CN107083561B - A kind of electric brushing coating installation - Google Patents
A kind of electric brushing coating installation Download PDFInfo
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- CN107083561B CN107083561B CN201710314275.6A CN201710314275A CN107083561B CN 107083561 B CN107083561 B CN 107083561B CN 201710314275 A CN201710314275 A CN 201710314275A CN 107083561 B CN107083561 B CN 107083561B
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- brush
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- 230000001680 brushing effect Effects 0.000 title claims abstract description 165
- 239000011248 coating agent Substances 0.000 title claims abstract description 27
- 238000000576 coating method Methods 0.000 title claims abstract description 27
- 238000009434 installation Methods 0.000 title claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 103
- 238000010422 painting Methods 0.000 claims abstract description 49
- 238000007747 plating Methods 0.000 claims abstract description 38
- 239000012530 fluid Substances 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 29
- 239000000741 silica gel Substances 0.000 claims description 29
- 229910002027 silica gel Inorganic materials 0.000 claims description 29
- 229960001866 silicon dioxide Drugs 0.000 claims description 29
- 238000004064 recycling Methods 0.000 claims description 23
- 238000005422 blasting Methods 0.000 claims description 13
- 238000010992 reflux Methods 0.000 claims description 11
- 238000009713 electroplating Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000002474 experimental method Methods 0.000 abstract description 2
- 238000013461 design Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000006872 improvement Effects 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000002146 bilateral effect Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005518 electrochemistry Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/04—Electroplating with moving electrodes
- C25D5/06—Brush or pad plating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/02—Tanks; Installations therefor
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/06—Suspending or supporting devices for articles to be coated
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/16—Regeneration of process solutions
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Coating Apparatus (AREA)
Abstract
Brush Plating field of the present invention, specifically a kind of electric brushing coating installation, including brushing slot, Work fixing device, painting device, driving device, brushing liquid conveying device and infrared distance measuring sensor, brushing trench bottom is provided with No.1 leakage fluid dram, is connected between No.1 leakage fluid dram and brushing liquid storage box by hose；Work fixing device is located above brushing slot, and Work fixing device is for being fixed workpiece；Painting device is installed on driving device, and painting device is for brushing workpiece；Driving device is for driving painting device to brush plating back and forth to workpiece；Brushing liquid conveying device is used to convey brushing liquid to painting device；Infrared distance measuring sensor is for detecting workpiece thickness of coating.The present invention is mainly suitable for that, to the electroplating experiments work of single part, curved surface can be electroplated in laboratory, electroplating effect is preferable, meanwhile, the metal of various materials can be fixed in the present invention, and applicability is wider compared with the existing technology.
Description
Technical field
Brush Plating field of the present invention, specifically a kind of electric brushing coating installation.
Background technique
Brush Electroplating Technique is a kind of special shape of electroplating technology, the principle of main Applied Electrochemistry deposition, conductive in energy
The selected position of workpiece surface, the fast deposition coat of metal.The size and geometric accuracy of workpiece can be repaired, strengthening workpiece surface mentions
High service life etc., Brush Electroplating Technique are widely used to the maintenance of mechanical equipment and remanufacture.
Mainly workpiece is connected with power cathode in the prior art, does cathode；Plated pen is connect with positive pole, does sun
Pole；It is saturated with brushing liquid on the pieces of plated pen, when plating, is performed relative motion between workpiece and plated pen pieces, complete coating.Due to
Pieces on plated pen anode cannot cover whole workpiece, and can not elongate or shorten automatically；Therefore curved surface brush plating cannot be completed, and hold
Easily cause the defects of brush plating is irregular on workpiece.
Application No. is: a kind of Brush Plating testing machine disclosed in 2014107810175 Chinese patent mainly exists
The a large amount of anode plated pen of setting in work box makes the area of anode plated pen be greater than workpiece area；Work fixing device is set simultaneously
And mobile device, keep workpiece upper and lower in work box and moves horizontally；A large amount of anode plated pen is fixed not during brush plating
Dynamic, fixed device is identical with mobile device control workpiece brush plating speed in anode plated pen, and which improve workpiece planarization brush platings not
Uniform defect, but still cannot achieve the uniform purpose of curved surface Brush Plating of workpiece；In consideration of it, the present invention provides a kind of electricity
Brush plating device, its advantages are as follows:
1. a kind of electric brushing coating installation of the present invention, Work fixing device of the invention compared with the existing technology, will not
Scratch workpiece；Meanwhile the metal of various materials can be fixed in the present invention, applicability is wider compared with the existing technology.
