CN106819935B - Automatic production line for sausage food - Google Patents
Automatic production line for sausage food Download PDFInfo
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- CN106819935B CN106819935B CN201710071731.9A CN201710071731A CN106819935B CN 106819935 B CN106819935 B CN 106819935B CN 201710071731 A CN201710071731 A CN 201710071731A CN 106819935 B CN106819935 B CN 106819935B
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- 235000013580 sausages Nutrition 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 235000013305 food Nutrition 0.000 title claims abstract description 30
- 238000010411 cooking Methods 0.000 claims abstract description 25
- 238000007605 air drying Methods 0.000 claims abstract description 8
- 238000013461 design Methods 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 8
- 238000010025 steaming Methods 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 3
- 238000011002 quantification Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000013139 quantization Methods 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses an automatic sausage food production line which comprises a sausage conveying line, wherein a first lifter is fixedly arranged at one end of the sausage conveying line, a cooking line is fixedly arranged at one end of the first lifter, a second lifter is arranged at one end of the cooking line, a design corner function is added to the second lifter, an air trunk line is fixedly arranged at one end of the second lifter, a third lifter is fixedly arranged at one end of the air drying line, a pre-cooling line is fixedly arranged at one end of the third lifter, and a rod drawing device is fixedly arranged at one end of the pre-cooling line. According to the automatic sausage food production line, the sausage food can be fully automatically steamed, smoked or baked on a highly intelligent machine production line through the large-scale application of industrial robots such as the sausage conveying line, the lifting loading machine, the steaming line, the air trunk line, the precooling line, the rod drawing device and the like, the production efficiency is improved, the production quality is stable, the product quantification is uniform and more accurate, and the probability of human, material, financial and time and human pollution to the food is reduced.
Description
Technical Field
The invention relates to the technical field of cooking production equipment, in particular to an automatic production line for sausage food.
Background
With the development depth and breadth of industrial robots and the improvement of the intelligent level of robots, industrial robots have been applied in a variety of fields. Currently, industrial robots are widely used in the fields of automobile and automobile parts manufacturing industry, machining industry, electronic and electric industry, rubber and plastic industry, food industry, wood and furniture manufacturing industry, and the like. In industrial production, industrial robots such as arc welding robots, spot welding robots, dispensing robots, assembly robots, paint spraying robots, and transfer robots have been widely used, and extend from the conventional automotive manufacturing field to the non-manufacturing field; however, in the food industry, industrial machine production is still in an early stage, the application range is not wide, and most of food factories are produced manually, so that the production efficiency is low, and the secondary pollution of staff is caused.
In the production process of sausage food, stuffing is filled into sausage casing by using sausage filler, and one sausage is made into continuous multi-section raw sausage by twisting or binding. The raw sausage is cooked by water boiling/steaming/baking/smoking/etc. The hanging rod is used for hanging and cooking the filled raw sausage in a common mode, the sausage cannot be mutually extruded by the method, and a more ideal finished product appearance can be obtained. The original production process of the hanging rods is that the hanging rods hung with raw sausage are placed on a three-dimensional movable shelf one by manpower; then the goods shelf fully hung with the hanging rod is manually pushed into a large steaming and baking box body for curing; after the curing time is reached, the shelf is manually pushed out of the steaming and baking box body; the hanging rods are taken down from the shelf one by one manually, and then the hanging rods are pulled away from the sausage manually. The production efficiency is low, and the production quality control is unstable; during large-scale production, a large amount of shelves occupy space, and are easy to squeeze. The filling production efficiency of the international well-known brand full-automatic high-speed sausage filling machine can reach 700-800 sausage sections per minute, and under the speed, the existing technology for cooking the artificial hanging rod has influenced the production efficiency.
Disclosure of Invention
The invention aims to provide an automatic sausage food production line, which solves the problems of the prior art that the application range is not wide, the production efficiency is low and secondary pollution is caused to staff.
