CN107199289B - High-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment - Google Patents
High-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment Download PDFInfo
- Publication number
- CN107199289B CN107199289B CN201710393817.3A CN201710393817A CN107199289B CN 107199289 B CN107199289 B CN 107199289B CN 201710393817 A CN201710393817 A CN 201710393817A CN 107199289 B CN107199289 B CN 107199289B
- Authority
- CN
- China
- Prior art keywords
- heating
- heating plate
- temperature
- aluminum alloy
- cooling water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Forging (AREA)
Abstract
The invention discloses a kind of high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipments, including heating plate, temperature inspection and control module, material pusher and heating plate lifting device, heating device and cooling water channel are provided in the heating plate, the weld seam that the cooling water channel corresponds to required heated material is arranged；The material pusher is used to the plate heated pushing away heating plate；The heating plate lifting device is for controlling heating board clamping or loosening material；The temperature inspection and control module is for controlling heating device, cooling water channel, material pusher and heating plate lifting device.The heating equipment can be heated uniformly to solid solubility temperature simultaneously to plate and can control the temperature of commissure again, prevent commissure from causing localised crystal to be grown up because temperature is excessively high, improve the quality of aluminum alloy splicing wooden handcart body.
Description
Technical field
The present invention relates to aluminium alloy FSW tailor welded manufacture fields, in particular to a kind of high-strength aluminum alloy FSW welding wooden handcart
Body component hot forming heating equipment.
Background technique
Aluminium alloy car is the important channel of automotive light weight technology at present, is future automobile in lightweight, of low pollution and lacks
The trend of energy consumption design.Aluminum alloy materials have a series of excellent characteristics, and such as density is small, specific strength and specific stiffness be high,
Elasticity is good, shock resistance is good, corrosion-resistant, wear-resisting, high thermal conductivity, good processing are embarked on journey type.There is related data to show subtracting for aluminium
Weight and emission effect are 1：2.5：20, i.e., automobile is every uses 1kg aluminium, can reduce self weight 2.25Kg, while entirely using in automobile
In lifetime, waste emission 20Kg can be also reduced.Aluminium alloy replaces steel material manufacture automobile that complete vehicle weight can be made to mitigate 30%-
40%.
Aluminium alloy tailor welded since it can make full use of plate, save the cost and be widely used.But tailor welded is main
The problem of be that weld metal zone organizes easily to change processability is caused to decline in high temperature solid solution, even in punching course
Weld seam splits.In hot stamping operation, plate needs first to be heated in heating furnace, when being heated to solid solubility temperature
The intensity of part could be improved to greatest extent in this way by being quickly transferred to progress punching press in stamping die again, moreover it is possible to effectively be avoided
Heat treatment leads to the rebound of part shape after forming.However since tailor welded has a presence of weld seam, and the structure property of weld seam
It is more special unstable under solid solubility temperature, the abnormal growth of crystal is easily caused, the final quality for influencing finished product.
Summary of the invention
For the present invention aiming at the deficiencies in the prior art, providing a kind of can accurately control commissure temperature and intelligent ratio
Higher high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment.
To achieve the goals above, the high-strength aluminum alloy FSW tailor welded bodywork component hot forming designed by the present invention adds
Hot equipment, is characterized in that：It is gone up and down including heating plate, temperature inspection and control module, material pusher and heating plate
Device, heating device and cooling water channel are provided in the heating plate, and the cooling water channel corresponds to required heated material
Weld seam arrangement；
The cooling water channel is connect with outer tank, and cooling water channel water inlet is provided with supercharging device；
The material pusher is used to the plate heated pushing away heating plate；
The heating plate lifting device is for controlling heating board clamping or loosening material；
The temperature inspection and control module is for controlling heating device, cooling water channel, material pusher and heating plate
Lifting device.
Further, the temperature inspection and control module control heating device and cooling water channel, so that material and material
The temperature of weld seam is within the upper limit, and the temperature difference between material and material weld seam is between 50 ° -100 °.
