CN106925597A - A kind of handling process of antibiotic bacterium dregs - Google Patents

A kind of handling process of antibiotic bacterium dregs Download PDF

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Publication number
CN106925597A
CN106925597A CN201511024862.9A CN201511024862A CN106925597A CN 106925597 A CN106925597 A CN 106925597A CN 201511024862 A CN201511024862 A CN 201511024862A CN 106925597 A CN106925597 A CN 106925597A
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China
Prior art keywords
antibiotic bacterium
bacterium dregs
handling process
antibiotic
degraded
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CN201511024862.9A
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CN106925597B (en
Inventor
武国庆
熊强
许克家
张宏嘉
车夏宁
林海龙
王骏
郝小明
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Gene Port (hongkong) Biological Technology Co Ltd
Cofco Nutrition and Health Research Institute Co Ltd
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Gene Port (hongkong) Biological Technology Co Ltd
Cofco Nutrition and Health Research Institute Co Ltd
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Publication of CN106925597A publication Critical patent/CN106925597A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • B09B3/45Steam treatment, e.g. supercritical water gasification or oxidation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Medicines Containing Material From Animals Or Micro-Organisms (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention relates to the process field of organic waste, a kind of handling process of antibiotic bacterium dregs is disclosed, wherein, the handling process includes:In the presence of alkaline matter, and in confined conditions, at 40-260 DEG C, pending antibiotic bacterium dregs are degraded, catabolite is then carried out into the gentle phase material stream of isolated solid formation mass flow, and gaseous substance stream is post-processed.By above-mentioned technical proposal, Organic nutrient therein can be effectively retained while the residual antibiotic in effectively degraded antibiotic bacterium dregs, for the innoxious use of bacteria residue provides good precondition.Furthermore, technique of the invention can be prevented effectively from the problem that bacteria residue discharges bad smell in processing procedure and after treatment, and the bacteria residue odorless after treatment is environment-friendly.

Description

A kind of handling process of antibiotic bacterium dregs
Technical field
The present invention relates to a kind of handling process of organic waste, in particular it relates to a kind of antibiotic bacterium dregs Handling process.
Background technology
Antibiotic bacterium dregs are the solid waste of generation during Production by Microorganism Fermentation antibiotic.China It is the first big country of antibiotics production, it is current country's antibiotic that the green of antibiotic bacterium dregs is degraded and utilized A major challenge that manufacturing enterprise faces.
Antibiotic bacterium dregs are main by being blended in microbial cells tissue, culture medium, the production technology of residual Solids phase residue in culture medium, such as filter aid are constituted.The composition of the antibiotic bacterium dregs includes:Source Protein, fat in microorganism and culture medium, carbohydrate, chitin, vitamin, mineral matter And the antibiotic of residual etc..Wherein, the moisture of antibiotic bacterium dregs ordinarily be about 70-95 weight %. The ratio of crude protein is in 30-50 weight % or so in solid waste butt, carbohydrate such as cellulose, The other compositions such as chitin, mineral matter account for the 40-70 weight % of solid waste butt, antibiotic Residual concentration is general between 0.05-6 weight ‰.
At present, antibiotic bacterium dregs are according to hazardous waste disposal.Prior art provides the various ways for utilizing Footpath:As CN104263451A provides a kind of bacteria residue green polymerization fuel and preparation method thereof, the method is proposed Antibiotic bacterium dregs and coal slime and dimerization fuel are prepared as fuel and the scheme burned.
And for example CN104086244A provides the side that a kind of antibiotic bacterium dregs biofermentation converts humus Method, the method carries out solid state fermentation using complex microorganism to material, wherein, the material includes antibiosis Plain bacteria residue and stalk;The complex microorganism includes Trichoderma, bacillus subtilis and bacillus licheniformis, And the Trichoderma, the weight ratio between bacillus subtilis and bacillus licheniformis are (3-5):(2-4):(2-4).The method is used by solid fermentation by using bacteria residue as organic fertilizer raw material.
And for example CN103923599A provides a kind of adhesive prepared based on antibiotic bacterium dregs and bean powder And preparation method thereof, the raw material of the adhesive includes antibiotic bacterium dregs, bean powder and additive.The method What is proposed is by the scheme of the materialized application of antibiotic bacterium dregs.
