CN106811988A - Frequency selection stereo fabric based on cut velvet and looped pile periodic structure - Google Patents
Frequency selection stereo fabric based on cut velvet and looped pile periodic structure Download PDFInfo
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- CN106811988A CN106811988A CN201510856871.8A CN201510856871A CN106811988A CN 106811988 A CN106811988 A CN 106811988A CN 201510856871 A CN201510856871 A CN 201510856871A CN 106811988 A CN106811988 A CN 106811988A
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- cut velvet
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Abstract
D periodic structure frequency being prepared the invention discloses a kind of fiber with metallic character or yarn, with looped pile, cut velvet or looped pile cut velvet separately selects textile, has the advantages that frequency selection transparency, lightweight, easily low cost, shaping, flexible design.The preparation method of such textile is divided into following steps:The relevant parameter of D periodic structure textile is rationally designed according to device therefor, including its height of naps, cashmere density, yarn linear density etc.;Select the medium base fabric on electromagnetic wave without influence and the metallic fiber yarn or metalized fibers yarn with electromagnetic performance;It is the gear of above-mentioned parameter by its parameter setting using tufted carpet weaving machine or terry cloth loom etc., weaves D periodic structure frequency selection textile.The inventive method low manufacture cost, process is simple can make the design of D periodic structure more convenient, quick.
Description
Technical field
The invention belongs to textile field, it is related to a kind of frequency selection stereo fabric based on cut velvet and looped pile periodic structure.
Background technology
Periodic structure is formed according to the distance arrays of setting by specific cell configuration, and it is to different frequency electromagnetic wave
Albedo is absorbed different, so the feature with frequency selectivity transmission or reflection, can be regarded as a kind of space filter
Ripple device.Periodic structure is divided into plan periodic structure and D periodic structure, plan periodic structure in each electromagnetic band and
The numerous areas such as communication, antenna, radar have important application, and D periodic structure is mainly used in radome and inhales ripple material
Material.
Periodic structure based on textile.It is in tradition research to be limited to planar structure and simple metal material more, it is mostly derived from flat
Face periodic structure easily prepared, calculate simple, can be with MULTILAYER COMPOSITE and loading etc..Additionally, metallized textiles and tool
There is the process technology of the textile of metallic character increasingly mature, people is begun to focus on plan frequency selection textile
Exploitation, and certain progress has been obtained, such as Chinese patent application CN200910054882.9 utilizes the side of chemical silvering
Method forms one layer of silver on dacron surface, so as to assign fabric capability of electromagnetic shielding;Chinese patent application
CN200910048743.5 forms one layer of copper using the method for electroless copper on dacron surface, so as to assign fabric electricity
Magnetic shield performance;Chinese patent 200810204134.X is made fabric realization electricity using permalloy with yarns interwoven is taken
Magnetic screen;United States Patent (USP) US19970943957 the chemical-fibres filaments such as nylon are carried out it is silver-plated be made electrically conductive filament yarn, then
The anti-radiation knitted thing of high connductivity is made into using knitted structure;Chinese patent CN1130223 provide a kind of electric heating, shielding,
Anti-static multifunctional conductive fabric and preparation method thereof, conductive fabric low cost, light weight, the softness being made is washable,
Environmental stability and re-workability well can be used as conductive material, electromagnetic wave, micro-wave screening material and plane heating materials;It is beautiful
State patent US2014022139-A1 discloses a kind of electronic band gap characteristic frequency choosing for being configured with flexible electromagnetism textile
Select surface, to suppress edge and curved diffraction effect, the frequency-selective surfaces fabric have resistance designability, lightweight,
Flexibly the advantages of.As can be seen here, metallized textiles will be turned into advantages such as high flexibility, lightweight, facility, low costs
The good substitute of metal.
In the middle of periodic structure practical application, it is related to limited periodic structure or stereochemical structure, such as radome more, it is wearable
Formula electromagnetism clothes etc..Its border or multidimensional influence factor are more complicated, but at present to D periodic structure, especially base
In stereo fabric periodic structure also without systematic research and complete theory.From unlike plan periodic structure:
Plan periodic structure mainly realizes the absorption to electromagnetic wave using the effect of construction unit substrate absorbing material, and the cycle ties
Structure unit provides frequency selection index system to the electromagnetic wave for passing through.D periodic structure is mainly by architectural feature to electromagnetism
Ripple produces absorption, can avoid depending on unduly in planar structure the defect of absorbing material.Due to the multidimensional of hyperspace
Factor, D periodic structure can also obtain more spaces and flexibility in design.