Further, the heating plate is provided with 3, and mounted on top is controlled by heating plate lifting device and gone up and down.
Still further, the heating plate lifting device, which is driven by a motor pinion and-rack transmission, realizes lifting.
Still further, the material pusher, which is driven by a motor pinion and-rack transmission, realizes push.Preferably, institute
It states cooling water channel and is provided with two in same heating plate, be arranged side by side.The heating device is evenly arranged in heating plate.
The advantage of the invention is that：
Design temperature Detection & Controling module of the present invention accurately controls the heating temperature of entire material, and adds in commissure
Cooling water channel is filled to reduce the temperature at this, solid solubility temperature can be heated uniformly to material can control commissure again simultaneously
Temperature prevents commissure from causing localised crystal to be grown up because temperature is excessively high, to guarantee blank during following process
Forming property and drip molding quality.And the present invention designs lifting device and material pusher.And the built-in heating in heating plate
Device and material and heating plate are to be in close contact, compared to traditional heating method, this heating method heat it is rapider,
Heat it is more uniform, and energy utilization it is more abundant.Due to this device achieves that specific position cooling, to realize material
With the gradient-heated of material weld seam.
The above technology, the heating means of high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment are special
Place is, includes the following steps：
Plate to be heated is placed between heating plate by S1；
S2 heating plate lifting device controls heating plate and clamps material；
S3 heating device is started to work, and when material weld seam temperature reaches the setting upper limit, starting cooling water channel, which supplies water, to be cooled down,
Keep commissure temperature upper limit；When material stably reaches the setting upper limit, 40min is kept the temperature；
After S4 material reaches heating duration, starts heating plate lifting device and material pusher, pressed from both sides by mechanical arm under
One procedure.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is left view of the invention.
Fig. 3 is control system work flow diagram of the present invention.
In figure：1- heating plate, 2- heating device, 3- cooling water channel, 4- material pusher, 5- heating plate lifting device,
6- water inlet, 7- water outlet.
Specific embodiment
The present invention is described in further detail in the following with reference to the drawings and specific embodiments：
High-strength aluminum alloy FSW tailor welded hot forming heating equipment designed by the present invention, including heating plate 1, material push away
Send device 4, heating plate lifting device 5, temperature inspection and control module.Heating device 2 and cooling water channel are provided in heating plate 1
3, the weld seam that cooling water channel 3 corresponds to required heated material is arranged, heating plate is positioned opposite up and down at least provided with two pieces,
Clamp material up and down when heated, by heat transfer heated material, heat source is mainly provided by heating device 2.Of the invention enters water
The lower part of whole equipment is arranged in mouth 6, and the top of whole equipment is arranged in water outlet 7, and water outlet 7 and water inlet 6 are both connected to
Same water tank, water tank are connected to external source, and the replacement of cooling water can be carried out according to water temperature.Water inlet water, which flows through, is overpressurized place
Reason, is calculated so the temperature that material commissure is pulled away can use following formula：Q=C1 × M × Δ T1=C2 × P ×
Δ T2, wherein C1 is the specific heat capacity of material, and C2 is the specific heat capacity of water, and Δ T1 is the temperature difference of material and material commissure, Δ T2
It is the temperature difference of water outlet and water inlet, M is quality of material.Q is the heat that water flow needs to take away in the unit time.P is water quality
Measure flow, P=V × π d2/ 4, V are the speed of water flow, and d is cooling water channel diameter.It is calculated and is corresponded to not by above-mentioned relational expression
Same material required water velocity and temperature under different solid solubility temperatures.Material pusher is driven by a motor gear teeth
Item transmission, which is realized, to move forward and backward, and pushes material to leave flat heated a distance, will facilitate crawl of the mechanical arm to material in this way,
The starting of material pusher is determined by the temperature sensor in heating device, the material when material, which heats, to be completed
Material release heating platform a distance is facilitated the clamping of mechanical arm by driving means starting.And the mesh of heating plate lifting device
Be to clamp material in material heating, unclamped after the completion of heating and material pusher allowed to release material, the control of the two
Signal processed both is from the temperature of material, the two work compound.Temperature inspection and control module mainly monitors the temperature of material, that is, controls
The temperature of heating rod processed makes temperature of charge grow steadily, while obtaining the temperature of material as material pusher and heating plate liter
The input signal of falling unit.
