CN107219834A - Thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system and control method - Google Patents

Thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system and control method Download PDF

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Publication number
CN107219834A
CN107219834A CN201710520796.7A CN201710520796A CN107219834A CN 107219834 A CN107219834 A CN 107219834A CN 201710520796 A CN201710520796 A CN 201710520796A CN 107219834 A CN107219834 A CN 107219834A
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China
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sampling
sampling machine
coal
remote
power plant
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CN201710520796.7A
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Inventor
王群英
罗蒙蒙
岳益峰
张琨
宋明光
汪浩
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Huadian Electric Power Research Institute Co Ltd
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Huadian Electric Power Research Institute Co Ltd
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Priority to CN201710520796.7A priority Critical patent/CN107219834A/en
Publication of CN107219834A publication Critical patent/CN107219834A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Traffic Control Systems (AREA)

Abstract

The present invention relates to a kind of thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system and control method.The system includes video monitoring apparatus, number identification device, traffic lights, barrier gate device, LED display, sound prompt device, Sampling Machine corollary apparatus and remote control center, and described video monitoring apparatus, number identification device, traffic lights, barrier gate device, LED display, sound prompt device, Sampling Machine corollary apparatus are connected with remote control center communication;Control method is the operation conditions of remote real time monitoring Sampling Machine corollary apparatus, and implements remote control.Improve the automating of sample devices in sampling process, it is intelligent, sampling operation personnel are changed into remote control room by work on the spot and worked, and realize that sampling location is full-automatic, improve operating efficiency, it is to avoid sample collector excessively participates in flow of sampling, reduce risk.

