CN107213878A - A kind of modified adsorbent and preparation method thereof - Google Patents

A kind of modified adsorbent and preparation method thereof Download PDF

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Publication number
CN107213878A
CN107213878A CN201710399483.0A CN201710399483A CN107213878A CN 107213878 A CN107213878 A CN 107213878A CN 201710399483 A CN201710399483 A CN 201710399483A CN 107213878 A CN107213878 A CN 107213878A
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Prior art keywords
parts
adsorbent
modified
activated carbon
butyl rubber
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Pending
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CN201710399483.0A
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Chinese (zh)
Inventor
李雪琦
戴思捷
戴宇轩
沈天宇
潘逸汝
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Jiangsu Fine Shield Energy Saving Technology Co Ltd
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Jiangsu Fine Shield Energy Saving Technology Co Ltd
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Priority to CN201710399483.0A priority Critical patent/CN107213878A/en
Publication of CN107213878A publication Critical patent/CN107213878A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/22Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
    • B01J20/26Synthetic macromolecular compounds
    • B01J20/264Synthetic macromolecular compounds derived from different types of monomers, e.g. linear or branched copolymers, block copolymers, graft copolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • B01D53/261Drying gases or vapours by adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28002Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their physical properties
    • B01J20/28004Sorbent size or size distribution, e.g. particle size
    • B01J20/28007Sorbent size or size distribution, e.g. particle size with size in the range 1-100 nanometers, e.g. nanosized particles, nanofibers, nanotubes, nanowires or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/80Water

Abstract

The invention discloses a kind of modified adsorbent and preparation method thereof.The adsorbent, it is characterised in that including following components:Activated carbon, polyethylene glycol, butyl rubber, sodium chloride, sodium bromide, polyvinyl alcohol, stearic acid, calcium carbonate, zinc oxide, paraffin oil, methylcellulose, rosin soap, phthalic acid diformazan acid anhydride, phenolic resin, levelling agent and insoluble sulfur.First to Activated Carbon Pretreatment post-modification;To butyl rubber halogenation modification;Remaining material mixing is added to modified activated carbon and butyl rubber, it is ultrasonically treated after stirring, finally extrude.The adsorbent is handled conventional adsorbent, is improved Static Adsorption ability, is reduced water vapor transmittance, preparation process is simple and easy to apply, is adapted to industrialization.