The content of the invention
Stereo fabric is selected it is an object of the invention to provide a kind of frequency based on cut velvet and looped pile periodic structure.
The stereo fabric that the present invention is provided, cut velvet and/or looped pile by flat fabric and on the flat fabric are constituted;
Wherein, the cut velvet and looped pile are constituted by electromagnetism textile
And the arrangement mode of the cut velvet and looped pile is periodic arrangement;
And the cut velvet and looped pile simultaneously in the presence of, the cut velvet and looped pile are spaced;
Combined by yarn between the flat fabric and the cut velvet and looped pile.
In above-mentioned stereo fabric, the electromagnetism textile is selected from least in conductive fiber and function solenoid fiber yarn
Kind;
Wherein, the conductive fiber is chosen in particular from metalized fibers, metallic fiber, Organic Electricity magnetic function fibre, carbon fibre
At least one in peacekeeping intrinsic conducting polymers fiber;
The metalized fibers are the fiber of surface metallization, are chosen in particular from silver plated fiber, Cu coated fibre and nickel plating fine
At least one in dimension;
The metallic fiber is chosen in particular from least one in aluminum fiber, iron fiber, copper fiber and permalloy fiber;
The Organic Electricity magnetic function fibre is the fiber that conductive powder body and/or magnetic powder are added in spinning process, tool
Body is selected from least one in organic carbon black conductive fiber and organic ferrite polypropylene fiber;
The intrinsic conducting polymers fiber be selected from polyaniline, polypyrrole and polythiophene conductive macromolecular fibre at least
It is a kind of;
The function solenoid fiber yarn is to be obtained by spinning by the fiber with function solenoid and common textile material
Pure Yarn, mixed yarn, covering yarn and the simultaneously at least one in twist yarn;Be chosen in particular from silver plated fiber filament yarn, cotton/
At least one in stainless steel mixed yarn, electrically conductive organic fibre/terylene and twist yarn and terylene/stainless steel covering yarn, then specifically
It can be silver plated fiber yarn;
Constitute the flat fabric textile fabric be selected from cotton, hair, fiber crops, silk, terylene, polyamide fibre, acrylic fibers, polypropylene fibre and
At least one in polyvinyl.
In the cut velvet and looped pile, the height of fine hair and looped pile is 0.1mm-100mm, specially 3mm;
In the D periodic structure, the spacing of arrangement units is 0.01mm-20mm, specially 2mm or 6mm;
The size of the flat fabric can cut according to actual needs, such as can be 30cm × 30cm, and thickness is
0.01mm-50mm, specially 1mm.
The mode that the yarn is combined is that the yarn in the electromagnetism textile forms U-shaped knot through the flat fabric
Structure;
The U-shaped structure is in the bottom of the flat fabric into connection or not connected state.
The D periodic structure is cut velvet, the loop construction with yarn as unit, or between cut velvet, loop construction
Every the periodic structure of arrangement.This D periodic structure constitutes frequency selecting structures.
The method for preparing stereo fabric that the invention described above is provided, comprises the following steps:
Using tufted carpet cut pile jacquard weaving method, aforementioned electromagnetic textile is woven according to setting pattern periodicity
The cut velvet and/or looped pile are formed on the flat fabric, the stereo fabric is obtained after reinforcing shaping.
In the weaving step of the above method, the needle gage of tufted carpet machine is 0.01mm-20mm, and stitch length is
The height of 0.01mm-20mm, fine hair and looped pile is 0.1mm-100mm.In practical operation, can be according to target
The band logical of frequency or band resistance require, using 3 D electromagnetic simulation software board design suitable element spacing, cell height,
Material property etc., determines the figure and dimensional parameters of stereo fabric.
The reinforcing forming step can be carried out according to various conventional methods, and the method reinforced such as by gluing is realized.
In addition, application of the stereo fabric in filtering device is prepared that provides of the invention described above and containing the stereo fabric
Filtering device, falls within protection scope of the present invention.Wherein, the filtering device is space filtering device, the sky
Between filtering device be specially radome, reflector antenna or microwave weapon.
The invention provides a kind of frequency selection stereo fabric based on cut velvet and looped pile periodic structure and preparation method thereof,
Dimension and the free degree that existing frequency selects textile designs are increased, is overcome during existing periodic structure is designed to material
Dependence.
