CN106747400A - 一种高性能生物陶瓷材料 - Google Patents

一种高性能生物陶瓷材料 Download PDF

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CN106747400A
CN106747400A CN201611029218.5A CN201611029218A CN106747400A CN 106747400 A CN106747400 A CN 106747400A CN 201611029218 A CN201611029218 A CN 201611029218A CN 106747400 A CN106747400 A CN 106747400A
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俞潮军
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Shaoxing Xinhui Biotechnology Co ltd
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Abstract

本发明公开了一种高性能生物陶瓷材料,其配方如下:磷酸铵30‑50份、氯化钙25‑35份、纳米碳酸钙8‑14份、氮化硅4‑10份、水玻璃10‑16份、氯化铝10‑15份、钛酸正丁酯11‑15份、分散剂3‑4份、去离子水20‑40份,并提供了制备方法。本发明的陶瓷生物相容性较好,生物活性较高,具有一定的抗炎杀菌性能,同时,具备良好的机械性能,可作为骨骼修复替代生物材料。

Description

一种高性能生物陶瓷材料
技术领域
本发明属于骨骼修复技术领域,具体涉及一种高性能生物陶瓷材料。
背景技术
随着材料科技的发展,生物材料因其对机体组织进行修复、替代与再生的特殊性能,已经成为当今生物医学领域重要的研究方向之一。生物硬组织代用材料最早是使用体骨、动物骨,后来发展到采用不锈钢和塑料,由于不锈钢存在溶析、腐蚀和疲劳问题,塑料存在稳定性差和强度低的问题。因此造成生物材料发展的瓶颈,生物陶瓷的出现,改善了现有替代材料的不足,因其诸多优势,因此,生物陶瓷具有了广阔的发展前景。
磷酸钙陶瓷(CPC)是生物活性陶瓷材料中的重要种类,目前研究和应用最多的是羟基磷灰石(HA)和磷酸三钙(TCP)。磷酸钙陶瓷含有CaO和P2O5两种成份,是构成人体硬组织的重要无机物质,植入人体后,其表面同人体组织可通过键的结合,达到完全亲和。HA生物活性陶瓷是典型生物活性陶瓷,植入体内后能与组织在界面上形成化学键性结合,具有较高的力学性能,在人体生理环境中可溶解性较低。
发明内容
本发明的目的是提供一种高性能生物陶瓷材料,本发明的陶瓷生物相容性较好,生物活性较高,具有一定的抗炎杀菌性能,同时,具备良好的机械性能,可作为骨骼修复替代生物材料。
一种高性能生物陶瓷材料,其配方如下:
磷酸铵30-50份、氯化钙25-35份、纳米碳酸钙8-14份、氮化硅4-10份、水玻璃10-16份、氯化铝10-15份、钛酸正丁酯11-15份、分散剂3-4份、去离子水20-40份。
所述分散剂采用聚乙烯吡咯烷酮。
作为优选,各组分为磷酸铵35-45份、氯化钙28-33份、纳米碳酸钙9-11份、氮化硅6-8份、水玻璃13-15份、氯化铝11-14份、钛酸正丁酯13-14份、分散剂3-4份、去离子水30-35份。
作为优选,各组分为磷酸铵38份、氯化钙31份、纳米碳酸钙10份、氮化硅7份、水玻璃14份、氯化铝13份、钛酸正丁酯14份、分散剂4份、去离子水33份。
所述生物陶瓷材料的制备方法,其步骤如下:
步骤1,将磷酸铵和氯化钙加入至去离子水中,搅拌均匀,形成悬浊液;