Description

A kind of modified adsorbent and preparation method thereof
Technical field
The invention belongs to adsorption technology field of dehumidifying, and in particular to a kind of modified adsorbent and preparation method thereof.
Background technology
The advantages of double glazing can be incubated, isolate radiation.Needed when preparing double glazing in the interlayer of two sheet glass Adsorbent and gas are added, adsorbed state is maintained.At present, double sealing is the most frequently used technological means, but tiny moisture Son still can enter double glazing through sealing system, and the air moisture inside double glazing is sealed in when adding production, is made The performance and used life for obtaining double glazing still has much room for improvement.First of sealing uses butyl rubber to prevent water in double sealing Vapour enters.
Butyl rubber performance used is general in existing first of sealing, and steam percent of pass is low, and performance is not sufficiently stable, if with In preparing double glazing, interlayer is easily hazed, and influence is used, and need to improve butyl rubber, improves adsorbance and water vapor transmittance, To extend the service life of double glazing.
The content of the invention
In view of the shortcomings of the prior art, object of the present invention is to provide a kind of modified adsorbent and preparation method thereof, The adsorbent is handled conventional adsorbent, improves Static Adsorption ability, preparation process is simple and easy to apply, is adapted to industry Change.
In order to solve the above technical problems, the technical solution adopted by the present invention is:
A kind of modified adsorbent, including the following component counted by weight:80-120 parts of butyl rubber, 24-53 parts of activated carbon gathers 23-45 parts of ethylene glycol, 1-4 parts of dispersant, 24-28 parts of stearic acid, 1-8 parts of sodium chloride, 34-53 parts of calcium carbonate, zinc oxide 2-9 Part, 20-43 parts of paraffin oil, 23-43 parts of methylcellulose, 1-4 parts of rosin soap, 14-38 parts of phthalic acid diformazan acid anhydride, polyethylene 1-8 parts of alcohol, 3-8 parts of phenolic resin, 1-4 parts of sodium bromide, 1-8 parts of levelling agent, 2-4 parts of insoluble sulfur.
It is as improved, above-mentioned modified adsorbent, including the following component counted by weight:110 parts of butyl rubber, it is living Property 42 parts of charcoal, 34 parts of polyethylene glycol, 2 parts of dispersant, 26 parts of stearic acid, 4 parts of sodium chloride, 42 parts of calcium carbonate, 7 parts of zinc oxide, stone 35 parts of wax oil, 40 parts of methylcellulose, 3 parts of rosin soap, 24 parts of phthalic acid diformazan acid anhydride, 4 parts of polyvinyl alcohol, phenolic resin 6 Part, 3 parts of sodium bromide, 4 parts of levelling agent, 3 parts of insoluble sulfur.
It is that the porosity of activated carbon is 40-68% as improved.
The preparation method of above-mentioned modified adsorbent, comprises the following steps:Step 1, each component is weighed;Step 2, by activated carbon After boiling, after drying, add polyethylene glycol and grind to obtain modified active powdered carbon;Step 3, butyl rubber, sodium chloride and sodium bromide are mixed Compound is heated to 120-180 DEG C, adds and the first mixture is spray-dried to obtain after polyvinyl alcohol stirs;Step 4, by tristearin Acid, calcium carbonate, zinc oxide, paraffin oil, methylcellulose, rosin soap, phthalic acid diformazan acid anhydride, phenolic resin, levelling agent and Insoluble sulfur is heated to 80-100 DEG C, adds after modified active powdered carbon and the first mixture, ultrasonication 1-8s, input The adsorbent that particle diameter is 20-50 microns is extruded in extruder.
It is 250-280 DEG C of temperature being spray-dried in step 3 as improved.
It is that the frequency of ultrasonication is 1200-2100Hz in step 4 as improved, the extrusion temperature of extruder is 180-210℃。
Compared with prior art, the modified porosity of modified adsorbent of the present invention obtains larger raising, and performance is stable, water Vapour percent of pass is low, is especially suitable for double glazing and is used as interlayer drier.It is modified using substep in preparation process, It is being mixed using the further modification of ultrasonic wave, is improving the adsorption capacity of adsorbent.
Embodiment
The preferred technical solution of the present invention is described in detail with reference to embodiment.
Embodiment 1
A kind of modified adsorbent, including the following component counted by weight:80 parts of butyl rubber, 24 parts of activated carbon, polyethylene glycol 23 parts, 1 part of dispersant, 24 parts of stearic acid, 1 part of sodium chloride, 34 parts of calcium carbonate, 2 parts of zinc oxide, 20 parts of paraffin oil, Methyl cellulose 23 parts of element, 1 part of rosin soap, 14 parts of phthalic acid diformazan acid anhydride, 1 part of polyvinyl alcohol, 3 parts of phenolic resin, 1 part of sodium bromide, levelling 1 part of agent, 2 parts of insoluble sulfur.
Wherein, the porosity of activated carbon is 40-68%.
The preparation method of above-mentioned modified adsorbent, comprises the following steps:Step 1, each component is weighed;Step 2, by activated carbon After boiling, after drying, add polyethylene glycol and grind to obtain modified active powdered carbon;Step 3, butyl rubber, sodium chloride and sodium bromide are mixed Compound is heated to 120 DEG C, adds and the first mixture is spray-dried to obtain after polyvinyl alcohol stirs;Step 4, by stearic acid, Calcium carbonate, zinc oxide, paraffin oil, methylcellulose, rosin soap, phthalic acid diformazan acid anhydride, phenolic resin, levelling agent and insoluble Property sulphur be heated to 80 DEG C, add after modified active powdered carbon and the first mixture, ultrasonication 1s, input extruder in squeeze Go out the adsorbent that particle diameter is 20 microns.
Wherein, 250 DEG C of the temperature being spray-dried in step 3.
The frequency of ultrasonication is 1200Hz in step 4, and the extrusion temperature of extruder is 180 DEG C.
It can reach the 92% of adsorbent weight to the adsorbance of the drier of embodiment 1, it is 25 DEG C, quiet under relative humidity 65% State water adsorption amount reaches more than 48%, and water vapor transmittance 10%, porosity is 89%.
Embodiment 2
A kind of modified adsorbent, including the following component counted by weight:110 parts of butyl rubber, 42 parts of activated carbon, polyethylene glycol 34 parts, 2 parts of dispersant, 26 parts of stearic acid, 4 parts of sodium chloride, 42 parts of calcium carbonate, 7 parts of zinc oxide, 35 parts of paraffin oil, Methyl cellulose 40 parts of element, 3 parts of rosin soap, 24 parts of phthalic acid diformazan acid anhydride, 4 parts of polyvinyl alcohol, 6 parts of phenolic resin, 3 parts of sodium bromide, levelling 4 parts of agent, 3 parts of insoluble sulfur.