Although the existing treatment technology of antibiotic bacterium dregs include incineration technology, Fertilizer Transformed technology, landfill and Energy technology etc..However, the treatment of antibiotic bacterium dregs still suffers from lot of challenges.Firstly, for bacterium The antibiotic remained in slag, in addition to burning and carbonization is heat-treated, is difficult to effectively in prior art solutions Degraded, can reenter environment, as the hotbed for cultivating drug-resistant microorganisms.Second, antibiotic bacterium dregs Stacking and processing procedure can discharge bad smell, surrounding environment is polluted so that the mistake for the treatment of Journey faces bigger technical difficulty.
The content of the invention
The purpose of the present invention is to overcome defect of the prior art and provide a kind for the treatment of of antibiotic bacterium dregs Technique, the handling process can effectively reduce the residual concentration of various antibiotic so that at this programme The bacteria residue of reason meets the requirement of innoxious use, and can effectively improve the protein content in bacteria residue.
It was found by the inventors of the present invention that using burning and carbonization heat-treating methods, although can remove anti- Raw element residual, but, the Organic nutrient such as thick protein, amino acid and other organic substances can not Retained.And handling process of the invention can effectively remove residual antibiotic, nutrients can be retained again Matter, that is, eliminate residual antibiotic and remain nutriment again and remove peculiar smell, thus should with good Use prospect.
To achieve these goals, the present invention provides a kind of handling process of antibiotic bacterium dregs, wherein, institute Stating handling process includes:In the presence of alkaline matter, and in confined conditions, at 40-260 DEG C, will Pending antibiotic bacterium dregs are degraded, and it is gentle that catabolite then is carried out into isolated solid formation mass flow Phase material stream, and gaseous substance stream is post-processed.
By above-mentioned technical proposal, can be while the residual antibiotic in effectively degraded antibiotic bacterium dregs Organic nutrient therein is effectively retained, for the innoxious use of bacteria residue provides good precondition. Furthermore, technique of the invention can be prevented effectively from bacteria residue release difficult in processing procedure and after treatment The problem of smelling, the bacteria residue odorless after treatment is environment-friendly.
Preferably, after the handling process also includes degraded, it is depressured by the way of steam blasting so that Pressure differential before and after step-down is at least 0.1MPa, more preferably 0.4-1.2MPa.In the process, The cell in bacteria residue can be made fully to crush, rupture, and make wherein each component, such as cellulose and nutrition The abundant separate out of material, such as protein, so as to residual antibiotic is big in being further ensured that antibiotic bacterium dregs Amplitude is degraded, and is effectively retained nutritional ingredient.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Brief description of the drawings
Accompanying drawing is, for providing a further understanding of the present invention, and to constitute the part of specification, with Following specific embodiment is used to explain the present invention together, but is not construed as limiting the invention. In accompanying drawing:
Fig. 1 is a kind of processing technological flow figure of the antibiotic bacterium dregs of specific embodiment of the invention.
Specific embodiment
Specific embodiment of the invention is described in detail below.It should be appreciated that this place is retouched The specific embodiment stated is merely to illustrate and explain the present invention, and is not intended to limit the invention.
According to the present invention, the handling process of the antibiotic bacterium dregs includes:In the presence of alkaline matter, And in confined conditions, at 40-260 DEG C, pending antibiotic bacterium dregs are degraded, then will degraded Product carries out the gentle phase material stream of isolated solid formation mass flow, and gaseous substance stream is post-processed. Under preferable case, degradation temperature is more than or equal to 110 DEG C to being less than 200 DEG C, more preferably 120-190℃。
Solid formation mass flow of the present invention refers to solid-liquid of the antibiotic bacterium dregs by generation after degradation treatment Mixture;Described gas gas-phase objects mass flow refers to gas mixing of the antibiotic bacterium dregs by generation after degradation treatment Thing.
Handling process of the invention using in the presence of a basic, and in confined conditions, 40-260 DEG C, pending antibiotic bacterium dregs are degraded, can effectively be reduced antibiotic concentration, improved Solid phase protein content, removes bacteria residue peculiar smell, so as to reach thermokalite degraded, harmless treatment and effective profit With triple purposes of material.
