CN106862871A - The preparation method and device of a kind of full aluminium car bottom component - Google Patents
The preparation method and device of a kind of full aluminium car bottom component Download PDFInfo
- Publication number
- CN106862871A CN106862871A CN201710120753.XA CN201710120753A CN106862871A CN 106862871 A CN106862871 A CN 106862871A CN 201710120753 A CN201710120753 A CN 201710120753A CN 106862871 A CN106862871 A CN 106862871A
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- Prior art keywords
- car bottom
- wheel
- aluminium
- aluminium alloy
- vehicle frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004411 aluminium Substances 0.000 title claims abstract description 49
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 49
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 238000003466 welding Methods 0.000 claims abstract description 15
- 238000009408 flooring Methods 0.000 claims abstract description 10
- 229910000838 Al alloy Inorganic materials 0.000 claims description 29
- 235000004443 Ricinus communis Nutrition 0.000 claims description 22
- 238000001125 extrusion Methods 0.000 claims description 21
- 238000005461 lubrication Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 11
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 4
- 239000012467 final product Substances 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 abstract description 14
- 238000000429 assembly Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000037396 body weight Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 239000013500 performance material Substances 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/04—Enclosed load compartments ; Frameworks for movable panels, tarpaulins or side curtains
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Handcart (AREA)
Abstract
The invention discloses the preparation method and device of a kind of full aluminium car bottom component, it is characterized in that, including assembling, welding, flooring and undercarriage, preparation method of the invention uses modularized design, it is easy to manufacture, convenient transportation, assembling is convenient, efficiency of assembling is high, and full aluminium car bottom component is made using circular orbit and moving cart, using moving cart in the manufacturing process of the base assemblies in full aluminium van compartment, base assemblies need not be moved, but after each operation is processed, moving cart is moved into next operation to be processed, the base assemblies operating efficiency in full aluminium van compartment can be greatly improved, reduce labor strength.
Description
Technical field
The present invention relates to automobile bodies technical field, specifically a kind of full aluminium car for being applied to the electronic logistics van in city
The preparation method and device of railway carriage or compartment base assemblies.
Technical background
Environmental pollution, city haze, lack of energy, particularly China's automobile guarantee-quantity is sharply increased in recent years, to ring
The deterioration in border is even more and makes the matter worse, while greatly developing for electric business, logistics, had also been highly desirable to both gently, and the zero-emission of safety
Electronic logistics van undertakes city logisticses conveying.
Traditional city logisticses car, generally van, it is either electric-powered, or fuel oil power, generally be
Steel body：Such as the loading capacity of 3T, steel carriage body weight is general in 700kg or so, while vehicle gross weight typically can also exceed 4.5T,
Licence plate can only go up yellow card, to the people for driving, it is also desirable to hold more than driver's license B photographs.
The development of new-energy automobile, it is proposed that three kinds of technology paths：Electrified, intelligent and lightweight, and key technology：
, also in constantly breakthrough and maturation, it is exactly electrification+battery+light weight to be also considered as key technology for motor, automatically controlled and battery technology
Change.Lightweight simultaneously is also an advantage to conventional fuel oil automobile, can reduce fuel consumption.World's energy-conservation and environment association
Research report is pointed out：Automotive dead weight often reduces 10%, and fuel consumption can reduce 6%-8%, and discharge reduces 5%-6%.For section
The need for energy and environmental protection, the lightweight of automobile has become world development trends.
Current logistics van compartment can all be constructed for the steadiness of holding structure using steel.But use steel
The carriage weight of iron construction is larger, and the fuel of required consumption is also more, and does not meet the ecological requirements of current social.Van
Lightweight maximally effective means in compartment are exactly using light material, reduce cost of transportation, raising conevying efficiency.Aluminum alloy materials pair
It is a kind of cost performance material very high for lightweight logistics van.
All needed to another operation from an operation in the base assemblies production process in existing full aluminium van compartment
Component is moved, is either moved using equipment or artificial mobile, all cause operating efficiency low, labor strength is non-
Chang great, and it is difficult to ensure that the assembling quality of base assemblies.
The content of the invention
The purpose of the present invention is directed to the problem of prior art presence, there is provided a kind of making side of full aluminium car bottom component
Method and device, the preparation method are convenient using modularized design, easy to manufacture, convenient transportation, assembling, and efficiency of assembling is high, and
Full aluminium car bottom component is made using circular orbit and moving cart, using moving cart full aluminium compartment base assemblies
Manufacturing process in, it is not necessary to base assemblies are moved, but after each operation is processed, moving cart are moved to
Next operation is processed, and the base assemblies operating efficiency in full aluminium compartment can be greatly improved, and reduces labor strength.