The porosity of activated carbon is 40-68%.
The preparation method of above-mentioned modified adsorbent, comprises the following steps:Step 1, each component is weighed;Step 2, by activated carbon After boiling, after drying, add polyethylene glycol and grind to obtain modified active powdered carbon;Step 3, butyl rubber, sodium chloride and sodium bromide are mixed Compound is heated to 150 DEG C, adds and the first mixture is spray-dried to obtain after polyvinyl alcohol stirs;Step 4, by stearic acid, Calcium carbonate, zinc oxide, paraffin oil, methylcellulose, rosin soap, phthalic acid diformazan acid anhydride, phenolic resin, levelling agent and insoluble Property sulphur be heated to 90 DEG C, add after modified active powdered carbon and the first mixture, ultrasonication 4s, input extruder in squeeze Go out the adsorbent that particle diameter is 40 microns.
Wherein, 260 DEG C of the temperature being spray-dried in step 3.
The frequency of ultrasonication is 1800Hz in step 4, and the extrusion temperature of extruder is 190 DEG C.
It can reach the 98% of adsorbent weight to the adsorbance of the drier of embodiment 2, it is 25 DEG C, quiet under relative humidity 65% State water adsorption amount reaches more than 56%, and water vapor transmittance 8%, porosity is 92%.
Embodiment 3
A kind of modified adsorbent, including the following component counted by weight:120 parts of butyl rubber, 53 parts of activated carbon, polyethylene glycol 45 parts, 4 parts of dispersant, 28 parts of stearic acid, 8 parts of sodium chloride, 53 parts of calcium carbonate, 9 parts of zinc oxide, 43 parts of paraffin oil, Methyl cellulose 43 parts of element, 4 parts of rosin soap, 38 parts of phthalic acid diformazan acid anhydride, 8 parts of polyvinyl alcohol, 8 parts of phenolic resin, 4 parts of sodium bromide, levelling 8 parts of agent, 4 parts of insoluble sulfur.
The porosity of activated carbon is 40-68%.
The preparation method of above-mentioned modified adsorbent, comprises the following steps:Step 1, each component is weighed;Step 2, by activated carbon After boiling, after drying, add polyethylene glycol and grind to obtain modified active powdered carbon;Step 3, butyl rubber, sodium chloride and sodium bromide are mixed Compound is heated to 180 DEG C, adds and the first mixture is spray-dried to obtain after polyvinyl alcohol stirs;Step 4, by stearic acid, Calcium carbonate, zinc oxide, paraffin oil, methylcellulose, rosin soap, phthalic acid diformazan acid anhydride, phenolic resin, levelling agent and insoluble Property sulphur be heated to 100 DEG C, add after modified active powdered carbon and the first mixture, ultrasonication 8s, input extruder in Extrude the adsorbent that particle diameter is 50 microns.
280 DEG C of the temperature being spray-dried in step 3.
The frequency of ultrasonication is 2100Hz in step 4, and the extrusion temperature of extruder is 210 DEG C.
It can reach the 94% of adsorbent weight to the adsorbance of the drier of embodiment 3, it is 25 DEG C, quiet under relative humidity 65% State water adsorption amount reaches more than 50%, and water vapor transmittance 12%, porosity is 90%.
Comparative example 1
A kind of modified adsorbent, including the following component counted by weight:110 parts of butyl rubber, 42 parts of activated carbon, polyethylene glycol 34 parts, 2 parts of dispersant, 26 parts of stearic acid, 4 parts of sodium chloride, 42 parts of calcium carbonate, 7 parts of zinc oxide, 35 parts of paraffin oil, Methyl cellulose 40 parts of element, 3 parts of rosin soap, 24 parts of phthalic acid diformazan acid anhydride, 4 parts of polyvinyl alcohol, 6 parts of phenolic resin, 3 parts of sodium bromide, levelling 4 parts of agent, 3 parts of insoluble sulfur.
The porosity of activated carbon is 40-68%.
The preparation method of above-mentioned modified adsorbent, comprises the following steps:Step 1, each component is weighed;Step 2, by activity Charcoal, polyethylene glycol, butyl rubber, sodium chloride, sodium bromide, polyvinyl alcohol, stearic acid, calcium carbonate, zinc oxide, paraffin oil, methyl are fine Dimension element, rosin soap, phthalic acid diformazan acid anhydride, phenolic resin, levelling agent and insoluble sulfur are heated to 90 DEG C, ultrasonication After 4s, extrusion particle diameter is 40 microns of adsorbent in input extruder.
The frequency of ultrasonication is 1800Hz wherein in step 2, and the extrusion temperature of extruder is 190 DEG C.
It can reach the 56% of adsorbent weight to the adsorbance of the drier of comparative example 1, it is 25 DEG C, quiet under relative humidity 65% State water adsorption amount reaches 28%, and water vapor transmittance 32%, porosity is 48%.
Comparative example 2
A kind of modified adsorbent, including the following component counted by weight:110 parts of butyl rubber, 42 parts of activated carbon, polyethylene glycol 34 parts, 2 parts of dispersant, 26 parts of stearic acid, 4 parts of sodium chloride, 42 parts of calcium carbonate, 7 parts of zinc oxide, 35 parts of paraffin oil, Methyl cellulose 40 parts of element, 3 parts of rosin soap, 24 parts of phthalic acid diformazan acid anhydride, 4 parts of polyvinyl alcohol, 6 parts of phenolic resin, 3 parts of sodium bromide, levelling 4 parts of agent, 3 parts of insoluble sulfur.
The porosity of activated carbon is 40-68%.
The preparation method of above-mentioned modified adsorbent, comprises the following steps:Step 1, each component is weighed;Step 2, by activated carbon After boiling, after drying, add polyethylene glycol and grind to obtain modified active powdered carbon;Step 3, butyl rubber, sodium chloride and sodium bromide are mixed Compound is heated to 150 DEG C, adds and the first mixture is spray-dried to obtain after polyvinyl alcohol stirs;Step 4, by stearic acid, Calcium carbonate, zinc oxide, paraffin oil, methylcellulose, rosin soap, phthalic acid diformazan acid anhydride, phenolic resin, levelling agent and insoluble Property sulphur be heated to 90 DEG C, add modified active powdered carbon and the first mixture, extrusion particle diameter is 40 microns in input extruder Adsorbent.
Wherein, 260 DEG C of the temperature being spray-dried in step 3.
The frequency of ultrasonication is 1800Hz in step 4, and the extrusion temperature of extruder is 190 DEG C.
It can reach the 62% of adsorbent weight to the adsorbance of the drier of comparative example 2, it is 25 DEG C, quiet under relative humidity 65% State water adsorption amount reaches more than 30%, and water vapor transmittance 15%, porosity is 58%.
It can be seen from the results above that the high adsorption capacity of adsorbent of the present invention, porosity is big, the existing absorption of step-by-step processing Agent, improves its combine adsorption ability, in conjunction with ultrasonication, and adsorption capacity has further raising, especially steam to pass through again Rate, is highly suitable for preparing on double glazing, especially improves first of sealing steam percent of pass.