For the safety for increasing whole equipment operation process, device external of the invention is provided with the cover with door,
It is not identified in attached drawing, the cover with door had both facilitated material to pass in and out, and was also prevented from equipment bring security risk in high-temperature operation.
As shown in Figure 1, being heated material is 2024 aluminium alloy FSW tailor weldeds, the present invention, which specifically designs, three pieces of heating plates
1, form two material interlayers, can thus heat simultaneously multi-sheets improve production efficiency, simultaneously because up and down clamp with
The mode of heat transfer is incited somebody to action in this way to heat plate so that plate heating is more uniform, and heating is rapider.
Water inlet 6 is connected in a large water tank with water outlet 7, and water inlet 6 has pressurizing device, and such water flow is in cooling water channel
It is middle to take away extra temperature at a terrific speed.2024 aluminium alloy tailor weldeds are put into heating plate first when using the device
On, then start heating plate lifting device and be tightly clipped in plate between two pieces of heating plates 1, then heating device starting rises rapidly
Temperature heating plate, the best solid solubility temperature of 2024 aluminium alloys are 495 DEG C, and then the upper limit of set temperature is 495 DEG C, when temperature arrives
Stopping heating when up to 495 DEG C makes temperature maintain 495 DEG C of heat preservation 40min, is dissolved plate sufficiently.Zero processed in this way
Part performance is just more excellent, however at this temperature the tissue of commissure will abnormal growth destroy its performance, and because
Heat around during transfer can be diffused into commissure, so that the temperature of commissure is raised to its deformation point, it is contemplated that shifting
This period in increment, the temperature upper limit of commissure is set as 400 DEG C, however to the temperature of commissure is reduced by 95
DEG C then needing the heat taken away is Q1, Q1=C1 × M × (495-400), and wherein Q1 is less than or equal to the heat Q2=C2 that water flow is taken away
× P × Δ T, and P=V × π d2/ 4, wherein C=0.88 × 1000J/ ﹙ Kg DEG C), the quality of weld seam is M=ρ V=2.7g/cm3
× 40mm × 10mm × 3mm=0.1324g, then Q1=C1 × M × 95=110.6864J.Then Q2 >=110.6864J however water tank
In water be 25 DEG C of room temperature, the water temperature for measuring exit is 75 °, then Δ T=50.C2=4.2 × 10 again3J/ (kg DEG C), P=
V×πd2/ 4, wherein each water channel diameter be 6cm again there are two, suitable water velocity V=0.4m/s has been obtained by calculation,
Plate is able to maintain 495 DEG C and is dissolved in such a state, and the temperature of commissure can be lower than 400 DEG C again.In temperature sensor
When detecting that plate temperature has reached solid solubility temperature, control terminal obtains signal, this temperature is maintained to heat always, and reaches predetermined
When time 40min, one signal of heating plate lifting device is being given, heating plate lifting device unclamps plate, while material push dress
It sets and also has received the enabling signal from control terminal, material release heating plate a distance is facilitated to the clamping of mechanical arm, then
It is clamped by mechanical arm to subsequent processing workbench.Whole cooling water pipe is all ceaselessly to flow and be connected to a large water tank,
Water in water tank is also not to be parked in replacement, accumulates gradually to prevent water temperature and weakens cooling effect.
The beneficial effect of generation of the invention is：The present invention is due to consideration that weld seam under solid solubility temperature be easy to cause crystalline substance
Body abnormal growth influences its structure property, has installed cooling water channel additional in commissure to reduce the temperature at this, to guarantee blank
Forming property and drip molding quality during following process.The present invention is to be in close contact using plate and heating plate again
, compared to traditional heating method, the heating of this heating method is rapider, and heating is more uniform, and the utilization of energy is more
Sufficiently.Since the arrangement achieves the coolings of specific position, to realize the gradient-heated of plate.
