CN101054705B - Repair device for semi-automatic electric rush plating of automobile engine cylinder body plane - Google Patents

Repair device for semi-automatic electric rush plating of automobile engine cylinder body plane Download PDF

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Publication number
CN101054705B
CN101054705B CN200710037304A CN200710037304A CN101054705B CN 101054705 B CN101054705 B CN 101054705B CN 200710037304 A CN200710037304 A CN 200710037304A CN 200710037304 A CN200710037304 A CN 200710037304A CN 101054705 B CN101054705 B CN 101054705B
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China
Prior art keywords
engine cylinder
plating
automobile engine
cylinder body
semi
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Expired - Fee Related
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CN200710037304A
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Chinese (zh)
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CN101054705A (en
Inventor
陈铭
余建柏
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Shanghai Bestech Mechanical Technology Co., Ltd.
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Shanghai Jiaotong University
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Priority to CN200710037304A priority Critical patent/CN101054705B/en
Publication of CN101054705A publication Critical patent/CN101054705A/en
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Publication of CN101054705B publication Critical patent/CN101054705B/en
Expired - Fee Related legal-status Critical Current
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Abstract

Disclosed is a semiautomatic electric brush plating repair device for automobile engine cylinder plane in the vehicle technology filed, wherein a direct current velocity modulation electrical machineis fixed at a large carriage and meshes with rack gears fixed at a machine frame, an extensible guide is horizontally arranged at the machine frame and is equipped with limiting switches at its bothends, a feeding worm is connected together with a cutting feed spider handle which are fixed at the large carriage, a small carriage and the feeding worm form a screw drive mechanism, an anodization head and a liquid supply nozzle are fixed at the small carriage, an engine cylinder is horizontally deposited at an elevating table trolley, a liquid supply bath, a drawing liquid pump, a perfusion tube and a liquid supply nozzle constitutes a liquid supply system, two poles (positive and negative) connected externally with the brush plating electrical source are connect to a plating head and the engine cylinder. By applying the present invention, the work efficiency for improving cylinder repair and the stability of manufacturing technique can be improved, and the mass repair of automobile engine cylinder can be realized, and then requests for green circulation economics can be thoroughly embodied.