According to the present invention, as long as effective degraded of the time guarantee antibiotic of the degraded and organic nutrition Effective preservation of material, under preferable case, the time of the degraded is 0.05-180 minutes, enters one Under step preferable case, when antibiotic bacterium dregs are processed using hot acid method, degradation time can be shorten to 3-80 minutes.
According to the present invention, the pressure of the degraded of the airtight condition can be 3KPa-5MPa, preferably 0.2-1.3MPa。
According to one of the invention preferred embodiment, in order to improve degradation efficiency, it is ensured that antibiotic bacterium The abundant degraded and the retention of nutriment of slag, the present invention in the presence of a basic, and in closed bar Under part, at 110-260 DEG C, more preferably greater than or equal to 110 DEG C are extremely less than 200 DEG C, further preferably Degraded 0.1-180 minutes for 120-190 DEG C and under 3KPa-5MPa, preferably 0.2-1.3MPa, After preferably 3-80 minutes, i.e. after degrading under these conditions, catabolite is being carried out into separation Before, it is depressured by the way of steam blasting so that the pressure differential before and after step-down is at least 0.1MPa, excellent Elect 0.4-1.2MPa as.It is depressured by the way of steam blasting, moment is by the pressure state in closed environment Normal pressure or low pressure are down to from high pressure, so that the cell in antibiotic bacterium dregs is fully crushed, ruptured;And make The abundant separate out of wherein each component, such as cellulose and nutriment, such as protein, so that antibiotic Antibiotic in bacteria residue is significantly degraded, and further realizes goal of the invention of the invention.
According to the present invention, in the presence of alkaline matter, and under degradation condition of the present invention, will treat The treatment mode degraded of antibiotic bacterium dregs can be:Before degrading will pending antibiotic bacterium dregs Contacted with alkaline matter (for example, mixed pending antibiotic bacterium dregs with alkaline matter before charging, Or mix pending antibiotic bacterium dregs with alkaline matter in charging), or will in degradation process Pending antibiotic bacterium dregs are contacted with alkaline matter, it is also possible to both before degrading by pending antibiotic Bacteria residue is contacted with alkaline matter, and again by pending antibiotic bacterium dregs and alkaline matter in degradation process Contact.Wherein, described contact is preferably mixing.
According to the present invention, in the presence of alkaline matter, pending antibiotic bacterium dregs are degraded, Under identical degradation time, degradation temperature can be reduced, or under identical degradation temperature, drop can be shortened The solution time, while do not interfere with again, or even degradation efficiency can be improved.The present invention is to the alkaline matter Species and consumption are not particularly limited, and under preferable case, the consumption of alkaline matter causes pending antibiotic The pH value of bacteria residue is 7.5-12.
Further preferably, the alkaline matter can also be able to be weak base for highly basic, or highly basic with The combination of weak base, for example, the highly basic can be NaOH and/or potassium hydroxide;The weak base can be with Selected from one or more in ammoniacal liquor, liquefied ammonia, calcium hydroxide and calcium oxide.Additionally, the basic species Matter can also be the amino acid that alkalescence is presented, such as lysine and/or arginine.Generally, for the ease of behaviour The consideration of work, alkaline matter is generally used in the form of its aqueous solution, the addition of the aqueous solution of alkaline matter Concentration can be 0.001-1M.
According to the present invention, the method that catabolite is carried out the gentle phase material stream of isolated solid formation mass flow Can be carried out using method well known in the art, for example, by decompression, cooling, such as in cyclone separator In, by the discharge of gaseous matter stream, and isolated solid formation mass flow.Meanwhile, the gaseous substance that will be discharged Stream carries out conventional gas post processing well known in the art, to remove pernicious gas therein.Such as using life The desulfurization of thing method, chemiadsorption etc. are removing the pernicious gases such as ammonia therein, hydrogen sulfide;For another example can be with Using using the tail gas absorption for having peculiar smell or harmful components in the porous medias such as water or activated carbon absorption tail gas Equipment, it would however also be possible to employ for the burning facility of incineration tail gas combustible component, when combustible component contains in tail gas The fuel gas such as biogas, natural gas can be mixed when measuring relatively low carries out mixed burning.