It should be understood that for those of ordinary skills, it can be modified or changed according to the above description,
And all these changes and transformation should all belong to the protection domain of appended claims of the present invention.
Claims (9)
1. a kind of high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment, it is characterised in that：Including heating plate
(1), temperature inspection and control module, material pusher and heating plate lifting device, the heating plate (1) is interior to be provided with heating
Device (2) and cooling water channel (3), the weld seam that the cooling water channel (3) corresponds to required heated material are arranged；
The cooling water channel (3) connect with outer tank, and cooling water channel (3) water inlet is provided with supercharging device；
The material pusher is used to the plate heated pushing away heating plate；
The heating plate lifting device is for controlling heating board clamping or loosening material；
The temperature inspection and control module is for controlling heating device, cooling water channel, material pusher and heating plate lifting
Device.
2. high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment according to claim 1, feature exist
In：The temperature inspection and control module control heating device and cooling water channel, so that the temperature of material and material weld seam is upper
Within limit, and the temperature difference between material and material weld seam is between 50 ° -100 °.
3. high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment according to claim 2, feature exist
In：The heating plate (1) is provided with 3, and mounted on top is controlled by heating plate lifting device and gone up and down.
4. high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment according to claim 3, feature exist
In：The heating plate lifting device is driven by a motor pinion and-rack transmission and realizes lifting.
5. high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment according to claim 4, feature exist
In：The material pusher is driven by a motor pinion and-rack transmission and realizes push.
6. high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment according to claim 5, feature exist
In：The cooling water channel (3) is provided with two on same heating plate (1), is arranged side by side.
7. high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment according to claim 6, feature exist
In：The heating device (2) is evenly arranged in heating plate (1).
8. the heating of high-strength aluminum alloy FSW tailor welded bodywork component hot forming described in any one of -7 according to claim 1 is set
It is standby, it is characterised in that：It further include the cover with door, the cover is arranged outside entire heating equipment.
9. the heating means of high-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment as described in claim 1,
It is characterized by comprising the following steps：
Plate to be heated is placed between heating plate by S1；
S2 heating plate lifting device controls heating plate and clamps material；
S3 heating device is started to work, and when material weld seam temperature reaches the setting upper limit, starting cooling water channel, which supplies water, to be cooled down, and is kept
Commissure temperature upper limit；When material stably reaches the setting upper limit, 40min is kept the temperature；
After S4 material reaches heating duration, starts heating plate lifting device and material pusher, material are pressed from both sides by mechanical arm under
One procedure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710393817.3A CN107199289B (en) | 2017-05-27 | 2017-05-27 | High-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710393817.3A CN107199289B (en) | 2017-05-27 | 2017-05-27 | High-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107199289A CN107199289A (en) | 2017-09-26 |
| CN107199289B true CN107199289B (en) | 2018-11-23 |
Family
ID=59906603
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710393817.3A Active CN107199289B (en) | 2017-05-27 | 2017-05-27 | High-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107199289B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326159B (en) * | 2018-02-08 | 2020-03-17 | 苑世剑 | Freezing forming method for large-size aluminum alloy tailor-welded blank component |