步骤2,将纳米碳酸钙、氮化硅、水玻璃、氯化铝依次加入至去离子水中,搅拌均匀,形成混合浆液,
步骤3,将分散剂与钛酸正丁酯同时加入至浆液中进行搅拌处理,形成前驱浆液;
步骤4,将前驱浆液进行曝气反应3-5h;
步骤5,曝气反应结束后,放入旋蒸仪中进行旋转蒸发形成粘稠浆液;
步骤6,将粘稠浆液进行二次曝气反应2-4h,冷压成型,然后进行加压高温反应;
步骤7,反应结束后,自然冷却,即可得到生物陶瓷材料。
所述制备方法中的搅拌速度为300-1000r/min。
所述步骤4中的曝气反应采用氨气气体,所述曝气反应的气体流速为15-30mL/min,所述曝气反应为循环曝气反应,所述曝气反应的压力为0.5-1.2MPa,所述反应温度为室温。
所述步骤5中的旋转蒸发反应的温度为80-100℃,所述旋蒸蒸发的压力为0.2-0.5MPa
所述步骤6中的二次曝气反应的气体为氮气,所述二次曝气反应的温度为60-70℃,所述加压高温反应的压力为10-20MPa,所述温度为800-1000℃。
与现有技术相比,本发明具有以下有益效果:
1、本发明的陶瓷生物相容性较好,生物活性较高,具有一定的抗炎杀菌性能,同时,具备良好的机械性能,可作为骨骼修复替代生物材料。
2、本发明采用悬浊液与浆液作为前驱液,进行曝气、二次曝气反应,将能够将磷酸三钙、碳化硅、钛源材料紧密结合,具有良好的结合效果,同时经高温烧结后的材料生物活性稳步提高,机械强度得到进一步改善。
3、本发明对环境无特殊要求;材料纯度高,而且材料性能稳定,易于进行工业化生产。
具体实施方式
下面结合实施例对本发明做进一步描述:
实施例1
一种高性能生物陶瓷材料,其配方如下:
磷酸铵30份、氯化钙25份、纳米碳酸钙8份、氮化硅4份、水玻璃10份、氯化铝10份、钛酸正丁酯11份、分散剂3份、去离子水20份。
所述分散剂采用聚乙烯吡咯烷酮。
所述生物陶瓷材料的制备方法,其步骤如下:
步骤1,将磷酸铵和氯化钙加入至去离子水中,搅拌均匀,形成悬浊液;
步骤2,将纳米碳酸钙、氮化硅、水玻璃、氯化铝依次加入至去离子水中,搅拌均匀,形成混合浆液,
步骤3,将分散剂与钛酸正丁酯同时加入至浆液中进行搅拌处理,形成前驱浆液;
步骤4,将前驱浆液进行曝气反应3h;
步骤5,曝气反应结束后,放入旋蒸仪中进行旋转蒸发形成粘稠浆液;
步骤6,将粘稠浆液进行二次曝气反应2h,冷压成型,然后进行加压高温反应;
步骤7,反应结束后,自然冷却,即可得到生物陶瓷材料。
所述制备方法中的搅拌速度为300r/min。
所述步骤4中的曝气反应采用氨气气体,所述曝气反应的气体流速为15mL/min,所述曝气反应为循环曝气反应,所述曝气反应的压力为0.5MPa,所述反应温度为室温。
所述步骤5中的旋转蒸发反应的温度为80℃,所述旋蒸蒸发的压力为0.2MPa
所述步骤6中的二次曝气反应的气体为氮气,所述二次曝气反应的温度为60℃,所述加压高温反应的压力为10MPa,所述温度为800℃。
实施例2
一种高性能生物陶瓷材料,其配方如下:
磷酸铵50份、氯化钙35份、纳米碳酸钙14份、氮化硅10份、水玻璃16份、氯化铝15份、钛酸正丁酯15份、分散剂4份、去离子水40份。
所述分散剂采用聚乙烯吡咯烷酮。
所述生物陶瓷材料的制备方法,其步骤如下:
步骤1,将磷酸铵和氯化钙加入至去离子水中,搅拌均匀,形成悬浊液;
步骤2,将纳米碳酸钙、氮化硅、水玻璃、氯化铝依次加入至去离子水中,搅拌均匀,形成混合浆液,
步骤3,将分散剂与钛酸正丁酯同时加入至浆液中进行搅拌处理,形成前驱浆液;
步骤4,将前驱浆液进行曝气反应5h;
步骤5,曝气反应结束后,放入旋蒸仪中进行旋转蒸发形成粘稠浆液;
步骤6,将粘稠浆液进行二次曝气反应4h,冷压成型,然后进行加压高温反应;
步骤7,反应结束后,自然冷却,即可得到生物陶瓷材料。
所述制备方法中的搅拌速度为1000r/min。