According to the present invention, the water content of the pending antibiotic bacterium dregs can be 20-99 weight %, be Can more efficiently treatment bacteria residue, improve treatment effeciency, it is specific as shown in figure 1, place of the invention Science and engineering skill also includes:Before pending antibiotic bacterium dregs are degraded, will at least part of pending antibiotic Bacteria residue carries out separation of solid and liquid, obtains pending antibiotic bacterium after the dehydration that moisture is 45-90 weight % Slag and liquid phase substance stream, and by pending antibiotic bacterium dregs after dehydration individually degraded or with do not take off The pending antibiotic bacterium dregs of water are degraded together.According to a specific embodiment of the invention, it is Guarantee is effectively contacted with alkaline matter, can by pending antibiotic bacterium dregs and alkaline matter after dehydration Directly individually degraded after contact, or can also be by pending antibiotic bacterium dregs and selectivity after dehydration Ground contacted with alkaline matter be not dehydrated pending antibiotic bacterium dregs together with optionally connect with alkaline matter Touch and degraded together.Wherein, " what is optionally contacted with alkaline matter is not dehydrated pending antibiosis Plain bacteria residue " and " optionally being contacted with alkaline matter together " refer to this without dewater treatment Antibiotic bacterium dregs can first be contacted before degraded with enough alkaline matters, directly wait to locate with after dehydration afterwards Managing antibiotic bacterium dregs to be degraded together, or be somebody's turn to do the antibiotic bacterium dregs without dewater treatment to degrade Preceding elder generation contacts with the alkaline matter of part, mix with pending antibiotic bacterium dregs after dehydration afterwards and with part Alkaline matter is contacted and degraded together, furthermore is somebody's turn to do the antibiotic bacterium dregs without dewater treatment and is treated after being dehydrated Treatment antibiotic bacterium dregs be mixed contacted with alkaline matter and together with degraded.
Further preferably, the technique also includes being dehydrated the isolated liquid phase substance stream to moisture containing It is 55-85 weight % to measure, and individually carries out degraded and is preferably returned to together with pending antibiotic bacterium dregs after dehydration Degraded.On the one hand, the dry substance concentration of pending antibiotic bacterium dregs is improved, it is possible to increase equipment Treatment effeciency, is conducive to further reducing the residual concentration of antibiotic, improves solid phase protein content, separately On the one hand, the liquid phase substance stream after separation of solid and liquid is further dehydrated, is such as returned after evaporation, concentration, with Pending antibiotic bacterium dregs are degraded together after dehydration, it is possible to reduce steam consumption, and can be further The a small amount of bacteria residue contained in liquid phase substance stream is carried out into degradation treatment together, treatment effect is improve, and Also it is improved in continuous feed convenience and controllability.
Wherein, the method for the separation of solid and liquid can be used and carried out well known to a person skilled in the art method, It is for instance possible to use the method such as plate-frame filtering.
According to the present invention, in order to further improve degradation effect, the degraded of the pending antibiotic bacterium dregs It is preferred that carrying out under agitation.
According to the present invention, the present invention is preferably in air-liquid two-phase or gas, liquid, solid phase three-phase thermal response mistake Degraded in journey, wherein, there is provided the thermal source of temperature includes steam and/or other heat carriers, mode of heating Can directly be contacted with material and it be conducted heat, or heat carrier is by between container wall for heat carrier Connect and give material heating, or above two mode of heating is combined and carried out.In the preferred case, there is provided temperature Thermal source be steam, the steam can be saturated vapor and/or superheated steam, it is preferable that airtight condition Vapour pressure more than or equal to synthermal lower vapor saturated vapor pressure.
The handling process of antibiotic bacterium dregs of the present invention can be carried out in equipment known in the art, For example, can be in batch (-type) boiling vessel, such as conventional vertical digester, it is also possible in continuous steamer, such as Carried out in conventional transverse tube type continuous steamer or tower continuous steamer.
According to the present invention, the species of the pending antibiotic bacterium dregs is not particularly limited, and can be existing Various antibiotic bacterium dregs in technology, for example, being fermented from the various bacteria residues that can produce following antibiotic The bacteria residue of generation and the bacteria residue material comprising the antibiotic, specifically, the antibiotic bacterium dregs can be with Selected from containing beta-lactam class (such as cynnematin, penicillin), Tetracyclines, (such as tetracycline, soil are mould Element), it is macrolides (such as erythromycin) class, aminoglycoside (such as gentamicin, streptomysin), many The bacteria residue of one or more antibiotic in peptides and lincomycin class etc..