The technical proposal of the invention is realized in this way：
A kind of preparation method of full aluminium car bottom component, it is characterised in that including assembling, welding, flooring and undercarriage,
Process is as follows：
(1) assemble：Aluminium alloy extrusions is carried out into car bottom framework splicing according to car sizes, aluminium alloy extrusions is closed with aluminium
The place that metal type material intersects carries out construction connection by the way of interspersed, and built-in fitting is put into framework, then whole splicing
Good framework is put into above the support bar of moving cart, and then measurement assembles the diagonal of framework, it is ensured that housing is rectangle；
(2) weld：The ground intersected with aluminium alloy extrusions to aluminium alloy extrusions in car bottom framework using MIG welding manners
Fang Jinhang is welded, and during welding, triangle aluminium alloy reinforcing plate first is put into shape at aluminium alloy extrusions and aluminium alloy extrusions interconnection
Into right angle in, then triangle aluminium alloy reinforcing plate and aluminium alloy extrusions are welded and fixed, after the completion of welding, then gage frame
Diagonal, it is ensured that housing is rectangle；
(3) flooring：Aluminium floor covering layers are installed since car bottom framework side, by aluminium floor and compartment bottom during installation
Portion's framework riveting is fixed, until aluminium floor is paved with car bottom framework；
(4) undercarriage：The full aluminium car bottom component for completing flooring operation is unloaded out from moving cart, full aluminium car is obtained final product
Railway carriage or compartment base assemblies.
The producing device of full aluminium car bottom component of the invention, it is characterised in that：Including circular orbit and moving cart, institute
Moving cart is stated on circular orbit, the moving cart includes vehicle frame, interior rail Universal castor and outer rail Universal castor, institute
The side that interior rail Universal castor is arranged at bottom of frame is stated, the outer rail Universal castor is arranged at the opposite side of bottom of frame, institute
State at the top of vehicle frame four peripheries and be provided with support bar, gag lever post is additionally provided with vehicle frame, four end pin of the vehicle frame are provided with company
Extension bar.
Further preferably, the interior rail Universal castor includes lubrication groove base plate, interior wheel support and inner orbit wheel, the lubrication groove bottom
Plate is connected with bottom of frame, and the interior wheel support is flexibly connected with lubrication groove base plate, and inner orbit wheel passes through lubrication groove installation axle and lubrication groove
Support is connected.
Further preferably, the outer rail Universal castor includes foreign steamer base plate, outer wheel support and outside track wheel, the foreign steamer bottom
Plate is connected with bottom of frame, and the outer wheel support is flexibly connected with foreign steamer base plate, and outside track wheel passes through foreign steamer installation axle and foreign steamer
Support is connected.
Further preferably, the inner orbit wheel is shaped as H type wheels, and the outside track wheel is shaped as T-shaped wheel.
Further preferably, length of the length of the outside track wheel more than inner orbit wheel.
Further preferably, the outer wheel support is provided with limited block.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, the preparation method of the full aluminium car bottom component of the present invention uses modularized design, easy to manufacture, convenient transportation, group
It is convenient to fill, and efficiency of assembling is high；Framework and aluminium floor are strengthened be connected using rivet, overall stress, realize it is firm with steel carriage body etc., etc.
It is strong to replace, it is safer, it is more robust.
2nd, the present invention makes full aluminium car bottom component using circular orbit and moving cart, easy to use, uses shifting
Dynamic dolly is in the manufacturing process of the base assemblies in full aluminium van compartment, it is not necessary to move base assemblies, but will
After each operation is processed, moving cart is moved to next operation and is processed, full aluminium van compartment can be greatly improved
Base assemblies operating efficiency, reduce labor strength.
3rd, the present invention facilitates the positioning of material, the outside track of universal wheel side by setting gag lever post in moving cart
Wheel is set to T-shaped wheel so that moving cart convenient in circular orbit can be turned；Limited block is provided with outer wheel support, is made
Obtaining outer rail Universal castor can keep slip in orbit, prevent outer rail Universal castor from skidding off track.
Brief description of the drawings
Fig. 1 is the main structure diagram of the producing device of full aluminium car bottom component of the invention.
Fig. 2 is the dimensional structure diagram of moving cart 2.
Fig. 3 is the overlooking the structure diagram of moving cart 2.
