CN107199289A - High-strength aluminum alloy FSW tailor welded bodywork component hot forming firing equipments - Google Patents
High-strength aluminum alloy FSW tailor welded bodywork component hot forming firing equipments Download PDFInfo
- Publication number
- CN107199289A CN107199289A CN201710393817.3A CN201710393817A CN107199289A CN 107199289 A CN107199289 A CN 107199289A CN 201710393817 A CN201710393817 A CN 201710393817A CN 107199289 A CN107199289 A CN 107199289A
- Authority
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- China
- Prior art keywords
- heating plate
- temperature
- aluminum alloy
- cooling water
- water channel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Forging (AREA)
Abstract
The invention discloses a kind of high-strength aluminum alloy FSW tailor weldeds bodywork component hot forming firing equipment, including heating plate, temperature inspection and control module, material pusher and heating plate lowering or hoisting gear, heater and cooling water channel are provided with the heating plate, the cooling water channel corresponds to the weld seam arrangement of required heated material；The material pusher is used to the sheet material heated pushing away heating plate；The heating plate lowering or hoisting gear is used to control heating board clamping or loosens material；The temperature inspection and control module is used to control heater, cooling water channel, material pusher and heating plate lowering or hoisting gear.The firing equipment can be heated uniformly to solid solubility temperature simultaneously to sheet material and can control the temperature of commissure, prevent commissure from, because temperature is too high and causes localised crystal to be grown up, improving the quality of aluminum alloy splicing wooden handcart body.
Description
Technical field
The present invention relates to aluminium alloy FSW tailor welded manufacture fields, in particular to a kind of high-strength aluminum alloy FSW welding wooden handcarts
Body component hot forming firing equipment.
Background technology
Current aluminium alloy car is the important channel of automotive light weight technology, is future automobile in lightweight, of low pollution and lacks
The trend of energy resource consumption design.Aluminum alloy materials have a series of excellent characteristics, and such as density is small, specific strength and specific stiffness be high,
Type that elastic good, shock resistance is good, corrosion-resistant, wear-resisting, high heat conduction, good processing are embarked on journey.There is related data to show, aluminium subtracts
Weight and emission effect are 1：2.5：20, i.e. automobile often use 1kg aluminium, it is possible to decrease deadweight 2.25Kg, while entirely being used in automobile
In lifetime, waste emission 20Kg can be also reduced.Aluminium alloy replaces ferrous materials manufacture automobile that complete vehicle weight can be made to mitigate 30%-
40%.
Aluminium alloy tailor welded can make full use of sheet material due to it, cost-effective and be widely used.But tailor welded is main
The problem of be that weld metal zone organizes easily to change and cause processability to decline in high temperature solid solution, even in punching course
Weld seam splits.In hot stamping operation, sheet material needs first in heating furnace to be heated, when being heated to solid solubility temperature
The intensity of part could so be improved to greatest extent by being quickly transferred to progress punching press in diel again, moreover it is possible to effectively be avoided
Heat treatment causes the resilience of part shape after shaping.There is the presence of weld seam yet with tailor welded, and the structure property of weld seam
Compare special unstable under solid solubility temperature, easily cause the abnormal growth of crystal, the quality of final influence finished product.
The content of the invention
The present invention can accurately control commissure temperature and intelligent ratio aiming at the deficiencies in the prior art there is provided one kind
Higher high-strength aluminum alloy FSW tailor welded bodywork component hot forming firing equipments.
To achieve these goals, the high-strength aluminum alloy FSW tailor welded bodywork component hot formings designed by the present invention add
Hot equipment, it is characterized in that：Including the lifting of heating plate, temperature inspection and control module, material pusher and heating plate
Heater and cooling water channel are provided with device, the heating plate, the cooling water channel corresponds to required heated material
Weld seam is arranged；
The cooling water channel is connected with outer tank, and cooling water channel water inlet is provided with supercharging device；
The material pusher is used to the sheet material heated pushing away heating plate；
The heating plate lowering or hoisting gear is used to control heating board clamping or loosens material；
The temperature inspection and control module is used to control heater, cooling water channel, material pusher and heating plate
Lowering or hoisting gear.