Description

Thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system and control method
Technical field
The present invention relates to a kind of thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system and control method, mainly Enter factory inspection for thermal power plant fuel to receive in sampling process, automobile coal Sampling Machine full-automation remote control, and automobile coal letter Cease, enter it is integrated between the data messages such as factory's acceptance information and sample devices.
Background technology
Coal is the main production raw material that thermal power plant generates electricity, and coal tons about up to ten thousand, power plant's coal cost enter daily in power plant Account for more than the 70% of power plant's total production cost, sampled result is directly related to the coal qualities test result for carrying out coal, to come coal clearing and Power plant's operation cost has important influence.Sampling at present is basic using manual or semiautomatic-mode, and sampling work is substantially by adopting Sample personnel participate in completing at the scene manually.Before sampling, sample collector distributes and changed collection sample according to the coal information for carrying out coal car Bucket, visually artificial selection sample, automaticity is low, manually repeats, workload is big but inefficiency simultaneously And working environment is severe, while whole artificial participation in sampling process, produces excessive common factor with coal car driver, exists certain Check and accept risk.
Patent Office of the People's Republic of China discloses CN201520927541.9 patents on May 4th, 2016, entitled a kind of for defeated coal The manual overvide of sample collection system, the device includes the time relay, button switch, auxiliary reclay, ac contactor Device and collector proximity switch, by transforming existing defeated coal sample collection system, control circuit, using the time relay Extension function, and connect between collector proximity switch and auxiliary reclay, realize delay to collector proximity switch Effect, and then collection system is solved in the manually operated problem that can not continuously work, but the patent does not realize coal sampling certainly Dynamicization.
Also there are some automanual thermal power plant automobile coal sampled-data control systems in the market, but it automates journey Degree is not high enough, in addition it is also necessary to further improve.
The content of the invention
It is an object of the invention to solve to sample at present, there is provided a set of thermal power plant automobile coal for problem present in flow Sampling Machine full-automation tele-control system, improves the automating of sample devices in sampling process, intelligent, sampling operation personnel Remote control room work is changed into by work on the spot, realizes that sampling location is full-automatic, improves operating efficiency, it is to avoid sample collector's mistake It is participate in sampling flow more, reduce risk.
The object of the invention is achieved through the following technical solutions:
A kind of thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system, it is characterized in that, including video monitoring apparatus, car Number identifying device, traffic lights, barrier gate device, LED display, sound prompt device, Sampling Machine corollary apparatus and remote control center, Described video monitoring apparatus, number identification device, traffic lights, barrier gate device, LED display, sound prompt device, Sampling Machine are matched somebody with somebody Covering device is connected with remote control center communication;
Described remote control center is configured as the operation conditions of remote real time monitoring Sampling Machine corollary apparatus, and implements long-range Control, including automatic prompt alarm information, startup, the stopping of remote control equipment, the emergency lifting of sampling head, reset, packing Operation and parameter setting etc..Data interaction between each module, with remote control center formation information sharing.
Preferably, described remote control center realizes that communication is connected by LAN and number identification device;It is described Traffic lights, barrier gate device, LED display and sound prompt device with number identification device communication be connected.
Preferably, described barrier gate device, LED display and the sound prompt device information between remote control center Interaction.Sound prompt device therein, LED display screen information real time correlation, point out driver sampling flow, sampling location is without electricity Factory personnel participate in.
Preferably, also including baling press and vehicle locating device, described baling press is communicated with remote control center Connection, and used cooperatively with Sampling Machine corollary apparatus;Described vehicle locating device is used cooperatively with Sampling Machine corollary apparatus.
Preferably, described number identification device includes remote card reader, antenna, RFID radio-frequency cards.RFID is penetrated Frequency card is pasted onto on coal car glass for vehicle window, is ceased to be in force automatically after tearing to pieces, RFID radio-frequency card direct correlation license number, car length, compartment The information such as width, compartment depth, lacing wire position, driver, colliery, coal, ore deposit hair net weight, are generation and the sample streams of sampling plan The checking of journey provides data supporting.
Preferably, also including gate inhibition, talk back equipment, it is connected respectively with remote control center communication.
Preferably, also including Sampling Machine industrial computer stored program controlled, and it is connected with remote control center communication.