The technical effects of the invention are that:
1st, the space filtering device based on cut velvet and knop cloth can easily be prepared;
2nd, high flexibility, deflection, cost degradation and the lighting of space filtering device are capable of achieving, are can be applied to
The products such as advanced capabilities radar cover, multiplexing reflector antenna;
3rd, researching and analysing using above-mentioned process technology and different parameters, can systematically obtain cut velvet and knop cloth
The influence factor of periodic structure Frequency Response, has certain guidance meaning to the research of follow-up stereo fabric periodic structure.
And the period frequency that can obtain meeting actual demand by simple optimizing design selects product.
Brief description of the drawings
Fig. 1 is the knop cloth structure chart of one of stereo fabric periodic structure of the invention;
Fig. 2 is the material with upright pile sample drawing of one of stereo fabric periodic structure of the invention;
Fig. 3 is the material with upright pile pictorial diagram of one of stereo fabric periodic structure of the invention;
Fig. 4 is the transmission performance curve of material with upright pile periodic structure material in the embodiment of the present invention 1;
Fig. 5 is the transmission performance curve of material with upright pile periodic structure material in the embodiment of the present invention 2.
Fig. 6 is the transmission performance curve of material with upright pile periodic structure material in the embodiment of the present invention 3;
Fig. 7 is the transmission performance curve of material with upright pile periodic structure material in the embodiment of the present invention 4.
Specific embodiment
With reference to specific embodiment, the present invention is further elaborated, but the present invention is not limited to following examples.Institute
State method and be conventional method unless otherwise instructed.The raw material can be obtained from open commercial sources unless otherwise instructed
.
Following embodiment gained stereo fabrics carry out the detection of reflecting properties under the following conditions:
Tested using arch method test system.The use of working frequency range is 1-18GHz electromagnetic horns as launching and connect
Receive antenna.Adjustment transmitting antenna loudspeaker center, reception antenna loudspeaker center, sample stage center vertical height it is consistent,
The horizontal range of transmitting antenna and reception antenna to sample stage is all 190cm, and the angle between transmitting and reception antenna is
30 °, detection fabric size 300mm*300mm.
Embodiment 1
Stereo fabric as shown in Figure 1, is the flat fabric and the cut velvet group on flat fabric of 1mm by thickness
Into;
Wherein, cut velvet part is made up of plating silver yarn, and the arrangement mode of cut velvet is periodic arrangement;
The material for constituting flat fabric is normal polypropylene tufted carpet base fabric;
Constitute cut velvet material is plating silver yarn, is made up of the silver plated fiber of 9 75D/24f, fine hair spacing 6mm,
Suede 3mm high;
Combined by yarn between the flat fabric and cut velvet, the mode that the yarn is combined is knitted for plating silver yarn through plane
Thing forms U-shaped structure;
U-shaped structure is in the bottom of flat fabric into connected state.
The stereo fabric can prepare prepared in accordance with the following steps:
(1) design structure shape and size:Using 3 D electromagnetic simulation software board design required product pattern and
Parameter, parameter setting is carried out in the computerized control system of tufting machine, including set its tufted carpet machine needle gage 6mm,
Stitch length 6mm and suede high parameter 3mm etc..
(2) base material is selected:Use normal polypropylene material tufted carpet base fabric.
(3) material with upright pile periodic structure material is prepared:According to designed parameter in step (1), using tufted carpet
Cut pile jacquard weaving technology, the plating silver yarn that will be made up of the silver plated fiber of 9 75D/24f with certain rule periodically
Configuration is woven in the polypropylene fibre material tufted carpet base fabric in step (2), material with upright pile needed for being formed.
(4) it is molded:Cut velvet periodic structure obtained in step (3) is carried out into gluing and reinforces Final finishing, stablized
Stereo fabric.
The transmission performance curve of embodiment gained stereo fabric is as shown in Figure 4;As seen from the figure, the structure has good
Frequency selective characteristic, good resonance characteristic is presented at 11GHz frequencies.
Embodiment 2
Stereo fabric as shown in Fig. 2-Fig. 3, is the flat fabric of 1mm and standing on flat fabric by thickness
Suede is constituted;
Wherein, cut velvet part is made up of plating silver yarn, and the arrangement mode of cut velvet is periodic arrangement;
The material for constituting flat fabric is common tufted carpet base fabric;
Constitute cut velvet material is plating silver yarn, and sandwich layer is nylon fiber, and outer layer is silver fiber, fine hair spacing 6mm,
Suede 6mm high;
Combined by yarn between the flat fabric and cut velvet, the mode that the yarn is combined is knitted for plating silver yarn through plane
Thing forms U-shaped structure;
U-shaped structure is in the bottom of flat fabric into connected state.