Further, the temperature inspection and control module control heater and cooling water channel so that material and material
The temperature of weld seam is within the upper limit, and the temperature difference between material and material weld seam is between 50 ° -100 °.
Further, the heating plate is provided with 3, and mounted on top is controlled to lift by heating plate lowering or hoisting gear.
Yet further, the heating plate lowering or hoisting gear realizes lifting by the transmission of motor driven gear rack-and-pinion.
Yet further, the material pusher is realized by the transmission of motor driven gear rack-and-pinion and pushed.Preferably, institute
State cooling water channel and two are provided with same heating plate, be arranged side by side.The heater is evenly arranged in heating plate.
The advantage of the invention is that：
Design temperature Detection ＆ Controling module of the present invention accurately controls the heating-up temperature of whole material, and adds in commissure
Cooling water channel is filled to reduce the temperature at this, solid solubility temperature can be heated uniformly to material simultaneously and commissure can be controlled
Temperature, prevents commissure because temperature is too high and causes localised crystal to be grown up, so as to ensure blank during following process
Forming property and drip molding quality.And present invention design lowering or hoisting gear and material pusher.And the built-in heating in heating plate
Device and material are to be in close contact with heating plate, compared to traditional mode of heating, this mode of heating heat it is rapider,
Heating is more uniform, and the utilization of energy is more abundant.Due to this device achieves that the cooling of ad-hoc location, so as to realize material
With the gradient-heated of material weld seam.
Above technology, the heating means of high-strength aluminum alloy FSW tailor welded bodywork component hot forming firing equipments, its is special
Part is, comprises the following steps：
Sheet material to be heated is positioned between heating plate by S1；
S2 heating plates lowering or hoisting gear control heating plate clamps material；
S3 heaters are started working, and when material weld seam temperature reaches the setting upper limit, start cooling water channel water supply cooling,
Keep commissure temperature upper limit；When material stably reaches the setting upper limit, 40min is incubated；
S4 materials are reached after heating duration, are started heating plate lowering or hoisting gear and material pusher, are pressed from both sides by mechanical arm under
One procedure.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is left view of the invention.
Fig. 3 is control system workflow diagram of the present invention.
In figure：1- heating plates, 2- heaters, 3- cooling water channels, 4- material pushers, 5- heating plate lowering or hoisting gears,
6- water inlets, 7- delivery ports.
Embodiment
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings：
High-strength aluminum alloy FSW tailor welded hot forming firing equipments designed by the present invention, including heating plate 1, material are pushed away
Send device 4, heating plate lowering or hoisting gear 5, temperature inspection and control module.Heater 2 and cooling water channel are provided with heating plate 1
3, cooling water channel 3 corresponds to the weld seam arrangement of required heated material, and heating plate is positioned opposite up and down at least provided with two pieces,
Material is clamped above and below in heating, by heat transfer heated material, thermal source is mainly provided by heater 2.The present invention's enters water
Mouth 6 is arranged on the bottom of whole equipment, and delivery port 7 is arranged on the top of whole equipment, and delivery port 7 and water inlet 6 are both connected to
Same water tank, water tank is connected with external source, and the replacing of cooling water can be carried out according to water temperature.Water inlet current are by pressurization
Reason, so the temperature that material commissure is pulled away can be calculated using below equation：Q=C1 × M × Δ T1=C2 × P ×
Δ T2, wherein, C1 is the specific heat capacity of material, and C2 is the specific heat capacity of water, and Δ T1 is the temperature difference of material and material commissure, Δ T2
It is the temperature difference of delivery port and water inlet, M is quality of material.Q is that current need the heat taken away in the unit interval.P is water quality
Measure flow, P=V × π d2/ 4, V are the speed of current, and d is cooling water channel diameter.Correspondence is calculated not by above-mentioned relational expression
Water velocity and temperature of the same material required under different solid solubility temperatures.Material pusher is by motor driven gear tooth
Bar transmission realization is moved forward and backward, and is promoted material to leave the segment distance of flat heated one, will so be facilitated crawl of the mechanical arm to material,
The startup of material pusher is determined by the temperature sensor in heater, the material when material, which is heated, to be completed
Pusher starts releases the gripping that the segment distance of heating platform one facilitates mechanical arm by material.And the mesh of heating plate lowering or hoisting gear
Be to clamp material when material is heated, after the completion of heating unclamp allow material pusher to release material, both controls
Signal processed both is from the temperature of material, both work compounds.Temperature inspection and control module mainly monitors the temperature of material, that is, controls
The temperature of heating rod processed makes temperature of charge grow steadily, while the temperature for obtaining material is used as material pusher and heating plate liter
The input signal of falling unit.