2. a kind of electric brushing coating installation of the present invention, the present invention by controller to Work fixing device, painting device,
Driving device, brushing liquid conveying device and infrared distance measuring sensor carry out automatically controlling, and laboratory technician need to only put the workpiece in work
In the fixed device of part, then set design parameter value, the present invention can carry out automatically Brush Plating to workpiece, it is artificial participate in compared with
It is few, the labor intensity of laboratory technician is on the one hand reduced, artificial interference is on the other hand avoided, to guarantee the quality of coating.
3. a kind of electric brushing coating installation of the present invention, the squeegee unit can change with the variation of curve surface of workpiece and
It is constant to the pressure value of workpiece, to ensure that the uniformity of coating；Accumulator tank, accumulator tank are equipped at left and right sides of the collecting tank
Outer ledge is provided with reflux flange, and the brushing liquid flowed down from recycling brush can be imported into accumulator tank without outer by reflux flange
It lets out；The bottom of accumulator tank is provided with the discharge orifice being connected to collecting tank, and the brushing liquid collected in accumulator tank can be flowed by discharge orifice
Into collecting tank, brushing liquid flows back to brushing liquid storage bin through No. two leakage fluid drams, realizes the purpose that brushing liquid recycles；Accumulator tank
It is interior to be fixed with recycling brush at the top of spring equipped with the spring placed vertically, spring can be carried out according to the concrete shape of workpiece from
What is adjusted supports recycling brush, and recycling brush can scrape the brushing liquid of workpiece surface, avoid the waste of brushing liquid.
Summary of the invention
Problem to be solved by this invention is: the present invention improves a kind of electric brushing coating installation, is primarily adapted for use in laboratory
In work the electroplating experiments of single part；The present invention can not only be electroplated plane, but also can carry out electricity to curved surface
Plating, electroplating effect are preferable；During plating, the present invention carries out automation control using controller, improves of the invention
The degree of automation.
The technical solution adopted by the present invention to solve the technical problems is: a kind of electric brushing coating installation, including brushing slot, workpiece
Fixed device, painting device, driving device, brushing liquid conveying device and infrared distance measuring sensor；The brushing slot is top
The hollow rectangular parallelepiped structure of opening, it is preferred that brushing trench bottom is to be in tilted layout, and design in this way is conducive to brushing liquid in brushing slot
Timely exclusion, to realize purpose that brushing liquid recycles.Brushing trench bottom is provided with No.1 leakage fluid dram, No.1 leakage fluid dram with
It is connected between brushing liquid conveying device by hose, designs in this way and be conducive to brushing liquid in brushing slot and arranged in time through No.1 leakage fluid dram
Except to brushing liquid conveying device, it can be achieved that the purpose that brushing liquid recycles；Be equipped on brushing slot control Work fixing device,
The controller of painting device, driving device and brushing liquid conveying device automatic job；The Work fixing device is located at brushing slot
Top, Work fixing device is for being fixed workpiece；The painting device is installed on driving device, and painting device is used
It is brushed in workpiece；The driving device is for driving painting device to brush plating back and forth to workpiece；The brushing liquid is defeated
Send device for conveying brushing liquid to painting device；The infrared distance measuring sensor is installed on the bottom of brushing slot and for examining
Survey the thickness of workpiece coating.
The driving device includes two guide rods, lead screw, sliding block and servo motor, and two guide rods and lead screw are transversely arranged on
In brushing slot, the sliding block is mounted on guide rod and lead screw, and painting device is fixedly connected with sliding block；The servo motor and controller
It connects and is used to that lead screw to be driven to rotate.
The brushing liquid conveying device includes solution feed pump and brushing liquid storage box；The brushing liquid storage box and solution feed pump it
Between pass through hose connect.Brushing liquid is transported to painting device from brushing liquid storage box by solution feed pump, during plating, is brushed
Liquid is flowed back into brushing liquid storage box by pipeline by painting device and is recycled to brushing liquid.