In order to achieve the above purpose, the present invention provides the following technical solutions: the sausage conveying line consists of a fixed support and a conveying chain, the fixed supports are fixedly connected through bolts and nuts, the conveying chain is positioned in the fixed support and movably connected with the fixed support through a chain wheel, the hanging rod is arranged in the upper end clamping position of the conveying chain and is conveyed forwards along with the rolling of the chain in the production process, a toothed disc device is further arranged in the middle section of the conveying chain and is arranged on the inner walls of the two sides of the fixed support, a first lifter is fixedly arranged at one end of the sausage conveying line and consists of a frame, a driving motor, a ratchet wheel and a lifting platform provided with double sliding rails, the frame is provided with the guide rail and the double sliding rails, the upper end of the frame is also provided with the chain wheel and is connected with the driving motor through the chain for working, the driving motor is fixedly arranged in the frame, the upper end of the double slide rail is also provided with a fork arm, the gear is vertical to the upper end of the rack and is fixed through a bearing, the balancing weight is positioned at two sides of the rack and is connected with the gear through a steel cable, the ratchet wheel is arranged on a rotating shaft of a lifting chain wheel and is matched with a bottom ratchet, the other end of the first lifter is also fixedly provided with a cooking line, the cooking line is of a three-dimensional layered structure, the outer box consists of stainless steel and a heat insulation layer, the outer surface of the outer box is fixedly provided with a maintenance window, a chain, a low-speed fan, a safety air pressure valve, a temperature control head and an air pipeline are fixedly arranged in the outer box, the air pipeline is respectively provided with an air delivery pipeline and an air exhaust pipeline, one end of the cooking line is fixedly provided with a second lifter, one end of the second lifter is fixedly provided with an air trunk, the air-drying line comprises steel plate frames, motors and a conveying belt, the steel plate frames are fixedly connected through fixing bolts to form a three-layer transparent structure, a fan is fixedly installed on each layer of steel plate frame, the conveying belt is fixedly installed on the steel plate frames of the three-layer transparent structure respectively, the fan is located on two sides of the upper end of the conveying belt and is electrically connected with an external power supply through a circuit line, a third lifter is fixedly installed at one end of the air-drying line, a precooling line is fixedly installed at one end of the third lifter, and a rod drawing device and a rod collecting groove are fixedly installed at the tail end of the precooling line.
As a further scheme of the invention: the conveyer chain is provided with a clamping position which is matched with the toothed disc in tooth phase, and the toothed disc and the chain are rotated, so that the hanging rod can be changed into ordered from unordered arrangement in the operation of the sausage conveying line, and the hanging rod on the conveyer chain is forked by the toothed fork arm to finish lifting and transferring of materials.
As a further scheme of the invention: and a second lifting feeder is further arranged between the stewing line and the air drying line, the second lifter consists of an outer frame, an inner frame, a single sliding rail fork arm and a ratchet wheel, the outer frame is fixedly arranged on the outer wall of the inner frame, the single sliding rail fork arm is connected on a guide rail of the inner frame through a sliding block and driven by a motor, and the ratchet wheel is positioned at the bottom of the inner frame and is fixed through a bolt and a nut. The second lifting feeder is designed into a corner structure, so that the field space can be saved according to local conditions, and the corner forking material at 0-180 degrees in the feeding process can be realized.
As a further scheme of the invention: the third lifter and the first lifter are identical in design and opposite in working sequence.
As a further scheme of the invention: the precooling line is the same as the internal structure of the sausage conveying line, the toothed disc device is arranged at the tail end of the precooling line, and the tail end of the precooling line is fixedly provided with a rod drawing device and a rod collecting groove.
As a further scheme of the invention: sealing sliding doors are arranged on two sides of the cooking line.