To increase the security of whole equipment operation process, the device external of the present invention is provided with the cover body with door,
Do not identified in accompanying drawing, the cover body with door had both facilitated material to pass in and out, be also prevented from the potential safety hazard that equipment is brought in high-temperature operation.
As shown in figure 1, it is 2024 aluminium alloy FSW tailor weldeds to be heated material, specific design of the present invention has three pieces of heating plates
1, formed two material interlayers, can thus heat simultaneously multi-sheets improve production efficiency, simultaneously because clamp up and down with
The mode of heat transfer will so make it that sheet material heating is more uniform, heats rapider to heat sheet material.
Water inlet 6 is connected in a large water tank with delivery port 7, and water inlet 6 has pressue device, and such current are in cooling water channel
It is middle to take away unnecessary temperature at a terrific speed.2024 aluminium alloy tailor weldeds are put into heating plate first when using the device
On, then start heating plate lowering or hoisting gear and be tightly clipped in sheet material between two pieces of heating plates 1, then heater starts rapid rise
Temperature heating sheet material, the optimal solid solubility temperature of 2024 aluminium alloys is 495 DEG C, and then the upper limit of design temperature is 495 DEG C, when temperature is arrived
Temperature is maintained 495 DEG C of insulation 40min up to heating is stopped at 495 DEG C, make the abundant solid solution of sheet material.Zero so processed
Part performance is just more excellent, however at this temperature the tissue of commissure will abnormal growth destroy its performance, and because
Heat around during transfer can be diffused into commissure, the temperature of commissure is raised to its deformation point, it is contemplated that in transfer
This period in increment, the temperature upper limit of commissure is set as 400 DEG C, but want the temperature of commissure reducing by 95
It is Q1 DEG C then to need the heat taken away, and Q1=C1 × M × (495-400), wherein Q1 is less than or equal to the heat Q2=C2 that current are taken away
× P × Δ T, and P=V × π d2/ 4, wherein C=0.88 × 1000J/ ﹙ Kg DEG C), the quality of weld seam is M=ρ V=2.7g/cm3
× 40mm × 10mm × 3mm=0.1324g, then Q1=C1 × M × 95=110.6864J.Then Q2 >=110.6864J but water tank
In water be 25 DEG C of normal temperature, the water temperature for measuring exit is 75 °, then Δ T=50.And C2=4.2 × 103J/ (kg DEG C), P=
V×πd2/ 4, wherein a diameter of 6cm of each water channel there are two again, suitable water velocity V=0.4m/s has been obtained by calculating,
Sheet material can keep 495 DEG C of progress solid solutions in such a state, and the temperature of commissure can be less than 400 DEG C again.In temperature sensor
When detecting sheet material temperature and having reached solid solubility temperature, control end obtains signal, maintains this temperature to heat always, and reaches predetermined
During time 40min, giving heating plate lowering or hoisting gear one signal, heating plate lowering or hoisting gear unclamps sheet material, while material pushes dress
Put and also have received the enabling signal from control end, material is released into the gripping that the segment distance of heating plate one facilitates mechanical arm, then
Gripped by mechanical arm to subsequent processing workbench.Whole cooling water pipe is all ceaselessly to flow and be connected to a large water tank,
Water in water tank is also not to be parked in replacing, is accumulated gradually decrease cooling-down effect to prevent water temperature.