| US10376943B1 (en) * | 2018-02-08 | 2019-08-13 | Shijian YUAN | Frozen forming method for large tailored plate aluminum alloy component |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2680398Y (en) * | 2004-01-16 | 2005-02-23 | 西北工业大学 | Random heat treatment device for linear friction welding joint |
| CN103276188A (en) * | 2013-06-13 | 2013-09-04 | 武汉大学 | PWHT (postweld heat treatment) device for mounting utility boiler water wall |
| CN203700445U (en) * | 2013-12-12 | 2014-07-09 | 内蒙古科技大学 | Continuous induction heating apparatus for postweld heat treatment of panel |
| CN105463177A (en) * | 2015-12-20 | 2016-04-06 | 新余钢铁集团有限公司 | Heat treatment device for high-carbon high-strength steel cold continuous rolling weld joint and heat treatment process for weld joint |
| CN205347531U (en) * | 2016-01-13 | 2016-06-29 | 青岛科技大学 | 7xxx is that ageing strengthening aluminum alloy welded joint welds after heat treatment device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160229001A1 (en) * | 2015-02-05 | 2016-08-11 | GM Global Technology Operations LLC | Thermal-management systems for controlling temperature of workpieces being joined by welding |
-
2017
- 2017-05-27 CN CN201710393817.3A patent/CN107199289B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2680398Y (en) * | 2004-01-16 | 2005-02-23 | 西北工业大学 | Random heat treatment device for linear friction welding joint |
| CN103276188A (en) * | 2013-06-13 | 2013-09-04 | 武汉大学 | PWHT (postweld heat treatment) device for mounting utility boiler water wall |
| CN203700445U (en) * | 2013-12-12 | 2014-07-09 | 内蒙古科技大学 | Continuous induction heating apparatus for postweld heat treatment of panel |
| CN105463177A (en) * | 2015-12-20 | 2016-04-06 | 新余钢铁集团有限公司 | Heat treatment device for high-carbon high-strength steel cold continuous rolling weld joint and heat treatment process for weld joint |
| CN205347531U (en) * | 2016-01-13 | 2016-06-29 | 青岛科技大学 | 7xxx is that ageing strengthening aluminum alloy welded joint welds after heat treatment device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107199289A (en) | 2017-09-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10308992B2 (en) | Method and system for selectively softening hot stamped parts by induction heating | |
| CN107199289B (en) | High-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment | |
| JP3882474B2 (en) | Hot press forming method for metal plate | |
| CN105935733A (en) | Preparation method of large-size high-strength aluminum alloy forged cake | |
| CN108421948B (en) | A kind of high-strength light sheet metal warm self-piercing riveting method and device | |
| CN106378505A (en) | System and method for continuously brazing diamond tools | |
| CN106862753A (en) | A kind of method and device that can reduce agitating friction welded blank residual stress | |
| CN209584323U (en) | Quenching unit is used in a kind of surface treatment of wheel rim flange ring | |
| CN106238897B (en) | A kind of hydraulic pump bimetallic cylinder high-frequency vacuum diffusion welding (DW) intelligent manufacturing system | |
| CN107414326B (en) | A kind of crystallizer foot roll surface overlaying technique and clamping workpiece tooling | |
| CN1234881C (en) | Technology and apparatus for thermally treating long rod | |
| CN108994135A (en) | A kind of quenching integrated manufacturing process of hot forming | |
| CN206279239U (en) | For the heat treatment quenching equipment of rolling element | |
| CN105714065A (en) | Heat treatment process for pressure vessel | |
| CN102115810A (en) | Induction-heating normalizing inductor and induction-heating normalizing process for drive bevel gear | |
| CN208234943U (en) | A kind of aluminium lithium alloy annealing device | |
| CN103894717A (en) | Preheating burnoff flash butt welding method for welding large-section steel vehicle wheels | |
| CN102343404A (en) | Manufacturing device of aluminum alloy wheel | |
| CN100427259C (en) | Fast, low temperature, temperature difference welding methods for aluminum-lithium alloy | |
| CN206105196U (en) | Full -automatic chain butt welder | |
| JP5598418B2 (en) | Bending member manufacturing equipment | |
| CN103667636B (en) | A kind of forge piece immediate quenching lathe | |
| CN114717387A (en) | Intermediate-frequency induction heating process for fork machining | |
| CN204397165U (en) | The welding tooling of the hollow stepped stem of a kind of medium carbon steel | |
| CN207757167U (en) | A kind of automotive brake hub steel ring automatic sheathing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |