CN107131818B - A kind of component assembly detection method - Google Patents
A kind of component assembly detection method Download PDFInfo
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- CN107131818B CN107131818B CN201710414238.2A CN201710414238A CN107131818B CN 107131818 B CN107131818 B CN 107131818B CN 201710414238 A CN201710414238 A CN 201710414238A CN 107131818 B CN107131818 B CN 107131818B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
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Abstract
The present invention provides a kind of component assembly detection methods, comprising the following steps: step S10: determining the relative positional relationship between detection jig and the second Assembly part shell;Step S20: it when the first Assembly part conductor and the second Assembly part shell are standard assembly status, demarcate the first Assembly part conductor and detects the capacitor reference value or charge density reference value between jig;Step S30: the charge density formed between capacitance or the first Assembly part conductor of detection between the first Assembly part conductor of detection and detection jig and detection jig judges whether the rigging position relationship between the first Assembly part conductor and the second Assembly part shell is qualified.It is low that component assembly detection efficiency existing in the prior art is able to solve using the technical program, it is less economical, and the technical issues of endanger human health generation.
Description
Technical field
The invention belongs to product testing technical fields, are to be related to a kind of component assembly detection method more specifically.
Background technique
Existing technology generallys use the method directly measured size if necessary to measure the rigging position of part, such as
Three-D measurement;Or cubing measurement, such as go-no go gauge;Or optical detection such as laser scanning, CCD are tested;For invisible
Also immeasurablel assembly, can be using X-ray Testing Technologies such as X-rays.
Existing detection technique directly measures the low efficiency with cubing measurement and is limited by assembly method.Some assembly
Mode can not be detected quickly, and high-volume high-speed production lines are difficult to line full inspection;And optical detection apparatus is then costly
High, investment is very big uneconomical;For sightless detection using ray detections such as X-rays, ray may generate injury to human body,
Safety is bad.
Summary of the invention
The purpose of the present invention is to provide a kind of component assembly detection methods, to solve part dress existing in the prior art
It is less economical with detection low efficiency, and the technical issues of endangering, is generated to human health.
To achieve the above object, the technical solution adopted by the present invention is that: a kind of component assembly detection method is provided, including with
Lower step:
Step the S10: the first Assembly part conductor is located in the second Assembly part shell, and determines detection jig and the second dress
The relative positional relationship to replace the spare parts between shell;
Step S20: when the first Assembly part conductor and the second Assembly part shell are standard assembly status, calibration first
Capacitor reference value or charge density reference value between Assembly part conductor and detection jig, and determine the capacitor that detection obtains
The charge density that the deviation range or detection that value allows relative to capacitor reference value obtain is relative to charge density reference value
The deviation range of permission;
Step S30: the first Assembly part conductor of detection and the capacitance or detection first that detect between jig assemble zero
The charge density formed between part conductor and detection jig, judges between the first Assembly part conductor and the second Assembly part shell
Rigging position relationship it is whether qualified.
Further, detection jig includes jig plate and multiple capacitive detection sensors, multiple capacitive detection sensors
Rectangular array is distributed on jig plate, is determining the relative positional relationship between detection jig and the second Assembly part shell
During, jig plate and the relative positional relationship of the second Assembly part shell are uniquely set.
Further, during step S20 and step S30, detection device detects the electricity of each capacitive detection sensor
After lotus distribution, the conversion of distribution of charges value is read as capacitance and is compared with capacitor reference value, or to directly read charge strong
Angle value is compared with charge density reference value.
Further, when the first Assembly part conductor is arranged in the second Assembly part shell and the first Assembly part conductor
When with exposed region, during step S20 and step S30, it will test jig and connect conducting with detection device, and by
One Assembly part conductor connect conducting with detection device, to detect and read the distribution of capacitance values of each capacitive detection sensor,
And the capacitance that will test is compared with capacitor reference value, to judge the first Assembly part conductor and the second Assembly part shell
Whether the rigging position relationship between body is qualified.
Further, it detects and reads the distribution of capacitance values of each capacitive detection sensor and energy is calculated by detection device
Enough determine the relative positional relationship of the determination between the first Assembly part conductor and jig plate.
Further, when the second Assembly part shell wraps up the first Assembly part conductor, in step S20 and step S30
In the process, it will test jig and connect conducting with detection device, to detect and read each capacitive detection sensor in the first assembly
The charge density Distribution Value generated under the influence of part conductor, and the charge density Distribution Value that will test and charge density refer to
Value compares, to judge whether the rigging position relationship between the first Assembly part conductor and the second Assembly part shell is qualified.
Further, detect and read the charge density Distribution Value of each capacitive detection sensor and by detection device meter
Calculate the relative positional relationship that can determine the determination between the first Assembly part conductor and jig plate.
Further, the second Assembly part shell is insulator.
The assembly relation of product parts is detected using the component assembly detection method, it can be quickly to production flowing water
The assembly product of batch is detected one by one to determine product quality on line, avoids defect ware from being passed to market, more safely
In guarantee in production line staff health of human body, and detection device applied by the component assembly detection method with
The equipment cost for detecting jig is low, is conducive to the force of labor demand for meeting enterprise's batch production product.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only of the invention some
Embodiment for those of ordinary skill in the art without any creative labor, can also be according to these
Attached drawing obtains other attached drawings.
Fig. 1 is the structural schematic diagram that the component assembly of the embodiment of the present invention detects;
Fig. 2 is the testing principle structural schematic diagram of the detection jig of the embodiment of the present invention.
Wherein, each appended drawing reference in figure:
10, the first Assembly part conductor;20, the second Assembly part shell;
30, jig is detected;31, jig plate;
32, capacitive detection sensor;40, detection device.
Specific embodiment
In order to which technical problems, technical solutions and advantages to be solved are more clearly understood, tie below
Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only
To explain the present invention, it is not intended to limit the present invention.
It should be noted that it can be directly another when element is referred to as " being fixed on " or " being set to " another element
On one element or indirectly on another element.When an element is known as " being connected to " another element, it can
To be directly to another element or be indirectly connected on another element.
It is to be appreciated that term " length ", " width ", "upper", "lower", "front", "rear", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "top", "bottom", "inner", "outside" is that orientation based on the figure or position are closed
System, is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have
Specific orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, the meaning of " plurality " is two or more,
Unless otherwise specifically defined.
In conjunction with referring to figure 1 and figure 2, component assembly detection method of the invention for part conductor and insulation shell it
Between rigging position relationship detection, especially when insulation shell to part conductor formed package assembling form rigging position close
System's detection.In an embodiment of the present invention, the second Assembly part shell 20 is insulator.
In the component assembly detection method of the technical program, comprising the following steps:
The S10: the first Assembly part of step conductor 10 is located in the second Assembly part shell 20, and determine detection jig 30 with
Relative positional relationship between second Assembly part shell 20;
Step S20: when the first Assembly part conductor 10 and the second Assembly part shell 20 are standard assembly status, calibration
Capacitor reference value or charge density reference value between first Assembly part conductor 10 and detection jig 30, and determination detects
To the obtained charge density of the deviation range that allows relative to capacitor reference value of capacitance or detection it is strong relative to charge
Spend the deviation range that reference value allows;
Step S30: the first Assembly part conductor 10 of detection and the capacitance or detection first that detect between jig 30 fill
Replace the spare parts the charge density formed between conductor 10 and detection jig 30, judges the first Assembly part conductor 10 and the second assembly zero
Whether the rigging position relationship between part shell 20 is qualified.
According to capacitor calculation formula:Wherein ε is constant, and k is electrostatic force constant, and s is capacitor plate
Positive area, d are the distance between capacitor plate, and Q is electricity, and U is voltage, therefore,In actual measurement mistake
Cheng Zhong, the voltage U in detection device 40 used are fixed value voltage, and during with a product testing, the first assembly
Positive area s between part conductor 10 and detection jig 30 is fixed, in this way, in the detection process, distance d and electricity Q is phase
The measurement purpose of distance d can be realized by obtaining the associated change of electricity Q in Guan Liang.
The assembly relation of product parts is detected using the component assembly detection method of the technical program, compared to existing
There is the measurement method of technology, measured without man-hour manually hand-held measuring scale tool, and can be quickly to batch in production line
Assembly product detected one by one to determine product quality, avoid defect ware from being passed to market, and relative to X-ray check and
Speech is then the health of human body of staff in production line in more safely guaranteeing, and the part of the technical program fills
Low with the detection equipment cost of jig 30 with detection device 40 applied by detection method, equipment loss cost is relatively low,
Staff is easy to operate, is conducive to the force of labor demand for meeting enterprise's batch production product.
As shown in Fig. 2, detection jig 30 includes jig plate 31 and multiple capacitive detection sensors 32, multiple capacitance detectings
32 rectangular array of sensor is distributed on jig plate 31, is being determined between detection jig 30 and the second Assembly part shell 20
Relative positional relationship during, jig plate 31 and the relative positional relationship of the second Assembly part shell 20 are uniquely set.
In the detection process, it is thus necessary to determine that the relative positional relationship between detection jig 30 and the second Assembly part shell 20, i.e., no matter
When detection jig 30 is matched with any one product to detect to product, jig 30 and the second Assembly part shell are detected
Relative positional relationship between 20 is all consistent, so as to form fixed positional relationship reference.In step S20 and step S30 mistake
The conversion of distribution of charges value after detection device 40 detects the distribution of charges of each capacitive detection sensor 32, is read as electricity by Cheng Zhong
Capacitance is compared with capacitor reference value, or directly reads charge density value compared with charge density reference value.
Specifically, when the first Assembly part conductor 10 is arranged in the second Assembly part shell 20 and the first Assembly part is led
When body 10 has exposed region, during step S20 and step S30, it will test jig 30 with detection device 40 and connect conducting,
And the first Assembly part conductor 10 is connect conducting with detection device 40, to detect and read each capacitive detection sensor 32
Distribution of capacitance values, and the capacitance that will test is compared with capacitor reference value, at this point, can be straight by the comparison of capacitance
It sees ground and knows capacitive differential, detect and read the distribution of capacitance values of each capacitive detection sensor 32 and calculated by detection device
It can determine the relative positional relationship of the determination between the first Assembly part conductor 10 and jig plate 31, to judge the first dress
Whether the rigging position relationship to replace the spare parts between conductor 10 and the second Assembly part shell 20 is qualified.In fact, being completed in detection
The distribution of capacitance values variation on detection jig 30 is obtained afterwards, can be calculated by detection device 40 and be obtained the first Assembly part conductor
The distance between 10 top surface and 31 lower surface of jig plate, due to detecting the jig plate 31 and the second Assembly part of jig 30
Relative positional relationship between shell 20 uniquely determines, therefore, the top surface of the first Assembly part conductor 10 and the second Assembly part
The distance of the top surface of shell 20 is also just detected and has determined.Simultaneously as shown in Fig. 2, passing through the capacitance detecting using detection jig 30
The detection of sensor 32 obtains distribution of capacitance values situation, determines that the first Assembly part conductor 10 is projected in detection and controls so as to calculate
Position profile on the jig plate 31 of tool 30, in this way, also just obtaining the edge contour and the of the first Assembly part conductor 10
Interstitial site distance between two Assembly part shells 20.Therefore, as long as judging the top surface of the first Assembly part conductor 10 and the
The deviation of the distance of the top surface of two Assembly part shells 20 is in the deviation range of permission and the first Assembly part conductor 10
Edge contour and the second Assembly part shell 20 between interstitial site distance deviation in the deviation range of permission, i.e.,
It can determine whether that the relative position of component assembly meets assembly standard, the product is qualified, and otherwise the product is defect ware.
In addition, when the second Assembly part shell 20 wraps up the first Assembly part conductor 10, in step S20 and step S30
In the process, it will test jig 30 and connect conducting with detection device 40, to detect and read each capacitive detection sensor 32
The charge density Distribution Value generated under the influence of one Assembly part conductor 10, and the charge density Distribution Value and charge that will test
Intensity reference value compares, and detects and read the charge density Distribution Value of each capacitive detection sensor 32 and set by detection
Standby 40 calculate the relative positional relationship that can determine the determination between the first Assembly part conductor 10 and jig plate 31, to sentence
Whether the rigging position relationship between disconnected first Assembly part conductor 10 and the second Assembly part shell 20 is qualified.At this point, first
Assembly part conductor 10 will affect corresponding capacitive detection sensor 32 in detection jig 30 and obtain distribution of charges, be obtained by detection
The distribution of charges situation for obtaining each capacitive detection sensor 32 accordingly can calculate the top for obtaining the first Assembly part conductor 10
Face is at a distance from the top surface of the second Assembly part shell 20, and calculates and determine that the first Assembly part conductor 10 is projected in detection and controls
Position profile on the jig plate 31 of tool 30.Therefore, as long as judging top surface and the second assembly of the first Assembly part conductor 10
The deviation of the distance of the top surface of part shell 20 is in the deviation range of permission and the edge of the first Assembly part conductor 10
The deviation of interstitial site distance between profile and the second Assembly part shell 20 can determine whether in the deviation range of permission
The relative position of component assembly meets assembly standard, and the product is qualified, and otherwise the product is defect ware.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (7)
1. a kind of component assembly detection method, which comprises the following steps:
Step the S10: the first Assembly part conductor is located in the second Assembly part shell, and determines detection jig and the second assembly zero
Relative positional relationship between part shell;
Step S20: when the first Assembly part conductor and the second Assembly part shell are standard assembly status, the first assembly of calibration
Capacitor reference value or charge density reference value between part conductor and detection jig, and determine the capacitance phase that detection obtains
The charge density that the deviation range or detection allowed for capacitor reference value obtains allows relative to charge density reference value
Deviation range;
Step S30: the first Assembly part conductor of detection and the first Assembly part of capacitance or detection detected between jig are led
The charge density formed between body and detection jig, judges the dress between the first Assembly part conductor and the second Assembly part shell
It is whether qualified with positional relationship;
Wherein, the detection jig includes jig plate and multiple capacitive detection sensors, and multiple capacitive detection sensors are in square
Shape array distribution is on jig plate, in the mistake for determining the relative positional relationship between detection jig and the second Assembly part shell
Cheng Zhong, jig plate and the relative positional relationship of the second Assembly part shell are uniquely set.