Claims (6)

1. a kind of modified adsorbent, it is characterised in that including the following component counted by weight:80-120 parts of butyl rubber, it is living Property 24-53 parts of charcoal, 23-45 parts of polyethylene glycol, 1-4 parts of dispersant, 24-28 parts of stearic acid, 1-8 parts of sodium chloride, calcium carbonate 34-53 Part, 2-9 parts of zinc oxide, 20-43 parts of paraffin oil, 23-43 parts of methylcellulose, 1-4 parts of rosin soap, phthalic acid diformazan acid anhydride 14-38 parts, 1-8 parts of polyvinyl alcohol, 3-8 parts of phenolic resin, 1-4 parts of sodium bromide, 1-8 parts of levelling agent, 2-4 parts of insoluble sulfur.
2. a kind of modified adsorbent according to claim 1, it is characterised in that including the following group counted by weight Point:110 parts of butyl rubber, 42 parts of activated carbon, 34 parts of polyethylene glycol, 2 parts of dispersant, 26 parts of stearic acid, 4 parts of sodium chloride, calcium carbonate 42 parts, 7 parts of zinc oxide, 35 parts of paraffin oil, 40 parts of methylcellulose, 3 parts of rosin soap, 24 parts of phthalic acid diformazan acid anhydride, poly- second 4 parts of enol, 6 parts of phenolic resin, 3 parts of sodium bromide, 4 parts of levelling agent, 3 parts of insoluble sulfur.
3. a kind of modified adsorbent according to claim 1, it is characterised in that the porosity of activated carbon is 40-68%.
4. the preparation method based on any modified adsorbents of claim 1-3, it is characterised in that comprise the following steps:Step 1, weigh each component;Step 2, after activated carbon is boiled, after drying, add polyethylene glycol and grind to obtain modified active powdered carbon;Step 3, butyl rubber, sodium chloride and sodium bromide mixture are heated to 120-180 DEG C, adds to spray after polyvinyl alcohol stirs and does It is dry to obtain the first mixture;Step 4, by stearic acid, calcium carbonate, zinc oxide, paraffin oil, methylcellulose, rosin soap, O-phthalic Sour diformazan acid anhydride, phenolic resin, levelling agent and insoluble sulfur are heated to 80-100 DEG C, add modified active powdered carbon and first and mix After compound, ultrasonication 1-8s, extrusion particle diameter is 20-50 microns of adsorbent in input extruder.
5. the preparation method of a kind of modified adsorbent according to claim 4, it is characterised in that be spray-dried in step 3 250-280 DEG C of temperature.
6. the preparation method of a kind of modified adsorbent according to claim 4, it is characterised in that in step 4 at ultrasonic wave The frequency of reason is 1200-2100Hz, and the extrusion temperature of extruder is 180-210 DEG C.
CN201710399483.0A 2017-05-31 2017-05-31 A kind of modified adsorbent and preparation method thereof Pending CN107213878A (en)

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Application publication date: 20170929