The Work fixing device includes support frame, pushing unit and blasting unit；The pushing unit passes through support frame
It is mounted on above brushing slot, the blasting unit is installed on brushing trench bottom, and pushing unit and blasting unit cooperate common
Realize the fixation to workpiece；Wherein, the pushing unit includes telescopic rod, top plate and silicagel pad, the telescopic rod and support frame
It is connected, top plate is connected by bolt with telescopic rod, and the silicagel pad is fixed on the lower surface of top plate, and silicagel pad directly connects with workpiece
On the one hand touching, silicagel pad can limit workpiece, on the other hand can prevent workpiece from being scratched.The blasting unit includes
Blower, tube socket, discharge pipe and electric pushrod, the assembling is in outside brushing slot；The tube socket symmetrically be installed on painting
Brush trench bottom；The discharge pipe is mounted at the top of tube socket and can swing with respect to tube socket, and each discharge pipe is connected by pipeline with blower,
Discharge pipe is in a vertical state when working, and when discharge pipe rotation, which stops blowing, when painting device is to brush plating workpiece
When, the discharge pipe of corresponding position can rotate under the external force that painting device is given around tube socket, at this point, discharge pipe stopping is blown
Wind reduces the influence that wind-force makees workpiece plating dataller；After the external force that painting device gives discharge pipe disappears, discharge pipe can be extensive
Multiple vertical state continues blowout wind and workpiece is fixed；The electric pushrod quantity is four, and four electric pushrods are in rectangle
It is arranged in brushing slot, electric pushrod is used to temporarily support workpiece when being put into workpiece and taking out workpiece, electric pushrod
It is equipped with pressure sensor, pressure sensor is used to measure the weight of workpiece, and according to the different weight of workpiece, discharge pipe is blown out not
Workpiece is fixed in wind with intensity, meet workpiece it is fixed on the basis of reduce wind-force, to reduce energy consumption.Work
When, workpiece is placed on the top of the electric pushrod of rise by laboratory technician, and electric pushrod carries out temporary support to workpiece, and pressure passes
Sensor measures the weight of workpiece and result is reached controller, and sensor calculates regular worker's part according to the weight of workpiece
Required minimum wind force；Meanwhile telescopic rod extends downwardly, when silicagel pad touches workpiece, pressure sensor detects pressure
Increase, telescopic rod stop motion at this time, then blower works, and discharge pipe blowout wind jacks up workpiece, and workpiece is to silicagel pad at this time
It is squeezed, silicagel pad deforms, and the silicagel pad of deformation positions workpiece, and then painting device can carry out workpiece
Dataller is electroplated to make.After the completion of Brush Plating, telescopic rod stretches out and contact workpiece upwards, and then blower stops working, telescopic rod to
Upper retraction, then laboratory technician can take out workpiece.In the course of work that workpiece is fixed in blasting unit, discharge pipe is blown
Wind out is not only able to that workpiece is fixed, additionally it is possible to carry out air-dried to the surface of workpiece, shorten the drying process of workpiece.
The painting device includes collecting tank and squeegee unit；The collecting tank is mounted on sliding block, the bottom of collecting tank
No. two leakage fluid drams are provided with, No. two leakage fluid drams are connected by hose with brushing liquid storage box, and brushing liquid is returned by No. two leakage fluid drams
It flows in brushing liquid storage box, realizes recycling for brushing liquid；The squeegee unit quantity be it is multiple, multiple squeegee units are simultaneously
Row is set to inside collecting tank, and squeegee unit includes Miniature retractable bar, plated pen anode and pieces；The Miniature retractable bar is fixed on
Trench bottom is collected, the plated pen anode is mounted on the top of Miniature retractable bar, and plated pen anode is equipped with pieces；Plated pen anode and confession
It is connected between liquid pump by hose, the brushing liquid in brushing liquid storage bin can be delivered to plated pen anode for pieces to work by solution feed pump
Part carries out brush plating；Pressure sensor and felt pad are installed, pressure sensor is for examining between Miniature retractable bar and plated pen anode
Pieces is surveyed to the pressure of workpiece, when the curved surface to workpiece carries out Brush Plating, hair is guaranteed by the telescopic adjustment of Miniature retractable bar
Beam is constant to the pressure of workpiece, to realize the uniformity of curve surface of workpiece Brush Plating.When work, Miniature retractable bar stretches out upwards,
When the pressure value that pressure sensor detects reaches scheduled pressure value, telescopic rod stop motion, then brushing liquid is from pieces
Place's outflow, then plated pen anode and workpiece, which are powered, is formed into a loop, and then driving device work drives the reciprocal fortune of painting device or so
It is dynamic.In above process, pieces can move up and down under the action of Miniature retractable bar with the curved surface of workpiece, while pieces is to work
The pressure of part remains unchanged, to ensure that the uniformity to curve surface of workpiece plating brush.
As a further improvement of the present invention, it is equipped with accumulator tank at left and right sides of the collecting tank, accumulator tank outer ledge is set
It is equipped with reflux flange, the brushing liquid flowed down from recycling brush is imported into accumulator tank without leaking by reflux flange；The bottom of accumulator tank
Portion is provided with the discharge orifice being connected to collecting tank, and the brushing liquid collected in accumulator tank flows in collecting tank by discharge orifice, brushes
Liquid flows back to brushing liquid storage bin through No. two leakage fluid drams, realizes the purpose that brushing liquid recycles；Vertical place is equipped in accumulator tank
Spring, recycling brush is fixed at the top of spring, spring can support back according to what the concrete shape of workpiece was self-regulated
Brush is received, recycling brush can scrape the brushing liquid of workpiece surface, avoid the waste of brushing liquid.