The beneficial effect of generation of the present invention is：The present invention is due to consideration that weld seam under solid solubility temperature easily causes crystalline substance
Body abnormal growth influences its structure property, has installed cooling water channel additional in commissure to reduce the temperature at this, so as to ensure blank
Forming property and drip molding quality during following process.It is to be in close contact that the present invention, which uses sheet material and heating plate, again
, compared to traditional mode of heating, the heating of this mode of heating is rapider, heat it is more uniform, and energy utilization more
Fully.Due to the arrangement achieves the cooling of ad-hoc location, so as to realize the gradient-heated of sheet material.
It should be appreciated that for those of ordinary skills, can according to the above description be improved or converted,
And all these changes and conversion should all belong to the protection domain of appended claims of the present invention.
Claims (9)
1. a kind of high-strength aluminum alloy FSW tailor weldeds bodywork component hot forming firing equipment, it is characterised in that：Including heating plate
(1), temperature inspection and control module, material pusher and heating plate lowering or hoisting gear, the heater (2), the heating
Heater (2) and cooling water channel (3) are provided with plate (1), the cooling water channel (3) corresponds to the weldering of required heated material
Sew cloth and put；
The cooling water channel (3) is connected with outer tank, and cooling water channel (3) water inlet is provided with supercharging device；
The material pusher is used to the sheet material heated pushing away heating plate；
The heating plate lowering or hoisting gear is used to control heating board clamping or loosens material；
The temperature inspection and control module is used to control heater, cooling water channel, material pusher and heating plate lifting
Device.
2. high-strength aluminum alloy FSW tailor weldeds bodywork component hot forming firing equipment according to claim 1, its feature exists
In：The temperature inspection and control module control heater and cooling water channel so that the temperature of material and material weld seam is upper
Within limit, and the temperature difference between material and material weld seam is between 50 ° -100 °.
3. high-strength aluminum alloy FSW tailor weldeds bodywork component hot forming firing equipment according to claim 2, its feature exists
In：The heating plate (1) is provided with 3, and mounted on top is controlled to lift by heating plate lowering or hoisting gear.
4. high-strength aluminum alloy FSW tailor weldeds bodywork component hot forming firing equipment according to claim 3, its feature exists
In：The heating plate lowering or hoisting gear realizes lifting by the transmission of motor driven gear rack-and-pinion.
5. high-strength aluminum alloy FSW tailor weldeds bodywork component hot forming firing equipment according to claim 4, its feature exists
In：The material pusher is realized by the transmission of motor driven gear rack-and-pinion and pushed.
6. high-strength aluminum alloy FSW tailor weldeds bodywork component hot forming firing equipment according to claim 5, its feature exists
In：The cooling water channel (3) is provided with two in same heating plate (1), is arranged side by side.
7. high-strength aluminum alloy FSW tailor weldeds bodywork component hot forming firing equipment according to claim 6, its feature exists
In：The heater (2) is evenly arranged in heating plate (1).
8. the high-strength aluminum alloy FSW tailor welded bodywork components hot forming heating according to any one of claim 1-7 is set
It is standby, it is characterised in that：Also include the cover body with door, the cover body is arranged on outside whole firing equipment.