Description

The repair device for semi-automatic electric rush plating of automobile engine cylinder body plane
Technical field
What the present invention relates to is a kind of device of automobile technical field, in particular a kind of repair device for semi-automatic electric rush plating of automobile engine cylinder body plane.
Background technology
At present, there is a large amount of motor vehicle liquidations every year in China, and the retired automobile component of generation can reach millions of tons.The retired component of China's automobile generally all carry out the material level as iron and steel scrap and reclaim, and developed countries such as Europe, the United States, day, the retired component of quite a few automobile flow to the component market, and have formed huge automobile component manufacturing industry more through after making again.Therefore, from the idea of Sustainable development, the re-manufacturing technology of the retired component of development automobile to energy-saving material-saving, environment protection, promotes society-economy-environment overall, concerted and sustainable development and is of great importance.
Automobile engine cylinder-body, owing to bear the influence of factors such as combustion high temperature and cooling fluid at work, thus cause the local deformaton and the corrosion of cylinder body plane, therefore, when making again, engine must carry out repairing sizes to cylinder body plane.At present, domestic reparation engine cylinder body plane generally adopts Milling Process technology, and the shortcoming of this renovation technique is that the original size of cylinder body size after repairing and new product is inconsistent.For overcoming this shortcoming, adopt brush plating renovation technique, on cylinder body plane, generate certain thickness metal plating earlier, and then Milling Process is to the new product original size, though this renovation technique is complicated,, cylinder body size after the reparation is consistent with the original size of new product, and interchangeability is good.At present, the brush of cylinder body plane plating renovation technique is manual operations, and manual brush plating exists: inefficiency, technique of brush plating difficult parameters with control, be difficult to form shortcoming such as mass production.
Find by prior art documents, do not find identical with theme of the present invention or similar bibliographical information so far as yet.
Summary of the invention
The objective of the invention is to overcome the deficiency that the manual brush plating of automobile engine cylinder body plane is repaired, a kind of repair device for semi-automatic electric rush plating of automobile engine cylinder body plane is provided, thereby improve the automobile engine cylinder body plane repairing sizes efficient, make the technique of brush plating parameter be easy to control, be applicable to that the automobile engine cylinder-body of mass is made again.
The present invention is achieved by the following technical solutions, and apparatus of the present invention comprise: frame, tooth bar, dc speed-regulating motor, gear, feed screw, electric brush plating power supply, guide rail, lifting table dolly, feed flow nozzle, a plating set screw, anodization head, a plating governor lever, upper slide rest, saddle, feeding handwheel, feed tank, liquid absorbing pump, tubing, limit switch.
Dc speed-regulating motor is fixedly mounted on the saddle, and by gear and the tooth bar engagement that is fixed on the frame.Guide rail is horizontally disposed on frame, and the two ends of guide rail are provided with limit switch, makes the saddle can be reciprocating at the drive lower edge of dc speed-regulating motor guide rail.Upper slide rest, feed screw and feeding handwheel constitute transverse feed mechanism, feed screw links with the feeding handwheel and is fixed on the saddle, upper slide rest connects with feed screw by inner bolt hole, upper slide rest and feed screw form screw-drive mechanism, rotate the feeding handwheel, make upper slide rest do in-movement along feed screw.Anodization head and feed flow nozzle are fixed on the upper slide rest, along with upper slide rest moves together.A plating governor lever is installed on the upper slide rest, can adjust the position of anodization head by a plating governor lever, and in addition fastening by a plating set screw.Engine cylinder-body is placed horizontally on the lifting table dolly, regulates the height location that the lifting table dolly can be regulated engine cylinder body plane.Constitute liquid-supplying system by feed tank, liquid absorbing pump, tubing and feed flow nozzle, the feed tank bottom set is in the frame below, and liquid absorbing pump is placed in the feed tank, and tubing is picked out by the liquid absorbing pump output terminal, drainage is to the feed flow nozzle, to the working position confession brush plating liquid of engine cylinder-body.The positive and negative polarities of external brush plating power supply are connected to a plating governor lever and engine cylinder-body.
When carrying out the automobile engine cylinder body plane reparation, the level height that should regulate the lifting table dolly makes engine cylinder body plane contact with the anodization head, and keeps the level of engine cylinder body plane.Rotate the feeding handwheel, and by a plating governor lever, the position of adjusting the anodization head regulates the angle and the height of feed flow nozzle simultaneously, starts liquid-supplying system.The power switch of closed dc speed-regulating motor, it is reciprocating along guide rail that saddle drives the anodization head, and simultaneously, closed electric brush plating power supply loop begins the capable reparation of automobile engine cylinder body plane.
Use the present invention, just can realize brush plating repairing sizes to the engine cylinder body plane semi-automation, the efficient that improves engine cylinder body plane brush plating repairing sizes is more than three times, and can guarantee the stability of technology, can be applied to the manufacturing again of the automobile engine cylinder-body of mass thus.
Description of drawings
Fig. 1 is a structural representation of the present invention
Embodiment
Below in conjunction with accompanying drawing embodiments of the invention are elaborated: present embodiment is being to implement under the prerequisite with the technical solution of the present invention, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
As shown in Figure 1, present embodiment comprises: frame 1, tooth bar 2, dc speed-regulating motor 3, gear 4, feed screw 5, electric brush plating power supply 6, guide rail 7, lifting table dolly 8, feed flow nozzle 10, a plating set screw 11, anodization 12, a plating governor lever 13, upper slide rest 14, saddle 15, feeding handwheel 16, feed tank 17, liquid absorbing pump 18, tubing 19, limit switch 20.
Dc speed-regulating motor 3 is fixedly mounted on the saddle 15 and by gear 4 and the tooth bar 2 that is fixed on the frame 1 and meshes.Guide rail 7 is horizontally disposed on frame 1, and the two ends of guide rail 7 are provided with limit switch 20, makes the saddle 15 can be reciprocating at the drive lower edge of dc speed-regulating motor 3 guide rail 7.Upper slide rest 14, feed screw 5 and feeding handwheel 16 constitute transverse feed mechanism, feed screw 5 links with feeding handwheel 16 and is fixed on the saddle 15, upper slide rest 14 connects with feed screw 5 by inner bolt hole, upper slide rest 14 forms screw-drive mechanism with feed screw 5, rotate feeding handwheel 16, make upper slide rest 14 do in-movement along feed screw 5.Anodization 12 and feed flow nozzle 10 are fixed on the upper slide rest 14, along with upper slide rest 14 moves together.A plating governor lever 13 is installed on the upper slide rest 14, can adjust the position of anodization 12 by a plating governor lever 13, and in addition fastening by a plating set screw 11.Engine cylinder-body 9 is placed horizontally on the lifting table dolly 8, regulates lifting table dolly 8 and can regulate engine cylinder-body 9 planar height location.Constitute liquid-supplying system by feed tank 17, liquid absorbing pump 18, tubing 19 and feed flow nozzle 10, feed tank 17 bottom sets are in frame 1 below, liquid absorbing pump 18 is placed in the feed tank 17, tubing 19 is picked out by liquid absorbing pump 18 output terminals, drainage is to feed flow nozzle 10, to the working position confession brush plating liquid of engine cylinder-body 9.The positive and negative polarities of external brush plating power supply 6 are connected to a plating governor lever 13 and engine cylinder-body 9.
When carrying out automobile engine cylinder-body 9 planes when repairing, the level height that should regulate lifting table dolly 8 contacts engine cylinder-body 9 planes and anodization 12, and maintenance engine cylinder-body 9 planar levels.Rotate feeding handwheel 16, and by a plating governor lever 13, adjust the position of anodization 12, regulate the angle and the height of feed flow nozzle 10 simultaneously, start liquid-supplying system.It is reciprocating along guide rail 7 that the power switch of closed dc speed-regulating motor 3, saddle 15 drive anodizations 12, and simultaneously, the loop of closed brush plating power supply 6 begins engine cylinder-body 9 is repaired.