As a further improvement of the present invention, the recycling brush is made of silica gel material, and silica gel has certain
Elasticity will not scratch workpiece, and silica gel is contacted with workpiece surface can separate air-flow, and the wind that can prevent discharge pipe from blowing out is to brushing
Working face interferes.
The beneficial effects of the present invention are:
1. a kind of electric brushing coating installation of the present invention, Work fixing device of the invention compared with the existing technology, will not
Scratch workpiece；Meanwhile the metal of various materials can be fixed in the present invention, applicability is wider compared with the existing technology.
2. a kind of electric brushing coating installation of the present invention, the present invention by controller to Work fixing device, painting device,
Driving device, brushing liquid conveying device and infrared distance measuring sensor carry out automatically controlling, and laboratory technician need to only put the workpiece in work
In the fixed device of part, then set design parameter value, the present invention can carry out automatically Brush Plating to workpiece, it is artificial participate in compared with
It is few, the labor intensity of laboratory technician is on the one hand reduced, artificial interference is on the other hand avoided, to guarantee the quality of coating.
3. a kind of electric brushing coating installation of the present invention, the squeegee unit can change with the variation of curve surface of workpiece and
It is constant to the pressure value of workpiece, to ensure that the uniformity of coating；Accumulator tank, accumulator tank are equipped at left and right sides of the collecting tank
Outer ledge is provided with reflux flange, and the brushing liquid flowed down from recycling brush can be imported into accumulator tank without outer by reflux flange
It lets out；The bottom of accumulator tank is provided with the discharge orifice being connected to collecting tank, and the brushing liquid collected in accumulator tank can be flowed by discharge orifice
Into collecting tank, brushing liquid flows back to brushing liquid storage bin through No. two leakage fluid drams, realizes the purpose that brushing liquid recycles；Accumulator tank
It is interior to be fixed with recycling brush at the top of spring equipped with the spring placed vertically, spring can be carried out according to the concrete shape of workpiece from
What is adjusted supports recycling brush, and recycling brush can scrape the brushing liquid of workpiece surface, avoid the waste of brushing liquid.
Detailed description of the invention
The present invention is further described with embodiment with reference to the accompanying drawing.
Fig. 1 is cross-sectional view of the present invention；
Fig. 2 is top view of the invention；
Fig. 3 is the structural schematic diagram of painting device of the present invention；
Fig. 4 is the circulation schematic diagram of brushing liquid of the present invention；
In figure: brushing slot 1, No.1 leakage fluid dram 11, Work fixing device 2, support frame 21, pushing unit 22, telescopic rod
221, top plate 222, silicagel pad 223, blasting unit 23, blower 231, tube socket 232, discharge pipe 233, electric pushrod 234, brushing dress
Set 3, collecting tank, 31, No. two leakage fluid drams 311, accumulator tank 312, reflux flange 313, discharge orifice 314, spring 315, recycling brush 316,
Squeegee unit 32, Miniature retractable bar 321, plated pen anode 322, pieces 323, driving device 4, guide rod 41, lead screw 42, sliding block 43,
Servo motor 44, brushing liquid conveying device 5, solution feed pump 51, brushing liquid storage box 52, infrared distance measuring sensor 6, workpiece 7.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As shown in Figures 1 to 4, a kind of electric brushing coating installation of the present invention, including brushing slot 1, Work fixing device 2,
Painting device 3, driving device 4, brushing liquid conveying device 5 and infrared distance measuring sensor 6；The brushing slot 1 is top opening
Hollow rectangular parallelepiped structure, it is preferred that 1 bottom of brushing slot be in tilted layout, in this way design be conducive to brushing liquid in brushing slot 1
It excludes in time, to realize purpose that brushing liquid recycles.1 bottom of brushing slot is provided with No.1 leakage fluid dram 11, No.1 leakage fluid dram
It is connected between 11 and brushing liquid conveying device 5 by hose, designs be conducive in brushing slot 1 brushing liquid through No.1 leakage fluid dram in this way
11 are rejected to brushing liquid conveying device 5, it can be achieved that the purpose that brushing liquid recycles in time；Control work is installed on brushing slot 1
Part fixes the controller of device 2,5 automatic job of painting device 3, driving device 4 and brushing liquid conveying device；The workpiece is fixed
Device 2 is located at 1 top of brushing slot, and Work fixing device 2 is for being fixed workpiece 7；The painting device 3 is installed on driving
On device 4, painting device 3 is for brushing workpiece 7；The driving device 4 is for driving painting device 3 to workpiece 7
Plating is brushed back and forth；The brushing liquid conveying device 5 is used to convey brushing liquid to painting device 3；The infrared distance measuring sensing
Device 6 is installed on the bottom of brushing slot 1 and the thickness for detecting 7 coating of workpiece.