Compared with the prior art, the invention has the beneficial effects that:
According to the sausage food automatic production line, sausage food can be produced on a highly intelligent machine production line through the large-scale application of industrial robots such as the sausage conveying line, the lifting lifter, the cooking line, the air trunk line and the sausage output line, the site is saved, and the manpower, material resources, financial resources and time are reduced; and the manual setting can be realized through the control box, so that the scrapping of the product in production is effectively avoided, and the production cost of a large part of the product is greatly reduced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
fig. 2 is a schematic diagram of a cooking line according to the present invention.
In the figure: 1-a sausage conveying line; 2-fixing a bracket; 3-conveying chain; 4-hanging rods; 5-toothed disc device; 6-a first lifter; 7-a frame; 8-driving a motor; 9-a double-slide rail lifting platform; 91-yoke; 10-gear; 101-ratchet teeth; 102-a first elevator ratchet; 11-balancing a balancing weight; 12-a cooking line; 121-sealing a sliding door; 13-an outer box; 16-chain; 17-low speed fan; 18-a safety air pressure valve; 19-a temperature control head; 20-gas pipeline; a No. 21-second lifter; 211-an outer frame; 212-an inner frame; 213-single slide rail yoke; 214-No. two elevator ratchets; 22-wind trunk; 23-a steel plate frame; 24-a conveyor belt; 25-fans; 26-an electric motor; a No. 27-third lifter; 28-precooling line; 29-a rod extraction device; 291-ram apparatus; 292-pinch roller; 30-a rod collecting groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-2, in the embodiment of the invention, an automatic sausage food production line comprises a sausage conveying line 1, wherein the sausage conveying line 1 consists of a fixed support 2 and a conveying chain 3, the fixed supports 2 are fixedly connected through bolts and nuts, clamping positions are arranged on the conveying chain, the conveying chain 3 is positioned in the fixed support 2, the conveying chain 3 is movably connected with the fixed support 2 through a chain wheel, a hanging rod 4 is arranged in the clamping position at the upper end of the conveying chain 3, the chain is conveyed forward in the production process, a toothed disc device 5 is further arranged at the middle end of the conveying chain 3, the toothed disc devices 5 are arranged on the inner walls at two sides of the fixed support 2, the manually placed sausage hanging rods 4 can be converted into order from disorder through the toothed disc devices 5, after being placed in order, the sausage is layered and operated by a first lifter 6 to enter a cooking line 12, one end of the sausage conveying line 1 is fixedly provided with the first lifter 6, the first lifter 6 consists of a frame 7, a driving motor 8, a first lifter ratchet 102 and a double-slide lifting platform 9, the frame 7 is provided with a guide rail and is connected with the double-slide lifting platform 9 through a sliding block, a gear 10 and a balancing weight 11 are also arranged in the frame 7, the driving motor 8 is fixedly arranged in the frame 7 and is connected with an external power supply through a power line, the upper end of the double-slide lifting platform 9 is fixedly provided with a fork arm 91, the fork arm 91 is provided with teeth and is matched with a hanging rod 4 on the conveying chain, the two-way lifting conveying is realized through the double-slide rail lifting platform 9, the gear 10 is perpendicular to the upper end of the frame 7 and is fixed through a bearing, the balancing weight 11 is positioned on two sides of the frame and is connected with the gear through a steel cable, one end of the first lifter 6 is fixedly provided with a cooking line 12, the cooking line 12 is of a three-dimensional layered structure, two sides of the cooking line 12 are also provided with sealing sliding doors 121, the sealing sliding doors 121 are used for closing steam, the steam-saving type multifunctional lifting rack has a heat preservation function, an outer box of the cooking line 12 is composed of stainless steel and a heat preservation layer, a maintenance window is fixedly arranged on the outer surface of the outer box 13, and a chain 16, a low-speed fan 17 are fixedly arranged in the box, The safety air pressure valve 18, the temperature control head 19 and the air pipeline 20 can be used for exhausting and delivering air, the air pipeline 20 can be used for exhausting and opening the door after food is cooked, one end of the cooking line 12 is fixedly provided with a second lifter, the