In the present invention, institute's finger pressure is absolute pressure.
The preferred embodiment of the present invention described in detail above, but, the present invention is not limited to above-mentioned reality The detail in mode is applied, in range of the technology design of the invention, can be to technical side of the invention Case carries out various simple variants, and these simple variants belong to protection scope of the present invention.
It is further to note that each particular technique feature described in above-mentioned specific embodiment, In the case of reconcilable, can be combined by any suitable means, in order to avoid unnecessary Repeat, the present invention is no longer separately illustrated to various possible combinations.
Additionally, can also be combined between a variety of implementation methods of the invention, as long as its Without prejudice to thought of the invention, it should equally be considered as content disclosed in this invention.
Below will the present invention will be described in detail by embodiment.
In following examples, the pending antibiotic bacterium dregs are the bacteria residue for producing benzyl penicillin and erythromycin; Wherein, the moisture of penicillin mushroom dregs is 83.2 weight %.Butt weight with penicillin mushroom dregs is as base Standard, crude protein content is 44.1 weight %, and fiber content is 2.1 weight %, and crude fat content is 5.3 Weight %, the residual concentration of benzyl penicillin is 1.94 weight ‰ (1940ppm).Wherein, erythromycin bacterium The moisture of slag is 85.3 weight %.On the basis of the butt weight of erythromycin bacterium slag, crude protein content It is 29.8 weight %, fiber content is 1.4 weight %, and crude fat content is 11.4 weight %, erythromycin Residual concentration be 1.49 weight ‰ (1490ppm).
Penicillin/erythromycin is remained in terms of ppm in catabolite in following embodiments and comparative example, 1ppm Equivalent to 0.0001 weight %.
In following examples, the antibiotic crude protein content is determined by the method for kjeldahl determination and obtained, By high performance liquid chromatography tandem mass spectrum method, (liquid chromatogram is Agilent to the content of antibiotic in bacteria residue 7890B, is equipped with binary gradient pump, vacuum on-line degassing machine, automatic sampler;Mass spectrograph is Agilent Company 6540Q-TOF;Instrument controlling, data acquisition software and DAS are public using Agilent The MassHnuter systems of department) method measures.
Chromatographic condition:HSS-T3 chromatographic columns, 100x2.1mm id., 1.8 μm of particle diameter, column temperature:40℃. Mobile phase:A phases are that, containing the aqueous formic acid of 1 mass ‰, B phases are acetonitrile;Flow velocity 0.4ml/min.Sample introduction Volume is 3 μ l.
Mass Spectrometry Conditions:Electron spray positive ion source (ESI+), voltage 3500V dries 300 DEG C of temperature degree, Taper hole voltage 65V, 350 DEG C of sheath temperature degree dries gas and sheath throughput respectively 8L/min and 11L/min, Atomization gas pressure 35psi, full scan pattern (50-1000amu).
In example 1 below -11 and comparative example 1-3, the operating temperature of batch (-type) vertical digester 40-300 DEG C, operating pressure 3KPa-10MPa;In embodiment 12-17 and comparative example 4, continous way 40-210 DEG C of boiling vessel operating temperature, operating pressure 3KPa-1.9MPa.
In following examples, gas processing device be using using activated carbon porous media absorb tail gas in have The tail gas absorption equipment of peculiar smell or harmful components.
Embodiment 1
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Penicillin mushroom dregs are mixed into the pH value of regulation to penicillin mushroom dregs with ammoniacal liquor for 8.0, and by the antibiosis Plain bacteria residue is placed in batch (-type) vertical digester, is passed through saturated vapor so that full in batch (-type) boiling vessel With vapour pressure be 0.2MPa, airtight condition, at 120 DEG C, under agitation degrade 15 minutes.Adopt Batch (-type) boiling vessel is carried out into quick pressure releasing with steam blasting mode, and (pressure differential before and after pressure release is 0.1MPa), discharge gas by cyclone separator separate and send into carry out in gas processing device after locate Reason, and solid phase catabolite is isolated, measure is obtained, and Penicillin Residues are 1.98ppm in catabolite, Crude protein content is 46.3 weight %.