Claims (5)

1. automobile engine cylinder body plane repair device for semi-automatic electric rush plating, it is characterized in that, comprise: frame (1), tooth bar (2), dc speed-regulating motor (3), gear (4), feed screw (5), electric brush plating power supply (6), guide rail (7), lifting table dolly (8), feed flow nozzle (10), a plating set screw (11), anodization head (12), a plating governor lever (13), upper slide rest (14), saddle (15), feeding handwheel (16), feed tank (17), liquid absorbing pump (18), tubing (19), limit switch (20), dc speed-regulating motor (3) is fixed on saddle (15) and upward and by gear (4) and the tooth bar (2) that is fixed on the frame (1) meshes, guide rail (7) is horizontally disposed on frame (1), the two ends of guide rail (7) are provided with limit switch (20), feed screw (5) links with feeding handwheel (16) and is fixed on the saddle (15), upper slide rest (14) connects with feed screw (5) by inner bolt hole, anodization head (12) and feed flow nozzle (10) are fixed on the upper slide rest (14), a plating governor lever (13) is arranged on the upper slide rest (14), adjust the position of anodization head (12) by a plating governor lever (13), and it is in addition fastening by a plating set screw (11), engine cylinder-body (9) is placed horizontally on the lifting table dolly (8), feed tank (17), liquid absorbing pump (18), tubing (19) and feed flow nozzle (10) constitute liquid-supplying system, working position to engine cylinder-body (9) supplies brush plating liquid, and the positive and negative polarities of external brush plating power supply (6) are connected to a plating governor lever (13) and engine cylinder-body (9).
2. automobile engine cylinder body plane repair device for semi-automatic electric rush plating according to claim 1 is characterized in that, described lifting table dolly (8) is in order to regulate engine cylinder-body (9) planar height location.
3. automobile engine cylinder body plane repair device for semi-automatic electric rush plating according to claim 1 is characterized in that, described feeding handwheel (16), and its rotation makes upper slide rest (14) do in-movement along screw rod (5).
4. automobile engine cylinder body plane repair device for semi-automatic electric rush plating according to claim 1, it is characterized in that, described feed tank (17) bottom set is in frame (1) below, liquid absorbing pump (18) is arranged in the feed tank (17), tubing (19) is picked out by liquid absorbing pump (18) output terminal, and drainage is to feed flow nozzle (10).
5. automobile engine cylinder body plane repair device for semi-automatic electric rush plating according to claim 1 is characterized in that, described limit switch (20) guarantees that saddle (15) is reciprocating at the drive lower edge of dc speed-regulating motor (3) guide rail (7).
CN200710037304A 2007-02-08 2007-02-08 Repair device for semi-automatic electric rush plating of automobile engine cylinder body plane Expired - Fee Related CN101054705B (en)

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Application Number Priority Date Filing Date Title
CN200710037304A CN101054705B (en) 2007-02-08 2007-02-08 Repair device for semi-automatic electric rush plating of automobile engine cylinder body plane

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Application Number Priority Date Filing Date Title
CN200710037304A CN101054705B (en) 2007-02-08 2007-02-08 Repair device for semi-automatic electric rush plating of automobile engine cylinder body plane