second lifter 21 consists of an outer frame 211, an inner frame 212, a single sliding rail fork arm 213 and a second lifter ratchet wheel 214, the outer frame 211 is fixedly arranged on the outer wall of the inner frame 212, the single sliding rail fork arm 213 is fixedly arranged in the inner frame 212 and driven by a motor, the second lifter ratchet wheel 214 is positioned at the bottom of the inner frame 212 and is fixed by bolts and nuts, the second lifter has a corner function, the material can be rotationally and forked to the air trunk line 22 from 0 to 180 degrees according to local conditions, the field is saved, the ratchet wheel 214 of the second lifter can prevent falling, one end of the second lifter 21 is fixedly provided with the air trunk line 22, the air trunk line 22 consists of a steel plate frame 23, a motor 26 and a conveying belt 24, the steel plate frames 23 are fixedly connected through fixing bolts to form a three-layer transparent structure, a fan 25 is fixedly arranged on each layer of steel plate frame 23, the conveying belt 24 is respectively and fixedly arranged on the steel plate frames 23 of the three-layer transparent structure, the fans 25 are positioned at two sides of the upper end of the conveying belt 24 and are electrically connected with an external power supply through a circuit line, the one end of air trunk 22 still fixed mounting has No. three lift 27, no. three lift 27 is the same with No. one lift 6 design, the work order is opposite, and No. three lift 27's one end still fixed mounting has precooling line 28, precooling line 28 is the same with sausage transfer chain 1 inner structure, toothed disc device is located precooling line end, its end still fixed mounting has pole pulling device 29 and receipts pole groove 30, pole pulling device 29 separates peg 4 from conveyer chain 3 through ejector pin device 291, overhead two rows of relative pinch rollers 292, place the peg in receipts pole groove after the pinch roller rotates.
The precooling line is positioned in the freezing chamber, the temperature of the material is rapidly reduced to about 0 ℃, the food is dehumidified before bagging, ice crystals are prevented from being generated, and the material is prevented from being frozen by water in the bag during bagging.
According to the automatic sausage food production line, the sausage food can be produced on a highly intelligent machine production line by using a large number of industrial robots such as the sausage conveying line 1, the first lifter 6, the cooking line 12, the air drying line 22, the pre-cooling line 28 and the like, so that manpower, material resources, financial resources and time are reduced; through this device, promoted production efficiency greatly, made production quality stable, the product quantization is even, more accurate.
The automatic production line for sausage food effectively solves the problems of low production efficiency of manual operation of a food processing plant and secondary pollution of staff; and the machine equipment is convenient to assemble, the input cost can be recovered in a short time, and the machine equipment can be widely applied to various food factories.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (8)
1. Automatic production line of sausage class food, including sausage transfer chain (1), its characterized in that: the sausage transfer chain (1) comprises a fixed support (2) and a conveying chain (3), the fixed support (2) is fixedly connected with each other through bolts and nuts, the conveying chain (3) is located in the fixed support (2), the conveying chain (3) is movably connected with the fixed support (2) through a chain wheel, a hanging rod (4) is arranged in the upper end clamping position of the conveying chain (3), the hanging rod is conveyed forwards along with the rolling of the chain in the production process, a toothed disc device (5) is further arranged in the middle section of the conveying chain (3), the toothed disc device (5) is mounted on the inner wall of two sides of the fixed support (2), a first lifter (6) is fixedly mounted at one end of the sausage transfer chain (1), the first lifter (6) is composed of a frame (7), a driving motor (8), a first lifter ratchet wheel (102) and a double-slide-rail lifting platform (9) are mounted, a guide rail is mounted on the frame (7) and connected with the double-slide-rail lifting platform (9) through a sliding block, a toothed disc device (5) is further arranged at the upper end of the frame (7) and is electrically connected with the power supply (91) through the driving motor (8), the gear (10) is perpendicular to the upper end of the frame (7) and is fixed