Embodiment 2
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 1 processes penicillin mushroom dregs, unlike, degradation temperature is 180 DEG C. Use steam blasting mode by batch (-type) boiling vessel carry out quick pressure releasing (pressure differential before and after pressure release for 0.9MPa).Measure is obtained, and Penicillin Residues are in catabolite<0.01ppm, crude protein content is 53.3 Weight %.
Embodiment 3
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 1 processes penicillin mushroom dregs, unlike, degradation temperature is 160 DEG C. Use steam blasting mode by batch (-type) boiling vessel carry out quick pressure releasing (pressure differential before and after pressure release for 0.51MPa).Measure is obtained, and Penicillin Residues are in catabolite<0.01ppm, crude protein content is 50.9 weight %.
Embodiment 4
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 1 processes penicillin mushroom dregs, unlike, degradation temperature is 230 DEG C. Use steam blasting mode by batch (-type) boiling vessel carry out quick pressure releasing (pressure differential before and after pressure release for 2.8MPa).Measure is obtained, and Penicillin Residues are in catabolite<0.01ppm, crude protein content is 45.3 Weight %.
Embodiment 5
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 1 processes penicillin mushroom dregs, unlike, degradation temperature is 199 DEG C, Saturated vapor pressure during degraded in boiling vessel is 1.52MPa, and the pressure differential before and after pressure release is 1.45MPa. Measure is obtained, and Penicillin Residues are in catabolite<0.01ppm, crude protein content is 52.5 weight %.
Embodiment 6
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 1 processes penicillin mushroom dregs, unlike, degradation time is 80 minutes. Measure is obtained, and Penicillin Residues are in catabolite<0.01ppm, crude protein content is 48.8 weight %.
Embodiment 7
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 1 processes penicillin mushroom dregs, unlike, degradation time is 45 minutes. Measure is obtained, and Penicillin Residues are 0.04ppm in catabolite, and crude protein content is 47.3 weight %.
Embodiment 8
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 1 processes penicillin mushroom dregs, unlike, used after the completion of degradation reaction The mode of slow step-down carries out pressure release to normal pressure (moment pressure difference is both less than 0.1MPa).Measure is obtained, drop Penicillin Residues are 2.72ppm in solution product, and crude protein content is 45.1 weight %.
Embodiment 9
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 1 processes penicillin mushroom dregs, unlike, by antibiotic bacterium dregs and ammoniacal liquor Mixing regulation to the pH value of antibiotic bacterium dregs is 7.5.Batch (-type) boiling vessel is entered using steam blasting mode Row quick pressure releasing (pressure differential before and after pressure release is 0.1MPa).Measure is obtained, penicillin in catabolite It is 4.58ppm to remain, and crude protein content is 45.9 weight %.
Embodiment 10
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 1 processes antibiotic bacterium dregs, unlike, handled antibiotic bacterium dregs It is erythromycin bacterium slag.Measure is obtained, and erythromycin residual is 0.98ppm, crude protein content in catabolite It is 32.8 weight %.
Embodiment 11
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 2 processes antibiotic bacterium dregs, unlike, handled antibiotic bacterium dregs It is erythromycin bacterium slag.Measure is obtained, and erythromycin residual is in catabolite<0.01ppm, crude protein content It is 41.3 weight %.
Embodiment 12
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Penicillin mushroom dregs are mixed into the pH value of regulation to penicillin mushroom dregs with ammoniacal liquor for 8.5, by penicillin bacterium Slag is placed in continuous transverse tube boiling vessel, is passed through saturated vapor so that the saturated vapor in continuously stewing device It is 0.2MPa to press, airtight condition, at 120 DEG C, under agitation degrade 15 minutes.Using steam Batch (-type) boiling vessel is carried out quick pressure releasing (pressure differential before and after pressure release is 0.1MPa), row by blasting method Go out gas and separated by cyclone separator and sent into and post-processed in gas processing device, and isolate Solid phase catabolite, measure is obtained, and Penicillin Residues are 1.42ppm, crude protein content in catabolite It is 47.6 weight %.
Embodiment 13
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 12 processes penicillin mushroom dregs, unlike, degradation time is 100 points Clock.Measure is obtained, and Penicillin Residues are in catabolite<0.01ppm, crude protein content is 50.2 weights Amount %.