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CN101054705B true CN101054705B (en) 2010-05-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108950621A (en) * 2018-08-28 2018-12-07 王志伟 A kind of connection rod of automobile engine automation electro-brush plating prosthetic device

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CN102817054A (en) * 2012-07-20 2012-12-12 樊荣 Electric brush plating machine
CN105525316B (en) * 2016-01-20 2017-12-01 潍柴动力(潍坊)再制造有限公司 Automatic brush coating apparatus
CN107083561B (en) * 2017-05-06 2019-01-01 滁州普立惠技术服务有限公司 A kind of electric brushing coating installation
CN108456913A (en) * 2017-12-12 2018-08-28 安徽维力拓网络科技有限公司 A kind of automobile production electroplanting device
CN109097801B (en) * 2018-08-23 2020-04-21 江苏森蓝智能***有限公司 Semi-automatic copper bar tinning brush plating machine
CN109930192B (en) * 2019-04-04 2020-09-29 新沂市锡沂高新材料产业技术研究院有限公司 Electric brush plating device for repairing metal workpiece
CN111910229B (en) * 2020-08-12 2022-07-12 佛山市顺德区欧松金属制品有限公司 Brush plating device for repairing and processing inner hole of part
CN113293427B (en) * 2021-05-19 2022-12-06 中山家普乐电子科技有限公司 PCB printing copper plating equipment and printing copper plating process

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US4597845A (en) * 1984-09-25 1986-07-01 Robbins & Craig Welding & Mfg. Co. Continuous contact plating apparatus
US4738756A (en) * 1987-07-28 1988-04-19 The Boeing Company Method of brush chrome plating using tank chrome plating solutions
US4852198A (en) * 1987-08-28 1989-08-01 Usx Corporation Edge brush for electroplated strip
CN2072538U (en) * 1989-05-06 1991-03-06 长沙交通学院 Brush plating device
CN2081843U (en) * 1990-11-10 1991-07-31 内蒙古机电设计研究所 Copperplating equipment for screw thread of petroleum drilling pipes
US5116480A (en) * 1990-03-26 1992-05-26 The Carolinch Company Method and apparatus for electrolytic plating
CN2155376Y (en) * 1993-05-26 1994-02-09 东南大学 Electric brush plating machine tool for finishing
US5324406A (en) * 1992-09-10 1994-06-28 Tosoh Smd, Inc. Automatic brush plating machine
CN1488473A (en) * 2003-08-18 2004-04-14 西安交通大学 Special robot of die for rapid manufacture of covering piece for automobile by metal arc-spraying
CN2767461Y (en) * 2004-08-04 2006-03-29 上海工程技术大学 Nano electro-brush plating test apparatus

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Publication number Priority date Publication date Assignee Title
US4597845A (en) * 1984-09-25 1986-07-01 Robbins & Craig Welding & Mfg. Co. Continuous contact plating apparatus
US4738756A (en) * 1987-07-28 1988-04-19 The Boeing Company Method of brush chrome plating using tank chrome plating solutions
US4852198A (en) * 1987-08-28 1989-08-01 Usx Corporation Edge brush for electroplated strip
CN2072538U (en) * 1989-05-06 1991-03-06 长沙交通学院 Brush plating device
US5116480A (en) * 1990-03-26 1992-05-26 The Carolinch Company Method and apparatus for electrolytic plating
CN2081843U (en) * 1990-11-10 1991-07-31 内蒙古机电设计研究所 Copperplating equipment for screw thread of petroleum drilling pipes
US5324406A (en) * 1992-09-10 1994-06-28 Tosoh Smd, Inc. Automatic brush plating machine
CN2155376Y (en) * 1993-05-26 1994-02-09 东南大学 Electric brush plating machine tool for finishing
CN1488473A (en) * 2003-08-18 2004-04-14 西安交通大学 Special robot of die for rapid manufacture of covering piece for automobile by metal arc-spraying
CN2767461Y (en) * 2004-08-04 2006-03-29 上海工程技术大学 Nano electro-brush plating test apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108950621A (en) * 2018-08-28 2018-12-07 王志伟 A kind of connection rod of automobile engine automation electro-brush plating prosthetic device

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Owner name: SHANGHAI BESTTECH MECHANICAL TECHNOLOGY CO., LTD.

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Address after: 201806 Shanghai Department of Jiading District No. 1625 building 3 1 workshop Renlu

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Address before: 200240 Dongchuan Road, Shanghai, No. 800, No.

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Granted publication date: 20100519

Termination date: 20150208

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