Preferably, described communication is connected as optical fiber or Local network communication.
A kind of control method based on said system, it is characterized in that, comprise the following steps:
(1)Coal car enters before factory first, handles RFID radio-frequency cards, is pasted onto on coal car front screen, and register information includes in card:Coal Car license plate number, Vehicle Identify Number, coal car length, width, chassis height, compartment depth, lacing wire position, above- mentioned information are sampling plan Generation and the checking of sampling flow provide data supporting;
(2)The remote card reader and antenna of number identification device are arranged on before Sampling Machine corollary apparatus, and number identification device is read The RFID radio frequency card informations of coal car are taken, remote control center judges coal car acceptance process, if meeting sampling condition, banister is automatic Lift, traffic lights are green by red change, while sound prompt device and LED display prompting coal car enter sample area;If being unsatisfactory for Sampling condition, sound prompt device and LED display prompting are unsatisfactory for reason;
(3)The RFID radio frequency card informations of reading are supplied to Sampling Machine industrial computer stored program controlled, system according to coal car length, width, Chassis height, compartment depth, lacing wire position and ore deposit hair amount information generation sampling plan, coal car enter after sample area, and voice is carried Showing device and LED display prompting driver press start button, after Sampling Machine corollary apparatus starts, are adopted automatically according to sampling plan Sample;
(4)In sampling process, the automatic allocation set sample bucket of Sampling Machine corollary apparatus, after sampling terminates, rear banister is lifted automatically, red green Lamp is green by red change, and simultaneity factor distributes weighing apparatus number again automatically, and sound prompt device and LED display point out the driver to go to accordingly Weighing apparatus is measured again;
(5)Sampling Machine corollary apparatus equipped with 10 collection samples bucket, complete 10 coal cars sampling after, system to sampling element locking, And point out centralized control center to carry out packaging operation, operator on duty's remote control baling press realizes that a key is packed.
Preferably, the control method based on thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system, described The essential information that number identification device reads vehicle includes association license number, car length, box width, compartment depth, lacing wire position Put, driver, colliery, coal, ore deposit hair net weight, above-mentioned essential information is associated with Sampling Machine corollary apparatus.
The technical program has advantages below:
The full-automatic tele-control system direct correlation number identification device of the automobile coal Sampling Machine of the present invention, traffic lights, banister The devices such as machine, LED display, sound prompt device, realize automobile coal sampling flow chemical examination card, standardized management is to realize vapour One of car coal full-automation sampling essential condition.
The full-automatic tele-control system of the automobile coal Sampling Machine of the present invention directly gathers, controlled the information of sample devices, Transformation of the sample collector workplace by scene to remote control center is realized, the working environment of employee is improved, directly breaks off With contacting for coal car driver, it is ensured that fairness, the representativeness of coal sample collection.
The full-automatic tele-control system of the automobile coal Sampling Machine of the present invention shares the information of video monitoring system, realization pair The validity monitoring for flow of sampling.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that drawings in the following description are only this hair Some bright embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, can be with root Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the system schematic of the present embodiment.
Label declaration:Video monitoring apparatus 1, number identification device 2, remote card reader 21, antenna 22, RFID radio frequencies Card 23, traffic lights 3, barrier gate device 4, LED display 5, sound prompt device 6, Sampling Machine corollary apparatus 7, remote control center 8, Baling press 9, gate inhibition 10, talk back equipment 11, industrial computer stored program controlled 12, optical fiber 13, LAN 14, vehicle locating device 15.
Embodiment
Illustrate the present invention below in conjunction with specific embodiment, the following example is merely to illustrate technical scheme, Do not limit protection scope of the present invention.
Embodiment one:
As shown in figure 1, the product of the present embodiment is based on a kind of full-automatic remote control of thermal power plant automobile coal Sampling Machine System, in addition associated video supervising device 1, integrated number identification device 2(Remote card reader 21, antenna 22, RFID radio-frequency cards 23), traffic lights 3, barrier gate device 4(Containing ground induction coil), LED display 5, sound prompt device 6, vehicle locating device 15, sampling Machine corollary apparatus 7(Apparatus body, baling press 9, industrial computer stored program controlled 12 and PLC)It is number identification device 2, red green etc. equipment Lamp 3, barrier gate device 4 and sound prompt device 6 and the full-automatic tele-control system of automobile coal Sampling Machine(That is remote control center 8) Communication connection, the full-automatic tele-control system of Sampling Machine body, PLC and automobile coal Sampling Machine and industrial computer stored program controlled 12 are logical News connection, automobile coal Sampling Machine full-automation tele-control system and video monitoring apparatus 1.Vehicle location dress in the present embodiment 15 are put to support the use with Sampling Machine corollary apparatus 7, by the modes such as infrared or laser determine vehicle and Sampling Machine corollary apparatus 7 it Between position relationship, vehicle need to stop to correct position, to complete follow-up sampling work.The present embodiment also includes gate inhibition 10th, talk back equipment 11, are connected with the communication of remote control center 8 respectively.