The driving device 4 includes two guide rods 41, lead screw 42, sliding block 43 and servo motor 44, two guide rods 41 and silk
Thick stick 42 is transversely arranged in brushing slot 1, and the sliding block 43 is mounted on guide rod 41 and lead screw 42, painting device 3 and 43 phase of sliding block
It is connected；The servo motor 44 connect with controller and is used to that lead screw 42 to be driven to rotate.
The brushing liquid conveying device 5 includes solution feed pump 51 and brushing liquid storage box 52；The brushing liquid storage box 52 with
It is connected between solution feed pump 51 by hose.Brushing liquid is transported to painting device 3 from brushing liquid storage box 52 by solution feed pump 51, in electricity
During plating, brushing liquid is flowed back into brushing liquid storage box 52 by pipeline by painting device 3 and carries out circulation benefit to brushing liquid
With.
The Work fixing device 2 includes support frame 21, pushing unit 22 and blasting unit 23；The pushing unit 22 is logical
It crosses support frame 21 and is mounted on 1 top of brushing slot, the blasting unit 23 is installed on 1 bottom of brushing slot, pushing unit 22 and air blast
Unit 23 cooperates the common fixation realized to workpiece 7；Wherein, the pushing unit 22 includes telescopic rod 221, top plate 222
With silicagel pad 223, the telescopic rod 221 is connected with support frame 21, and top plate 222 is connected by bolt with telescopic rod 221, the silicon
Rubber mat 223 is fixed on the lower surface of top plate 222, and silicagel pad 223 is directly contacted with workpiece 7, and 223 one side of silicagel pad can be to work
Part 7 is limited, and on the other hand can prevent workpiece 7 from being scratched.The blasting unit 23 includes blower 231, tube socket 232, goes out
Air hose 233 and electric pushrod 234, the blower 231 are installed on outside brushing slot 1；The tube socket 232 symmetrically be installed on painting
1 bottom of brush slot；The discharge pipe 233 is mounted on 232 top of tube socket and can swing with respect to tube socket 232, and each discharge pipe 233 passes through pipe
Road is connected with blower 231, and discharge pipe 233 is in a vertical state when working, and when discharge pipe 233 rotates, which stops
Blowing, when painting device 3 is to 7 brush plating of workpiece, the discharge pipe 233 of corresponding position understands the external force that give in painting device 3
Under around tube socket 232 rotate, at this point, discharge pipe 233 stop blowing, reduce wind-force to workpiece 7 plate dataller make influence；Wait brush
After the external force that device 3 gives discharge pipe 233 disappears, the vertical state that discharge pipe 233 can restore continues blowout wind and consolidates to workpiece 7
It is fixed；234 quantity of electric pushrod is four, and four electric pushrods 234 are in rectangular layout in brushing slot 1, electric pushrod 234
For temporarily being supported when being put into workpiece 7 and taking out workpiece 7 to workpiece 7, electric pushrod 234 is equipped with pressure sensor,
Pressure sensor is used to measure the weight of workpiece 7, and according to the different weight of workpiece 7, discharge pipe 233 blows out the wind pair of varying strength
Workpiece 7 is fixed, meet workpiece 7 it is fixed on the basis of reduce wind-force, to reduce energy consumption.When work, laboratory technician will
Workpiece 7 is placed on the top of the electric pushrod 234 of rise, and electric pushrod 234 carries out temporary support, pressure sensing to workpiece 7
Device measures the weight of workpiece 7 and result is reached controller, and sensor calculates regular worker's part according to the weight of workpiece 7
Minimum wind force needed for 7；Meanwhile telescopic rod 221 extends downwardly, and when silicagel pad 223 touches workpiece 7, pressure sensor inspection
Pressure increase is measured, 221 stop motion of telescopic rod at this time, then blower 231 works, and discharge pipe 233 blows out wind and pushes up workpiece 7
It rises, workpiece 7 squeezes silicagel pad 223 at this time, and silicagel pad 223 deforms, and the silicagel pad 223 of deformation carries out workpiece 7
Positioning, then painting device 3 can carry out plating dataller's work to workpiece 7.After the completion of Brush Plating, telescopic rod 221 stretches out upwards
And contact workpiece 7, then blower 231 stops working, and telescopic rod 221 retracts upwards, and then laboratory technician can take out workpiece 7.
In the course of work that workpiece 7 is fixed in blasting unit 23, the wind that discharge pipe 233 is blown out is not only able to carry out workpiece 7
It is fixed, additionally it is possible to the surface of workpiece 7 to be carried out air-dried, shorten the drying process of workpiece 7.