9. the heating means of high-strength aluminum alloy FSW tailor weldeds bodywork component hot forming firing equipment as claimed in claim 1,
It is characterised in that it includes following steps：
Sheet material to be heated is positioned between heating plate by S1；
S2 heating plates lowering or hoisting gear control heating plate clamps material；
S3 heaters are started working, and when material weld seam temperature reaches the setting upper limit, are started cooling water channel water supply cooling, are kept
Commissure temperature upper limit；When material stably reaches the setting upper limit, 40min is incubated；
S4 materials are reached after heating duration, start heating plate lowering or hoisting gear and material pusher, and material is pressed from both sides under by mechanical arm
One procedure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710393817.3A CN107199289B (en) | 2017-05-27 | 2017-05-27 | High-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710393817.3A CN107199289B (en) | 2017-05-27 | 2017-05-27 | High-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107199289A true CN107199289A (en) | 2017-09-26 |
| CN107199289B CN107199289B (en) | 2018-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710393817.3A Active CN107199289B (en) | 2017-05-27 | 2017-05-27 | High-strength aluminum alloy FSW tailor welded bodywork component hot forming heating equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326159A (en) * | 2018-02-08 | 2018-07-27 | 苑世剑 | A kind of large-sized aluminium alloy welding plate class member freezing manufacturing process |
| US20190240716A1 (en) * | 2018-02-08 | 2019-08-08 | Shijian YUAN | Frozen forming method for large tailored plate aluminum alloy component |
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| CN2680398Y (en) * | 2004-01-16 | 2005-02-23 | 西北工业大学 | Random heat treatment device for linear friction welding joint |
| CN103276188A (en) * | 2013-06-13 | 2013-09-04 | 武汉大学 | PWHT (postweld heat treatment) device for mounting utility boiler water wall |
| CN203700445U (en) * | 2013-12-12 | 2014-07-09 | 内蒙古科技大学 | Continuous induction heating apparatus for postweld heat treatment of panel |
| CN105463177A (en) * | 2015-12-20 | 2016-04-06 | 新余钢铁集团有限公司 | Heat treatment device for high-carbon high-strength steel cold continuous rolling weld joint and heat treatment process for weld joint |
| CN205347531U (en) * | 2016-01-13 | 2016-06-29 | 青岛科技大学 | 7xxx is that ageing strengthening aluminum alloy welded joint welds after heat treatment device |
| US20160229001A1 (en) * | 2015-02-05 | 2016-08-11 | GM Global Technology Operations LLC | Thermal-management systems for controlling temperature of workpieces being joined by welding |
-
2017
- 2017-05-27 CN CN201710393817.3A patent/CN107199289B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2680398Y (en) * | 2004-01-16 | 2005-02-23 | 西北工业大学 | Random heat treatment device for linear friction welding joint |
| CN103276188A (en) * | 2013-06-13 | 2013-09-04 | 武汉大学 | PWHT (postweld heat treatment) device for mounting utility boiler water wall |
| CN203700445U (en) * | 2013-12-12 | 2014-07-09 | 内蒙古科技大学 | Continuous induction heating apparatus for postweld heat treatment of panel |
| US20160229001A1 (en) * | 2015-02-05 | 2016-08-11 | GM Global Technology Operations LLC | Thermal-management systems for controlling temperature of workpieces being joined by welding |
| CN105463177A (en) * | 2015-12-20 | 2016-04-06 | 新余钢铁集团有限公司 | Heat treatment device for high-carbon high-strength steel cold continuous rolling weld joint and heat treatment process for weld joint |
| CN205347531U (en) * | 2016-01-13 | 2016-06-29 | 青岛科技大学 | 7xxx is that ageing strengthening aluminum alloy welded joint welds after heat treatment device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326159A (en) * | 2018-02-08 | 2018-07-27 | 苑世剑 | A kind of large-sized aluminium alloy welding plate class member freezing manufacturing process |
| US20190240716A1 (en) * | 2018-02-08 | 2019-08-08 | Shijian YUAN | Frozen forming method for large tailored plate aluminum alloy component |
| US10376943B1 (en) * | 2018-02-08 | 2019-08-13 | Shijian YUAN | Frozen forming method for large tailored plate aluminum alloy component |
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| Publication number | Publication date |
|---|---|
| CN107199289B (en) | 2018-11-23 |
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