The number identification device 2 of the present embodiment(Remote card reader 21, antenna 22, RFID radio-frequency cards 23), traffic lights 3, Barrier gate device 4(Containing ground induction coil), LED display 5, sound prompt device 6 and industrial computer stored program controlled 12 pass through optical fiber and local Net realizes that communication is connected with the full-automatic tele-control system of automobile coal Sampling Machine.
Each coal car of the present embodiment is furnished with unique RFID radio-frequency cards 23, and radio-frequency card is pasted onto on coal car glass for vehicle window, torn Ceased to be in force automatically after ruining, radio-frequency card direct correlation license number, car length, box width, compartment depth, lacing wire position, driver, coal The information such as ore deposit, coal, ore deposit hair net weight, the checking of generation and flow of sampling for sampling plan provides data supporting.
The full-automatic tele-control system remote real time monitoring sampling machine equipment operation of the automobile coal Sampling Machine of the present embodiment Startup, the stopping of situation, automatic prompt alarm information, and remote control equipment, the emergency lifting of sampling head, reset, packing behaviour Work and parameter setting etc..
The full-automatic tele-control system of the automobile coal Sampling Machine of the present embodiment and sound prompt device 6, LED display 5 Information real time correlation, points out driver sampling flow, sampling location is participated in without plant personnel.
The full-automatic tele-control system of the automobile coal Sampling Machine of the present embodiment and the information association of baling press 9, it is long-range to realize One key is packed, and coal sample accomplishes one barrel of a car, and 10 barrels of collections complete uniform packing, and system is associated with baling presses monitoring system, in real time Monitor packaging operation flow.
Embodiment two:
The course of work of the control method of system comprises the following steps described in the present embodiment one:
(1)Coal car enters before factory first, goes to and handles RFID radio-frequency cards 23 into factory's registration room, and RFID radio-frequency cards 23 are adhesive type, are glued It is attached on coal car front screen, is failed after tearing to pieces, accomplish one-car-one-card.Register information includes in card:Coal car license plate number, vehicle frame Number, coal car length, width, chassis height, compartment depth, lacing wire position etc., generation and sample streams of the information for sampling plan The checking of journey provides data supporting.
(2)Number identification device 2(Remote card reader 21 and antenna 22)Before Sampling Machine, number identification device 2 The radio frequency card information of coal car is read, automobile coal Sampling Machine full-automation tele-control system judges coal car acceptance process, if meeting Sampling condition, then banister lift automatically, traffic lights 3 are green by red change, at the same voice and LED display 5 prompting coal car enter sampling Region;If being unsatisfactory for sampling condition, voice and the prompting of LED display 5 are unsatisfactory for reason.
(3)The information of RFID radio-frequency cards 23 of reading is supplied to industrial computer stored program controlled 12, and system is according to coal car length, width The Automatic generation of information sampling plans such as degree, chassis height, compartment depth, lacing wire position and ore deposit hair amount, coal car enters sample area Afterwards, sound prompt device 6 and the prompting driver of LED display 5 press start button, after Sampling Machine starts, according to sampling plan certainly Dynamic sampling.
(4)In sampling process, the automatic allocation set sample bucket of Sampling Machine.After sampling terminates, rear banister is lifted automatically, traffic lights 3 Green by red change, simultaneity factor distributes weighing apparatus number again automatically, and sound prompt device 6 and LED display 5 point out the driver to go to accordingly Weighing apparatus is measured again.
(5)Sampling Machine is equipped with 10 collection sample buckets, and after the sampling for completing 10 coal cars, system is carried to sampling element locking Show that centralized control center carries out packaging operation, operator on duty's remote control baling press 9 realizes that a key is packed.
Furthermore, it is necessary to explanation, the specific embodiment described in this specification, is named the shape of its parts and components Title etc. can be different.The equivalent or simple change that all construction, feature and principles according to described in inventional idea of the present invention are done, is wrapped Include in the protection domain of patent of the present invention.Those skilled in the art can be to described specific implementation Example is made various modifications or supplement or substituted using similar mode, structure without departing from the present invention or surmounts this Scope as defined in the claims, all should belong to protection scope of the present invention.