2. component assembly detection method as described in claim 1, which is characterized in that during step S20 and step S30,
After detection device detects the distribution of charges of each capacitive detection sensor, the conversion of distribution of charges value is read as capacitance and capacitor
Reference value is compared, or directly reads charge density value compared with charge density reference value.
3. component assembly detection method as described in claim 1, which is characterized in that when the setting of the first Assembly part conductor is the
It, will during step S20 and step S30 in two Assembly part shells and when the first Assembly part conductor has exposed region
Detection jig connect conducting with detection device, and the first Assembly part conductor is connect conducting with detection device, to detect simultaneously
The capacitance that reads the distribution of capacitance values of each capacitive detection sensor, and will test compared with capacitor reference value, thus
Judge whether the rigging position relationship between the first Assembly part conductor and the second Assembly part shell is qualified.
4. component assembly detection method as claimed in claim 3, which is characterized in that detect and read each capacitance detecting sensing
The distribution of capacitance values of device simultaneously calculates the determination that can determine between the first Assembly part conductor and jig plate by detection device
Relative positional relationship.
5. component assembly detection method as described in claim 1, which is characterized in that when the second Assembly part shell wraps up first
When Assembly part conductor, during step S20 and step S30, it will test jig and connect conducting with detection device, to detect simultaneously
The charge density Distribution Value that each capacitive detection sensor generates under the influence of the first Assembly part conductor is read, and will test
To charge density Distribution Value compared with charge density reference value, to judge the first Assembly part conductor and the second Assembly part
Whether the rigging position relationship between shell is qualified.
6. component assembly detection method as claimed in claim 5, which is characterized in that detect and read each capacitance detecting sensing
The charge density Distribution Value of device simultaneously can determine between the first Assembly part conductor and jig plate by detection device calculating
Determining relative positional relationship.
7. such as component assembly detection method described in any one of claims 1 to 6, which is characterized in that the second Assembly part shell
Body is insulator.
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JPS58175020A (en) * | 1982-04-05 | 1983-10-14 | Telmec Co Ltd | Two dimensional accurate positioning device |
CA2041231C (en) * | 1991-04-25 | 1999-02-16 | Marius Cloutier | Dynamic monitoring without mobile or permittivity contact, using a capacitive sensor |
US6708556B1 (en) * | 1999-06-05 | 2004-03-23 | Daewoo Electronics Corporation | Atomic force microscope and driving method therefor |
CN1160567C (en) * | 2001-11-23 | 2004-08-04 | 清华大学 | Array-type flexible electric eddy sensor |
CN101221035A (en) * | 2007-01-08 | 2008-07-16 | 鸿富锦精密工业(深圳)有限公司 | Detecting instrument and its detecting plate |
US8049494B2 (en) * | 2007-05-21 | 2011-11-01 | Olympus Ndt | Flexible array probe for the inspection of a contoured surface with varying cross-sectional geometry |
US9823784B2 (en) * | 2008-04-10 | 2017-11-21 | Atmel Corporation | Capacitive touch screen with noise suppression |
JP5886489B2 (en) * | 2009-09-21 | 2016-03-16 | 株式会社ワコム | Position detection device |
CN102261887B (en) * | 2011-04-21 | 2012-10-10 | 广州市香港科大***研究院 | Method for detecting specification and size of plastic plate |
CN102853757A (en) * | 2012-09-24 | 2013-01-02 | 大连海事大学 | Online measurement system and method for plane shape errors |
CN105333819A (en) * | 2014-08-15 | 2016-02-17 | 苏州北硕检测技术有限公司 | Robot workpiece assembly and form and location tolerance detection system and method based on face laser sensor |
CN105149419B (en) * | 2015-08-26 | 2017-08-25 | 西安文祥智能科技有限公司 | CCD multiple spots micropore resetting system of processing and method |
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