Fig. 4 is the structural representation of interior rail Universal castor 4.
Fig. 5 is the structural representation of outer rail Universal castor 5.
Component names and sequence number in figure
Circular orbit 1, moving cart 2, vehicle frame 3, interior rail Universal castor 4, outer rail Universal castor 5, support bar 6, gag lever post
7th, connecting rod 8, lubrication groove base plate 9, interior wheel support 10, inner orbit wheel 11, lubrication groove installation axle 12, foreign steamer base plate 13, outer wheel support 14,
Outside track wheel 15, foreign steamer installation axle 16, limited block 17.
Specific embodiment
Further is made to the preparation method and device of full aluminium car bottom component of the invention below in conjunction with drawings and Examples
Explanation.
Embodiment 1
A kind of preparation method of full aluminium car bottom component, including assembling, welding, flooring and undercarriage, process are as follows：
(1) assemble：Aluminium alloy extrusions is carried out into car bottom framework splicing according to car sizes, aluminium alloy extrusions is closed with aluminium
The place that metal type material intersects carries out construction connection by the way of interspersed, and built-in fitting is put into framework, then whole splicing
Good framework is put into above the support bar of moving cart, and then measurement assembles the diagonal of framework, it is ensured that housing is rectangle；
(2) weld：The ground intersected with aluminium alloy extrusions to aluminium alloy extrusions in car bottom framework using MIG welding manners
Fang Jinhang is welded, and during welding, triangle aluminium alloy reinforcing plate first is put into shape at aluminium alloy extrusions and aluminium alloy extrusions interconnection
Into right angle in, then triangle aluminium alloy reinforcing plate and aluminium alloy extrusions are welded and fixed, after the completion of welding, then gage frame
Diagonal, it is ensured that housing is rectangle；
(3) flooring：Aluminium floor covering layers are installed since car bottom framework side, by aluminium floor and compartment bottom during installation
Portion's framework riveting is fixed, until aluminium floor is paved with car bottom framework；
(4) undercarriage：The full aluminium car bottom component for completing flooring operation is unloaded out from moving cart, full aluminium car is obtained final product
Railway carriage or compartment base assemblies.
As Figure 1-3, the producing device of the full aluminium car bottom component of the present invention, including circular orbit 1 and moving cart
2, moving cart 1 is arranged on circular orbit 2, and moving cart 1 includes vehicle frame 3, interior rail Universal castor 4 and outer rail Universal castor 5,
Interior rail Universal castor 4 is arranged at the side of the bottom of vehicle frame 3, and outer rail Universal castor 5 is arranged at the opposite side of the bottom of vehicle frame 3, vehicle frame 3
Four peripheries at top are provided with support bar 6, and gag lever post 7 is additionally provided with vehicle frame 3, and four end pin of vehicle frame 3 are provided with connecting rod 8.
As shown in 4-5 figures, interior rail Universal castor 4 includes lubrication groove base plate 9, interior wheel support 10 and inner orbit wheel 11, lubrication groove bottom
Plate 9 is connected with the bottom of vehicle frame 3, and interior wheel support 10 is flexibly connected with lubrication groove base plate 9, inner orbit wheel 11 by lubrication groove installation axle 12 with
Interior wheel support 10 is connected, and inner orbit wheel 11 is shaped as H type wheels；Outer rail Universal castor 5 includes foreign steamer base plate 13, the and of outer wheel support 14
Outside track wheel 15, foreign steamer base plate 13 is connected with the bottom of vehicle frame 3, and outer wheel support 14 is flexibly connected with foreign steamer base plate 13, outside track wheel
15 are connected by foreign steamer installation axle 16 with outer wheel support 14, and outside track wheel 15 is shaped as T-shaped wheel, and the length of outside track wheel 15 is more than
The length of inner orbit wheel 11, outer wheel support 14 is provided with limited block 17.
During work, first moving cart is put into circular orbit 1, the car bottom framework for having spliced is put into moving cart
Support bar above, the welding sequence of moving cart push-in circular orbit 1 is welded, and pushing next operation after weld enters
Row processing, after processing, finally unloads out by full aluminium car bottom component, completes the making of full aluminium car bottom component.
Certainly, described above is not limitation of the present invention, and the present invention is also not limited to examples detailed above, the art
Those of ordinary skill, in essential scope of the invention, the change made, remodeling, addition or replace, should all belong to the present invention
Protection domain.