The painting device 3 includes collecting tank 31 and squeegee unit 32；The collecting tank 31 is mounted on sliding block 43, is collected
The bottom of slot 31 is provided with No. two leakage fluid drams 311, and No. two leakage fluid drams 311 are connected by hose with brushing liquid storage box 52, brushes
Liquid is flowed back into brushing liquid storage box 52 by No. two leakage fluid drams 311, realizes recycling for brushing liquid；The squeegee unit 32
Quantity be it is multiple, multiple squeegee units 32 are arranged side by side inside collecting tank 31, squeegee unit 32 include Miniature retractable bar 321,
Plated pen anode 322 and pieces 323；The Miniature retractable bar 321 is fixed on 31 bottom of collecting tank, and the plated pen anode 322 is installed
At the top of Miniature retractable bar 321, plated pen anode 322 is equipped with pieces 323；Pass through between plated pen anode 322 and solution feed pump 51
Brushing liquid in brushing liquid storage bin can be delivered to plated pen anode 322 for pieces 323 to workpiece 7 by hose connection, solution feed pump 51
Carry out brush plating；Pressure sensor and felt pad are installed, pressure sensor is used between Miniature retractable bar 321 and plated pen anode 322
Stretching for Miniature retractable bar 321 is passed through when the curved surface to workpiece 7 carries out Brush Plating to the pressure of workpiece 7 in detection pieces 323
Contracting regulating guarantee pieces 323 is constant to the pressure of workpiece 7, to realize the uniformity of 7 curved surface Brush Plating of workpiece.It is micro- when work
Type telescopic rod 321 stretches out upwards, and when the pressure value that pressure sensor detects reaches scheduled pressure value, telescopic rod 221 stops
It only moves, then brushing liquid flows out from pieces 323, and then plated pen anode 322 and workpiece 7, which are powered, is formed into a loop, and then drives
The work of device 4 drives 3 bilateral reciprocation of painting device.In above process, effect of the pieces 323 in Miniature retractable bar 321
It is lower to move up and down with the curved surface of workpiece 7, while pieces 323 remains unchanged the pressure of workpiece 7, to ensure that workpiece
The uniformity of 7 curved surfaces plating brush.
As a further improvement of the present invention, accumulator tank 312 is equipped at left and right sides of the collecting tank 31, outside accumulator tank 312
Side edge is provided with reflux flange 313, and the brushing liquid flowed down from recycling brush 316 is imported into accumulator tank 312 by reflux flange 313
Without leaking；The bottom of accumulator tank 312 is provided with the discharge orifice 314 being connected to collecting tank 31, the brushing collected in accumulator tank 312
Liquid flows in collecting tank 31 by discharge orifice 314, and brushing liquid flows back to brushing liquid storage bin through No. two leakage fluid drams 311, realizes and brushes
The purpose that liquid recycles；The spring 315 placed vertically is equipped in accumulator tank 312, the top of spring 315 is fixed with recycling brush
316, what spring 315 can be self-regulated according to the concrete shape of workpiece 7 supports recycling brush 316, and recycling brush 316 can scrape
The brushing liquid on 7 surface of workpiece, avoids the waste of brushing liquid.
As a further improvement of the present invention, the recycling brush 316 is made of silica gel material, and silica gel has certain
Elasticity, workpiece 7 will not be scratched, silica gel is contacted with 7 surface of workpiece can separate air-flow, can prevent discharge pipe 233 blow out
Wind interferes brushing working face.