Claims (10)

1. a kind of thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system, it is characterized in that, including video monitoring apparatus, In number identification device, traffic lights, barrier gate device, LED display, sound prompt device, Sampling Machine corollary apparatus and remote control The heart, described video monitoring apparatus, number identification device, traffic lights, barrier gate device, LED display, sound prompt device, sampling Machine corollary apparatus is connected with remote control center communication;
Described remote control center is configured as the operation conditions of remote real time monitoring Sampling Machine corollary apparatus, and implements long-range Control.
2. thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system according to claim 1, it is characterized in that, Described remote control center realizes that communication is connected by LAN and number identification device;Described traffic lights, barrier gate device, LED display and sound prompt device are connected with number identification device communication.
3. thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system according to claim 1, it is characterized in that, institute Information interaction of barrier gate device, LED display and the sound prompt device stated with remote control center.
4. thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system according to claim 1, it is characterized in that, also Include baling press and vehicle locating device, described baling press is connected with remote control center communication, and supporting with Sampling Machine Device is used cooperatively;Described vehicle locating device is used cooperatively with Sampling Machine corollary apparatus.
5. thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system according to claim 1, it is characterized in that, institute The number identification device stated includes remote card reader, antenna, RFID radio-frequency cards.
6. thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system according to claim 1, it is characterized in that, also Include gate inhibition, talk back equipment, be connected respectively with remote control center communication.
7. thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system according to claim 1, it is characterized in that, also It is connected including Sampling Machine industrial computer stored program controlled, and with remote control center communication.
8. thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system according to claim 1, it is characterized in that, institute The communication stated is connected as optical fiber or Local network communication.
9. a kind of control method based on system described in claim 1-8 any one, it is characterized in that, comprise the following steps:
(1)Coal car enters before factory first, handles RFID radio-frequency cards, is pasted onto on coal car front screen, and register information includes in card:Coal Car license plate number, Vehicle Identify Number, coal car length, width, chassis height, compartment depth, lacing wire position, above- mentioned information are sampling plan Generation and the checking of sampling flow provide data supporting;
(2)The remote card reader and antenna of number identification device are arranged on before Sampling Machine corollary apparatus, and number identification device is read The RFID radio frequency card informations of coal car are taken, remote control center judges coal car acceptance process, if meeting sampling condition, banister is automatic Lift, traffic lights are green by red change, while sound prompt device and LED display prompting coal car enter sample area;If being unsatisfactory for Sampling condition, sound prompt device and LED display prompting are unsatisfactory for reason;
(3)The RFID radio frequency card informations of reading are supplied to Sampling Machine industrial computer stored program controlled, system according to coal car length, width, Chassis height, compartment depth, lacing wire position and ore deposit hair amount information generation sampling plan, coal car enter after sample area, and voice is carried Showing device and LED display prompting driver press start button, after Sampling Machine corollary apparatus starts, are adopted automatically according to sampling plan Sample;
(4)In sampling process, the automatic allocation set sample bucket of Sampling Machine corollary apparatus, after sampling terminates, rear banister is lifted automatically, red green Lamp is green by red change, and simultaneity factor distributes weighing apparatus number again automatically, and sound prompt device and LED display point out the driver to go to accordingly Weighing apparatus is measured again;
(5)Sampling Machine corollary apparatus equipped with 10 collection samples bucket, complete 10 coal cars sampling after, system to sampling element locking, And point out centralized control center to carry out packaging operation, operator on duty's remote control baling press realizes that a key is packed.
10. the control according to claim 9 based on thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system Method, it is characterized in that, the essential information that the number identification device reads vehicle is wide including association license number, car length, compartment Degree, compartment depth, lacing wire position, driver, colliery, coal, ore deposit hair net weight, above-mentioned essential information are related to Sampling Machine corollary apparatus Connection.
CN201710520796.7A 2017-06-30 2017-06-30 Thermal power plant automobile coal Sampling Machine Full-automatic remote managing and control system and control method Pending CN107219834A (en)

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Cited By (5)

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CN108427326A (en) * 2018-02-14 2018-08-21 上海隧道工程有限公司 Native case motor vehicle automatic control method and its system
CN110070659A (en) * 2019-05-28 2019-07-30 中国大唐集团科学技术研究院有限公司华中电力试验研究院 A kind of Thermal Power Enterprises electricity coal based on block chain enters factory inspection receiving method
CN110231190A (en) * 2019-06-20 2019-09-13 安徽奕隆电力装备制造有限公司 A kind of unattended automobile bridge-type sampling and preparing system of intelligence and method
CN113534683A (en) * 2020-04-21 2021-10-22 上海梅山钢铁股份有限公司 Full-automatic sampling information flow control method for ship-to-belt unloading
CN114260911A (en) * 2021-12-15 2022-04-01 云南昆钢电子信息科技有限公司 Automatic sampling control system and method for deep well mining robot

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CN113534683A (en) * 2020-04-21 2021-10-22 上海梅山钢铁股份有限公司 Full-automatic sampling information flow control method for ship-to-belt unloading
CN114260911A (en) * 2021-12-15 2022-04-01 云南昆钢电子信息科技有限公司 Automatic sampling control system and method for deep well mining robot

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Address before: Hangzhou City, Zhejiang Province, 310030 Xihu District science and Technology Park of West Lake Park Road, No. 10

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