Embodiment 14
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 12 processes penicillin mushroom dregs, unlike, adopted after the completion of degradation reaction Pressure release to normal pressure is carried out with the mode of slow step-down (moment pressure difference is both less than 0.1MPa).Measure is obtained, Penicillin Residues are 2.79ppm in catabolite, and crude protein content is 45.8 weight %.
Embodiment 15
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 12 processes penicillin mushroom dregs, unlike, mix with penicillin mushroom dregs Alkali used is NaOH, and the consumption of alkali makes pH value be 8.5.Measure is obtained, mould in catabolite Element is remained<0.01ppm, crude protein content is 48.2 weight %.
Embodiment 16
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
By moisture for penicillin mushroom dregs described in 83.2 weight % carry out separation of solid and liquid by plate-frame filtering, Obtain the first solids mass flow and liquids mass flow that water content is 74.2 weight %.Will be described isolated Solids mass flow send into continuously stewing device that (consumption of ammoniacal liquor causes antibiotic bacterium dregs together with ammoniacal liquor PH value be maintained at 8.5), be passed through saturated vapor so that saturated vapor pressure in continuously stewing device dimension Hold in 0.2MPa, in airtight condition, maintenance is dropped at 120 DEG C, under agitation in continuously stewing device Solution 15 minutes.Aforesaid liquid material stream is evaporated, is concentrated, obtain moisture for 71 weight % The second solids mass flow, and this is continuously returned through pervaporation, the second solids mass flow being concentrated to give Degraded together with the first solids mass flow into continuously stewing device.After the completion of degraded, using steam Batch (-type) boiling vessel is carried out quick pressure releasing to normal pressure by blasting method.Discharge gas passes through cyclone separator Post-processed in separation feeding gas processing device, measure is obtained, and Penicillin Residues are in catabolite 2.19ppm, crude protein content is 46.7 weight %.
Embodiment 17
This example demonstrates that the handling process and its result of the antibiotic bacterium dregs that the present invention is provided.
Method according to embodiment 16 processes penicillin mushroom dregs, unlike, by penicillin mushroom dregs and hydrogen Sodium oxide molybdena water mixing regulation to the pH value of penicillin mushroom dregs is 12.Using steam blasting mode by continous way Boiling vessel carries out quick pressure releasing (pressure differential before and after pressure release is 0.1MPa).Measure is obtained, catabolite Middle Penicillin Residues are<0.01ppm, crude protein content is 44.5 weight %.
Comparative example 1
This comparative example is used for the handling process and its result of the antibiotic bacterium dregs for illustrating prior art.
Method according to embodiment 1 processes penicillin mushroom dregs, unlike, it is added without alkali, degradation temperature It is 300 DEG C, pressure release to normal pressure (moment pressure difference is carried out by the way of slow step-down after the completion of degradation reaction Both less than 0.1MPa).Measure is obtained, and Penicillin Residues are in catabolite<0.01ppm, crude protein contains It is 12.4 weight % to measure.
Comparative example 2
This comparative example is used for the handling process and its result of the antibiotic bacterium dregs for illustrating prior art.
Method according to embodiment 1 processes penicillin mushroom dregs, unlike, it is added without alkali, degradation temperature It is 300 DEG C, degradation time is 120 minutes, is carried out by the way of slow step-down after the completion of degradation reaction Pressure release is to normal pressure (moment pressure difference is both less than 0.1MPa).Measure is obtained, Penicillin Residues in catabolite For<0.01ppm, crude protein content is 6.2 weight %.
Comparative example 3
This comparative example is used for the handling process and its result of the antibiotic bacterium dregs for illustrating prior art.
Method according to embodiment 1 processes erythromycin bacterium slag, unlike, degradation temperature is 300 DEG C, Degradation time is 120 minutes, and pressure release to normal pressure is carried out by the way of slow step-down after the completion of degradation reaction (moment pressure difference is both less than 0.1MPa).Measure is obtained, and erythromycin residual is in catabolite<0.01ppm, Crude protein content is 12.6 weight %.
Comparative example 4
This comparative example is used for the handling process and its result of the antibiotic bacterium dregs for illustrating prior art.