When work, workpiece 7 is placed on the top of the electric pushrod 234 of rise by laboratory technician, and electric pushrod 234 is to workpiece 7
Temporary support is carried out, pressure sensor measures the weight of workpiece 7 and result is reached controller, and sensor is according to work
Minimum wind force needed for the weight of part 7 calculates regular worker's part 7；Meanwhile telescopic rod 221 extends downwardly, when silicagel pad 223 is touched
When to workpiece 7, pressure sensor detects that pressure increases, and 221 stop motion of telescopic rod at this time, then blower 231 works, outlet air
Pipe 233 blows out wind and jacks up workpiece 7, and workpiece 7 squeezes silicagel pad 223 at this time, and silicagel pad 223 deforms, deformation
Silicagel pad 223 positions workpiece 7, and then Miniature retractable bar 321 stretches out upwards, when the pressure value that pressure sensor detects
When reaching scheduled pressure value, 221 stop motion of telescopic rod, then brushing liquid flows out from pieces 323, then plated pen anode
322 and workpiece 7 be powered forming circuit, then driving device 4 work drive 3 bilateral reciprocation of painting device, plating brush
In the process, infrared distance measuring sensor 6 always detects the thickness of coating of workpiece 7, when the thickness of coating reaches setting value
When, illustrate that Brush Plating is completed, then telescopic rod 221 stretches out simultaneously contact workpiece 7 upwards, and then blower 231 stops working, telescopic rod
221 retract upwards, and then laboratory technician can take out workpiece 7.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (4)
1. a kind of electric brushing coating installation, including brushing slot (1), Work fixing device (2), painting device (3), driving device (4), painting
Brush liquid conveying device (5) and infrared distance measuring sensor (6)；The brushing slot (1) is open-topped hollow rectangular parallelepiped structure,
Brushing slot (1) bottom is to be in tilted layout, and brushing slot (1) bottom is provided with No.1 leakage fluid dram (11), No.1 leakage fluid dram (11) and painting
It is connected between brush liquid conveying device (5) by hose, control Work fixing device (2), painting device is installed on brushing slot (1)
(3), the controller of driving device (4), brushing liquid conveying device (5) and infrared distance measuring sensor (6) automatic job；The work
Part fixed device (2) is located above brushing slot (1), and Work fixing device (2) is for being fixed workpiece (7)；The brushing
Device (3) is installed on driving device (4), and painting device (3) is for brushing workpiece (7)；The driving device (4)
For driving painting device (3) to brush plating back and forth to workpiece (7)；The brushing liquid conveying device (5) is used for painting device
(3) brushing liquid is conveyed；The infrared distance measuring sensor (6) is installed on the bottom of brushing slot (1) and for detecting workpiece (7) painting
The thickness of layer；Wherein:
The driving device (4) includes two guide rods (41), lead screw (42), sliding block (43) and servo motor (44), two guide rods
(41) it is transversely arranged in brushing slot (1) with lead screw (42), the sliding block (43) is mounted on guide rod (41) and lead screw (42), applies
Brush device (3) is fixedly connected with sliding block (43)；The servo motor (44) connect with controller and is used to drive lead screw (42) to rotate；
The brushing liquid conveying device (5) includes solution feed pump (51) and brushing liquid storage box (52)；The brushing liquid storage box
(52) it is connect between solution feed pump (51) by hose；
The Work fixing device (2) includes support frame (21), pushing unit (22) and blasting unit (23)；The pushing unit
(22) it is mounted on above brushing slot (1) by support frame (21), the blasting unit (23) is installed on brushing slot (1) bottom；Institute
Stating pushing unit (22) includes telescopic rod (221), top plate (222) and silicagel pad (223), the telescopic rod (221) and support frame
(21) it is connected, top plate (222) is connected by bolt with telescopic rod (221), and the silicagel pad (223) is fixed on top plate (222)
Lower surface；The blasting unit (23) includes blower (231), tube socket (232), discharge pipe (233) and electric pushrod (234), institute
It states blower (231) and is installed on brushing slot (1) outside；The tube socket (232) symmetrically be installed on brushing slot (1) bottom；It is described
Discharge pipe (233) is mounted at the top of tube socket (232) and can swing with respect to tube socket (232), and each discharge pipe (233) passes through pipeline and wind
Machine (231) is connected；Electric pushrod (234) quantity is four, and four electric pushrods (234) are in rectangular layout in brushing slot
(1) in, electric pushrod (234) is used to temporarily support workpiece (7) when being put into workpiece (7) and taking out workpiece (7), electronic
Push rod (234) is equipped with pressure sensor, and pressure sensor is used to measure the weight of workpiece (7).
2. a kind of electric brushing coating installation according to claim 1, it is characterised in that: the painting device (3) includes collecting tank
(31) and squeegee unit (32)；The collecting tank (31) is mounted on sliding block (43), and the bottom of collecting tank (31) is provided with No. two
Leakage fluid dram (311), No. two leakage fluid drams (311) are connected by hose with brushing liquid storage box (52)；Squeegee unit (32) number
It is multiple for measuring, and multiple squeegee units (32) are arranged side by side in collecting tank (31) inside, and squeegee unit (32) includes Miniature retractable bar
(321), plated pen anode (322) and pieces (323)；The Miniature retractable bar (321) is fixed on collecting tank (31) bottom, the plating
Anode (322) is mounted on the top of Miniature retractable bar (321), and plated pen anode (322) is equipped with pieces (323)；Plated pen anode
(322) it is connect between solution feed pump (51) by hose；Pressure is installed between Miniature retractable bar (321) and plated pen anode (322)
Force snesor and felt pad, pressure sensor is for detecting pieces (323) to the pressure of workpiece (7).