The preparation method of the stereo fabric is similar to Example 1, only makees accommodation to corresponding technological parameter.
The transmission performance curve of embodiment gained stereo fabric is as shown in Figure 5;As seen from the figure, the structure has good
Frequency selective characteristic, is presented good resonance characteristic at 8GHz frequencies.
Embodiment 3
Stereo fabric as shown in Fig. 2-Fig. 3, is the flat fabric of 1mm and standing on flat fabric by thickness
Suede is constituted;
Wherein, cut velvet part is made up of plating silver yarn, and the arrangement mode of cut velvet is periodic arrangement;
The material for constituting flat fabric is common tufted carpet base fabric;
Constitute cut velvet material is silver plated fiber yarn, and sandwich layer is nylon fiber, and outer layer is silver fiber, fine hair spacing 2mm,
Suede 3mm high;
Combined by yarn between the flat fabric and cut velvet, the mode that the yarn is combined is knitted for plating silver yarn through plane
Thing forms U-shaped structure;
U-shaped structure is in the bottom of flat fabric into connected state.
The preparation method of the stereo fabric is similar to Example 1, only makees accommodation to corresponding technological parameter.
The transmission performance curve of embodiment gained stereo fabric is as shown in Figure 6;As seen from the figure, the structure has good
Frequency selective characteristic, good resonance characteristic is presented at 15GHz frequencies.
Embodiment 4
Stereo fabric as shown in Fig. 2-Fig. 3, is the flat fabric of 1mm and standing on flat fabric by thickness
Suede is constituted;
Wherein, cut velvet part is made up of plating silver yarn, and the arrangement mode of cut velvet is periodic arrangement;
The material for constituting flat fabric is common tufted carpet base fabric;
It is cotton/stainless steel mixed yarn to constitute cut velvet material, and sandwich layer is nylon fiber, and outer layer is silver fiber, fine hair spacing
2mm, suede 3mm high;
Combined by yarn between the flat fabric and cut velvet, the mode that the yarn is combined is passed through for cotton/stainless steel mixed yarn
Flat fabric forms U-shaped structure;
U-shaped structure is in the bottom of flat fabric into connected state.
The preparation method of the stereo fabric is similar to Example 1, only makees accommodation to corresponding technological parameter.
The transmission performance curve of embodiment gained stereo fabric is as shown in Figure 7;As seen from the figure, the structure has good
Frequency selective characteristic, good resonance characteristic is presented at 11.5GHz frequencies.
The present invention prepares the periodic structure based on stereo fabric using textile forming technology and tufted carpet weaving technology
Material, can obtain the spatial filter of flexible light weight, military in radome, multiplexing reflector antenna, specific band microwave
The fields such as device have wide engineering practical value.
Claims (9)
1. a kind of stereo fabric, cut velvet and/or looped pile by flat fabric and on the flat fabric are constituted;
Wherein, the cut velvet and looped pile are constituted by electromagnetism textile;
The arrangement mode of the cut velvet and looped pile is periodic arrangement;And the cut velvet and looped pile simultaneously in the presence of, it is described
Cut velvet and looped pile are spaced;
Combined by yarn between the flat fabric and the cut velvet and looped pile.
2. fabric according to claim 1, it is characterised in that:The electromagnetism textile be selected from conductive fiber and
At least one in function solenoid fiber yarn;
Wherein, the conductive fiber is chosen in particular from metalized fibers, metallic fiber, Organic Electricity magnetic function fibre, carbon fibre
At least one in peacekeeping intrinsic conducting polymers fiber;
The metalized fibers are the fiber of surface metallization, are chosen in particular from silver plated fiber, Cu coated fibre and nickel plating fine
At least one in dimension;
The metallic fiber is chosen in particular from least one in aluminum fiber, iron fiber, copper fiber and permalloy fiber;
The Organic Electricity magnetic function fibre is the fiber that conductive powder body and/or magnetic powder are added in spinning process, tool
Body is selected from least one in organic carbon black conductive fiber and organic ferrite polypropylene fiber;
The intrinsic conducting polymers fiber be selected from polyaniline, polypyrrole and polythiophene conductive macromolecular fibre at least
It is a kind of;
The function solenoid fiber yarn is specially by the fiber with function solenoid and common textile material by spinning
The Pure Yarn of acquisition, mixed yarn, covering yarn and the simultaneously at least one in twist yarn, more specifically silver plated fiber yarn;
Constitute the flat fabric textile fabric be selected from cotton, hair, fiber crops, silk, terylene, polyamide fibre, acrylic fibers, polypropylene fibre and
At least one in polyvinyl.