Method according to embodiment 12 processes penicillin mushroom dregs, unlike, degradation temperature is 35 DEG C, (moment pressure difference is both less than to normal pressure by the way of slow step-down to carry out pressure release after the completion of degradation reaction 0.1MPa).Measure is obtained, and Penicillin Residues are 1850ppm in catabolite, and crude protein content is 43.6 Weight %.

Claims (13)

1. a kind of handling process of antibiotic bacterium dregs, it is characterised in that the handling process includes: In the presence of alkaline matter, and in confined conditions, at 40-260 DEG C, pending antibiotic bacterium dregs are entered Row degraded, then carries out the gentle phase material stream of isolated solid formation mass flow by catabolite, and by gas phase Material stream is post-processed.
2. the handling process of antibiotic bacterium dregs according to claim 1, wherein, the pressure of degraded It is 3KPa-5MPa, preferably 0.2-1.3MPa, the time of degraded is 0.05-180 minutes, preferably 3-80 minutes.
3. the handling process of antibiotic bacterium dregs according to claim 2, wherein, degradation temperature is More than or equal to 110 DEG C to less than 200 DEG C, more preferably 120-190 DEG C.
4. the handling process of antibiotic bacterium dregs according to claim 3, wherein, place's science and engineering Skill also includes:
After degradation, before catabolite is separated, it is depressured by the way of steam blasting so that Pressure differential before and after step-down is at least 0.1MPa, preferably 0.4-1.2MPa.
5. the handling process of the antibiotic bacterium dregs according to any one in claim 1-3, wherein, In the presence of alkaline matter, and in confined conditions, at 40-260 DEG C, by pending antibiotic bacterium dregs The method degraded includes:Before pending antibiotic bacterium dregs are degraded, by pending antibiosis Plain bacteria residue is contacted and/or in degradation process with alkaline matter, by pending antibiotic bacterium dregs and alkaline matter Contact.
6. the handling process of antibiotic bacterium dregs according to claim 5, wherein, alkaline matter Consumption makes the pH value of pending antibiotic bacterium dregs be 7.5-12.
7. the handling process of antibiotic bacterium dregs according to claim 6, wherein, the basic species Matter is selected from liquefied ammonia, ammoniacal liquor, NaOH, potassium hydroxide, calcium hydroxide, calcium oxide and basic amine group One or more in acid, it is preferable that the basic amino acid is lysine and/or arginine.
8. the handling process of antibiotic bacterium dregs according to claim 5, wherein, place's science and engineering Skill also includes:Before pending antibiotic bacterium dregs are degraded, will at least part of pending antibiotic Bacteria residue carries out separation of solid and liquid, obtains pending antibiotic bacterium after the dehydration that moisture is 45-90 weight % Slag and liquid phase substance stream, and pending antibiotic bacterium dregs after dehydration are contacted and dropped with alkaline matter Solution, or pending antibiotic bacterium dregs after dehydration are treated with not being dehydrated of optionally being contacted with alkaline matter Treatment antibiotic bacterium dregs optionally contact with alkaline matter together and together with degraded.
9. the handling process of antibiotic bacterium dregs according to claim 8, wherein, place's science and engineering Skill also includes that it is 55-85 weight % that the isolated liquid phase substance stream is dehydrated to moisture, and Return is degraded together with pending antibiotic bacterium dregs after dehydration.
10. the handling process of the antibiotic bacterium dregs according to any one in claim 1-4, wherein, The degraded is carried out under agitation.
The handling process of 11. antibiotic bacterium dregs according to claim 1 or 3, wherein, there is provided drop Solve temperature thermal source be saturated vapor and/or superheated steam, and cause airtight condition vapour pressure be more than or Equal to the saturated vapor pressure of synthermal lower vapor.
Place's science and engineering of 12. antibiotic bacterium dregs according to any one in claim 1-4,8 and 9 Skill, wherein, the water content of the pending antibiotic bacterium dregs is 20-99 weight %.
Place's science and engineering of 13. antibiotic bacterium dregs according to any one in claim 1-4,8 and 9 Skill, wherein, antibiotic bacterium dregs are selected from and contain beta-lactam class, Tetracyclines, macrolides, amino One or more bacteria residue in glucosides, polypeptide and lincomycin series antibiotics.
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CN108164292A (en) * 2017-12-25 2018-06-15 伊犁川宁生物技术有限公司 A kind of method that organic fertilizer is prepared using antibiotic bacterium dregs
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