3. a kind of electric brushing coating installation according to claim 2, it is characterised in that: be equipped at left and right sides of the collecting tank (31)
Accumulator tank (312), accumulator tank (312) outer ledge are provided with reflux flange (313), and reflux flange (313) will be brushed from recycling
(316) brushing liquid flowed down is imported into accumulator tank (312) without leaking；The bottom of accumulator tank (312) is provided with and collecting tank
(31) discharge orifice (314) being connected to, the middle brushing liquid collected of accumulator tank (312) flow to collecting tank (31) by discharge orifice (314)
Interior, brushing liquid flows back to brushing liquid storage bin through No. two leakage fluid drams (311)；The spring placed vertically is equipped in accumulator tank (312)
(315), recycling brush (316) is fixed at the top of spring (315).
4. a kind of electric brushing coating installation according to claim 3, it is characterised in that: the recycling brush (316) uses silica gel
Material is made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710314275.6A CN107083561B (en) | 2017-05-06 | 2017-05-06 | A kind of electric brushing coating installation |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710314275.6A CN107083561B (en) | 2017-05-06 | 2017-05-06 | A kind of electric brushing coating installation |
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| Publication Number | Publication Date |
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| CN107083561A CN107083561A (en) | 2017-08-22 |
| CN107083561B true CN107083561B (en) | 2019-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710314275.6A Expired - Fee Related CN107083561B (en) | 2017-05-06 | 2017-05-06 | A kind of electric brushing coating installation |
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Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108221013A (en) * | 2017-12-26 | 2018-06-29 | 厦门大互科技有限公司 | For the full-automatic brush plating control method of mutual inductor |
| CN108545938A (en) * | 2018-04-28 | 2018-09-18 | 南安市创培电子科技有限公司 | A kind of stripping glaze and the ceramic tile and preparation method thereof without glaze planar defect |
| CN108866589B (en) * | 2018-08-21 | 2020-11-06 | 淮北达驰电气科技有限公司 | Shaft part damage repairing method |
| CN108866611B (en) * | 2018-08-21 | 2020-10-30 | 嘉兴市金鹭喷织有限公司 | Electroplating brush pen |
| CN108950622B (en) * | 2018-08-28 | 2020-07-21 | 温州杰锐电子科技有限公司 | Electric brush plating device |
| CN108950623A (en) * | 2018-08-28 | 2018-12-07 | 杨胜 | A kind of method that ionic liquid brush is aluminized |
| CN109056014B (en) * | 2018-09-03 | 2020-12-22 | 山东钧策科技服务有限公司 | Electroplating brush device |
| CN109082690B (en) * | 2018-09-03 | 2020-07-14 | 江苏通达机械有限公司 | Metal shell surface repairing process |
| CN109183091B (en) * | 2018-10-26 | 2020-09-08 | 成都科力夫科技有限公司 | Method for manufacturing engine accessory for vehicle |
| CN111235611B (en) * | 2019-03-25 | 2021-05-25 | 浙江宏途电气科技有限公司 | Automatic equipment for improving electroplating efficiency |
| CN109735882B (en) * | 2019-03-25 | 2020-07-03 | 沈群肖 | Automatic change electric brush plating device |
| CN109811378B (en) * | 2019-03-27 | 2021-06-04 | 浙江宏途电气科技有限公司 | Reduce extravagant electric brush of plating bath and plate device |
| CN111235622B (en) * | 2020-03-17 | 2020-12-15 | 山东精创磁电产业技术研究院有限公司 | Electroplating processing technology for metal shell of micro motor |
| CN112609215A (en) * | 2021-01-12 | 2021-04-06 | 南京顺有预科技有限公司 | Device for automatically detecting surface of workpiece and repairing surface of workpiece by brush plating treatment |
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| US3751343A (en) * | 1971-06-14 | 1973-08-07 | A Macula | Brush electroplating metal at increased rates of deposition |
| US4738756A (en) * | 1987-07-28 | 1988-04-19 | The Boeing Company | Method of brush chrome plating using tank chrome plating solutions |
| CN201024218Y (en) * | 2007-01-29 | 2008-02-20 | 福州大学 | Planar brush plating device |
| CN101054705B (en) * | 2007-02-08 | 2010-05-19 | 上海交通大学 | Repair device for semi-automatic electric rush plating of automobile engine cylinder body plane |
| CN101748455B (en) * | 2010-01-28 | 2011-04-27 | 中国人民解放军装甲兵工程学院 | Engine cylinder body full-automatic vertical electro brush plating equipment |
| CN103966637B (en) * | 2014-05-08 | 2016-06-01 | 广西大学 | Brush plating experiment porch |
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| CN104532313B (en) * | 2014-12-16 | 2017-03-01 | 广西大学 | Brush Plating experimental machine |
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