through a bearing, the balancing weight (11) is positioned on two sides of the frame (7) and is connected with the gear (10) through a steel cable, the first lifter ratchet (102) is installed on a rotating shaft of a lifting chain wheel and is matched with the bottom ratchet (101), the other end of the first lifter (6) is fixedly provided with a cooking line (12), the cooking line (12) is of a three-dimensional layered structure, an outer box (13) of the cooking line (12) is composed of stainless steel and a heat preservation layer, a maintenance window is fixedly installed on the outer surface of the outer box (13), a chain (16), a low-speed fan (17), a safety air pressure valve (18), a temperature control head (19) and an air pipeline (20) are fixedly installed in the outer box (13), the air pipeline (20) is respectively provided with a pipeline and an air exhaust pipeline, one end of the cooking line (12) is fixedly provided with a second lifter (21), one end of the second lifter (21) is fixedly provided with an air trunk (22), the air drying line (22) is fixedly provided with a motor (23), the motor (22) and the frame (23) are fixedly provided with a steel plate (23) and the steel plate (23) is fixedly connected with the steel plate (23) through a three-layer through a bolt-through layer (25), the conveyer belt (24) is respectively fixed mounting on steel sheet frame (23) of three-layer penetrating structure, fan (25) are located the upper end both sides of conveyer belt (24) to through circuit line and external power source electric connection, the one end of air-drying line (22) is fixed mounting still has No. three lift (27), and the one end of No. three lift (27) is fixed mounting still has precooling line (28), and precooling line (28) end is fixed mounting still has pole device (29) and receipts pole groove (30).
2. An automated sausage food product line according to claim 1, wherein: the conveyor chain (3) is matched with the toothed disc device (5) at intervals and matched with the toothed fork arm (91).
3. An automated sausage food product line according to claim 1, wherein: still be equipped with No. two lifters (21) between cooking line (12) and the air-drying line (22), no. two lifters (21) are by outer frame (211), interior frame (212), single slide rail yoke (213) and No. two lifter ratchet (214) are constituteed, and outer frame (211) fixed mounting is on the outer wall of frame (212) including, and single slide rail yoke (213) are connected on the guide rail of frame (212) including through the slider to through motor drive, no. two lifter ratchet (214) are installed in the pivot that promotes the sprocket.
4. An automated sausage food product line according to claim 1, wherein: the first lifter (6), the second lifter (21) and the third lifter (27) are all provided with ratchet wheels, and the ratchet wheels are positioned at the bottom of the frame and are matched with the bottom ratchet teeth.
5. An automated sausage food product line according to claim 1, wherein: the third lifter (27) is identical to the first lifter (6) in design and is opposite in working sequence.
6. An automated sausage food product line according to claim 1, wherein: the precooling line (28) has the same structure as the sausage conveying line (1), and the toothed disc device is positioned at the tail end of the precooling line and is matched with the rod drawing device (29).
7. An automated sausage food product line according to claim 1, wherein: sealing sliding doors (121) are further arranged on two sides of the cooking line (12).
8. An automated sausage food product line according to claim 1, wherein: one side of the rod drawing device (29) is provided with a push rod device (291), and the other side is provided with two rows of opposite pressing wheels (292).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710071731.9A CN106819935B (en) | 2017-02-09 | 2017-02-09 | Automatic production line for sausage food |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710071731.9A CN106819935B (en) | 2017-02-09 | 2017-02-09 | Automatic production line for sausage food |
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| Publication Number | Publication Date |
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| CN106819935A CN106819935A (en) | 2017-06-13 |
| CN106819935B true CN106819935B (en) | 2024-06-04 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109122792B (en) * | 2018-09-29 | 2023-06-20 | 佛山市奥楷机械科技有限公司 | Sausage product production line |
| CN109466599A (en) * | 2018-11-01 | 2019-03-15 | 重庆方正高密电子有限公司 | Tote cart, elevator, automatic assembly line and haul method |
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