3. fabric according to claim 1 and 2, it is characterised in that:In the cut velvet and looped pile, fine hair and
The height of looped pile is 0.1mm-100mm;
In the D periodic structure, the spacing of arrangement units is 0.01mm-20mm;
The thickness of the flat fabric is 0.01mm-50mm.
4. according to any described fabric in claim 1-3, it is characterised in that:The mode that the yarn is combined is institute
The yarn stated in electromagnetism textile forms U-shaped structure through the flat fabric;
The U-shaped structure is in the bottom of the flat fabric into connection or not connected state.
5. according to any described fabric in claim 1-4, it is characterised in that:The D periodic structure is frequency
Selection structure.
6. a kind of method for preparing any stereo fabric in claim 1-5, comprises the following steps:
Using tufted carpet cut pile jacquard weaving method, by any electromagnetism textile in claim 1-5 according to setting
Determine pattern periodicity and be woven in form the cut velvet and/or looped pile on the flat fabric, obtain described vertical after reinforcing shaping
Body fabric.
7. method according to claim 6, it is characterised in that:In the weaving step, tufted carpet machine
Needle gage is 0.01mm-20mm, and stitch length is 0.01mm-20mm, and the height of fine hair and looped pile is
0.1mm-100mm。
8. application of any stereo fabrics of claim 1-5 in filtering device is prepared;Or,
Filtering device containing any stereo fabrics of claim 1-6.
9. application according to claim 7 or filtering device, it is characterised in that:The filtering device is space
Filtering device, specially radome, reflector antenna or microwave weapon.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109393583A (en) * | 2018-12-29 | 2019-03-01 | 无锡红豆纺织服装有限公司 | A kind of color spinning is warming to thicken red bean fleece underwear |
CN112864630A (en) * | 2021-01-13 | 2021-05-28 | 军事科学院***工程研究院军需工程技术研究所 | Extensible tunable frequency selection fabric and preparation method thereof |
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CN102154768A (en) * | 2011-03-31 | 2011-08-17 | 渤扬复合面料科技(昆山)有限公司 | Dope-dyed polyester knitted looped fabric |
CN202157169U (en) * | 2011-06-30 | 2012-03-07 | 江苏金辰针纺织有限公司 | Antistatic mesh silver velvet cloth |
CN102625647A (en) * | 2012-03-26 | 2012-08-01 | 扬州市职业大学 | Carbon filament bundle looped pile and extension arranged compound wave-absorbing shielding sheet, as well as processing technology and usage thereof |
CN104264502A (en) * | 2014-09-17 | 2015-01-07 | 中国人民解放军总后勤部军需装备研究所 | Electromagnetic wave frequency selective pass-through textile and preparation method thereof |
CN204702902U (en) * | 2015-05-26 | 2015-10-14 | 天津工业大学 | A kind of cut velvet |
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2015
- 2015-11-30 CN CN201510856871.8A patent/CN106811988A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102154768A (en) * | 2011-03-31 | 2011-08-17 | 渤扬复合面料科技(昆山)有限公司 | Dope-dyed polyester knitted looped fabric |
CN202157169U (en) * | 2011-06-30 | 2012-03-07 | 江苏金辰针纺织有限公司 | Antistatic mesh silver velvet cloth |
CN102625647A (en) * | 2012-03-26 | 2012-08-01 | 扬州市职业大学 | Carbon filament bundle looped pile and extension arranged compound wave-absorbing shielding sheet, as well as processing technology and usage thereof |
CN104264502A (en) * | 2014-09-17 | 2015-01-07 | 中国人民解放军总后勤部军需装备研究所 | Electromagnetic wave frequency selective pass-through textile and preparation method thereof |
CN204702902U (en) * | 2015-05-26 | 2015-10-14 | 天津工业大学 | A kind of cut velvet |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109393583A (en) * | 2018-12-29 | 2019-03-01 | 无锡红豆纺织服装有限公司 | A kind of color spinning is warming to thicken red bean fleece underwear |
CN112864630A (en) * | 2021-01-13 | 2021-05-28 | 军事科学院***工程研究院军需工程技术研究所 | Extensible tunable frequency selection fabric and preparation method thereof |
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Application publication date: 20170609 |