Claims (7)
1. a kind of preparation method of full aluminium car bottom component, it is characterised in that including assembling, welding, flooring and undercarriage, mistake
Journey is as follows：
(1) assemble：Aluminium alloy extrusions is carried out into car bottom framework splicing, aluminium alloy extrusions and aluminium alloy type according to car sizes
The place that material intersects carries out construction connection using by the way of interspersed, and built-in fitting is put into framework, then entirely having spliced
Framework is put into above the support bar of moving cart, and then measurement assembles the diagonal of framework, it is ensured that housing is rectangle；
(2) weld：Aluminium alloy extrusions in car bottom framework and the place that aluminium alloy extrusions intersects are entered using MIG welding manners
Row welding, during welding, is first put into what is formed at aluminium alloy extrusions and aluminium alloy extrusions interconnection by triangle aluminium alloy reinforcing plate
In right angle, then triangle aluminium alloy reinforcing plate and aluminium alloy extrusions are welded and fixed, after the completion of welding, then gage frame is diagonal
Line, it is ensured that housing is rectangle；
(3) flooring：Aluminium floor covering layers are installed since car bottom framework side, by aluminium floor and car bottom frame during installation
Frame riveting is fixed, until aluminium floor is paved with car bottom framework；
(4) undercarriage：The full aluminium car bottom component for completing flooring operation is unloaded out from moving cart, full aluminium compartment bottom is obtained final product
Parts.
2. the producing device of full aluminium car bottom component according to claim 1, it is characterised in that：Including circular orbit
(1) and moving cart (2), on circular orbit (2), the moving cart (1) is including vehicle frame for the moving cart (1)
(3), interior rail Universal castor (4) and outer rail Universal castor (5), the interior rail Universal castor (4) are arranged at the one of vehicle frame (3) bottom
Side, the outer rail Universal castor (5) is arranged at the opposite side of vehicle frame (3) bottom, is set on four peripheries at the top of the vehicle frame (3)
There is support bar (6), gag lever post (7) is additionally provided with vehicle frame (3), four end pin of the vehicle frame (3) are provided with connecting rod (8).
3. the producing device of full aluminium car bottom component according to claim 2, it is characterised in that：Universal turn of the interior rail
Wheel (4) includes lubrication groove base plate (9), interior wheel support (10) and inner orbit wheel (11), the lubrication groove base plate (9) and vehicle frame (3) bottom
Connection, the interior wheel support (10) is flexibly connected with lubrication groove base plate (9), inner orbit wheel (11) by lubrication groove installation axle (12) with it is interior
Wheel support (10) is connected.
4. the producing device of full aluminium car bottom component according to claim 2, it is characterised in that：Universal turn of the outer rail
Wheel (5) includes foreign steamer base plate (13), outer wheel support (14) and outside track wheel (15), the foreign steamer base plate (13) and vehicle frame (3) bottom
Portion connects, and the outer wheel support (14) is flexibly connected with foreign steamer base plate (13), and outside track wheel (15) is by foreign steamer installation axle (16)
It is connected with outer wheel support (14).
5. the producing device of the full aluminium car bottom component according to claim 3 or 4, it is characterised in that：The inner orbit
Wheel (11) is shaped as H type wheels, and the outside track wheel (15) is shaped as T-shaped wheel.
6. the producing device of full aluminium car bottom component according to claim 5, it is characterised in that：The outside track wheel
(15) length of the length more than inner orbit wheel (11).
7. the producing device of full aluminium car bottom component according to claim 4, it is characterised in that：The outer wheel support
(14) it is provided with limited block (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710120753.XA CN106862871A (en) | 2017-03-02 | 2017-03-02 | The preparation method and device of a kind of full aluminium car bottom component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710120753.XA CN106862871A (en) | 2017-03-02 | 2017-03-02 | The preparation method and device of a kind of full aluminium car bottom component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106862871A true CN106862871A (en) | 2017-06-20 |
Family
ID=59169406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710120753.XA Pending CN106862871A (en) | 2017-03-02 | 2017-03-02 | The preparation method and device of a kind of full aluminium car bottom component |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106862871A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274235A (en) * | 2018-04-08 | 2018-07-13 | 威海寅虎自动化设备有限公司 | Vertical valve assembling line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274235A (en) * | 2018-04-08 | 2018-07-13 | 威海寅虎自动化设备有限公司 | Vertical valve assembling line |
| CN108274235B (en) * | 2018-04-08 | 2024-04-12 | 威海寅虎自动化设备有限公司 | Vertical valve assembly production line |
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