所述步骤4中的曝气反应采用氨气气体,所述曝气反应的气体流速为30mL/min,所述曝气反应为循环曝气反应,所述曝气反应的压力为1.2MPa,所述反应温度为室温。
所述步骤5中的旋转蒸发反应的温度为100℃,所述旋蒸蒸发的压力为0.5MPa
所述步骤6中的二次曝气反应的气体为氮气,所述二次曝气反应的温度为70℃,所述加压高温反应的压力为10-20MPa,所述温度为1000℃。
实施例3
一种高性能生物陶瓷材料,其配方如下:
磷酸铵35份、氯化钙28份、纳米碳酸钙9份、氮化硅6份、水玻璃13份、氯化铝11份、钛酸正丁酯13份、分散剂3份、去离子水30份。
所述分散剂采用聚乙烯吡咯烷酮。
所述生物陶瓷材料的制备方法,其步骤如下:
步骤1,将磷酸铵和氯化钙加入至去离子水中,搅拌均匀,形成悬浊液;
步骤2,将纳米碳酸钙、氮化硅、水玻璃、氯化铝依次加入至去离子水中,搅拌均匀,形成混合浆液,
步骤3,将分散剂与钛酸正丁酯同时加入至浆液中进行搅拌处理,形成前驱浆液;
步骤4,将前驱浆液进行曝气反应4h;
步骤5,曝气反应结束后,放入旋蒸仪中进行旋转蒸发形成粘稠浆液;
步骤6,将粘稠浆液进行二次曝气反应3h,冷压成型,然后进行加压高温反应;
步骤7,反应结束后,自然冷却,即可得到生物陶瓷材料。
所述制备方法中的搅拌速度为500r/min。
所述步骤4中的曝气反应采用氨气气体,所述曝气反应的气体流速为18mL/min,所述曝气反应为循环曝气反应,所述曝气反应的压力为0.7MPa,所述反应温度为室温。
所述步骤5中的旋转蒸发反应的温度为90℃,所述旋蒸蒸发的压力为0.3MPa
所述步骤6中的二次曝气反应的气体为氮气,所述二次曝气反应的温度为65℃,所述加压高温反应的压力为13MPa,所述温度为900℃。
实施例4
一种高性能生物陶瓷材料,其配方如下:
磷酸铵45份、氯化钙33份、纳米碳酸钙11份、氮化硅8份、水玻璃15份、氯化铝14份、钛酸正丁酯14份、分散剂4份、去离子水35份。
所述分散剂采用聚乙烯吡咯烷酮。
所述生物陶瓷材料的制备方法,其步骤如下:
步骤1,将磷酸铵和氯化钙加入至去离子水中,搅拌均匀,形成悬浊液;
步骤2,将纳米碳酸钙、氮化硅、水玻璃、氯化铝依次加入至去离子水中,搅拌均匀,形成混合浆液,
步骤3,将分散剂与钛酸正丁酯同时加入至浆液中进行搅拌处理,形成前驱浆液;
步骤4,将前驱浆液进行曝气反应4h;
步骤5,曝气反应结束后,放入旋蒸仪中进行旋转蒸发形成粘稠浆液;
步骤6,将粘稠浆液进行二次曝气反应3h,冷压成型,然后进行加压高温反应;
步骤7,反应结束后,自然冷却,即可得到生物陶瓷材料。
所述制备方法中的搅拌速度为700r/min。
所述步骤4中的曝气反应采用氨气气体,所述曝气反应的气体流速为20mL/min,所述曝气反应为循环曝气反应,所述曝气反应的压力为0.7MPa,所述反应温度为室温。
所述步骤5中的旋转蒸发反应的温度为85℃,所述旋蒸蒸发的压力为0.4MPa
所述步骤6中的二次曝气反应的气体为氮气,所述二次曝气反应的温度为65℃,所述加压高温反应的压力为15MPa,所述温度为850℃。
实施例5
一种高性能生物陶瓷材料,其配方如下:
磷酸铵38份、氯化钙31份、纳米碳酸钙10份、氮化硅7份、水玻璃14份、氯化铝13份、钛酸正丁酯14份、分散剂4份、去离子水33份。
所述生物陶瓷材料的制备方法,其步骤如下:
步骤1,将磷酸铵和氯化钙加入至去离子水中,搅拌均匀,形成悬浊液;
步骤2,将纳米碳酸钙、氮化硅、水玻璃、氯化铝依次加入至去离子水中,搅拌均匀,形成混合浆液,
步骤3,将分散剂与钛酸正丁酯同时加入至浆液中进行搅拌处理,形成前驱浆液;
步骤4,将前驱浆液进行曝气反应3h;
步骤5,曝气反应结束后,放入旋蒸仪中进行旋转蒸发形成粘稠浆液;
步骤6,将粘稠浆液进行二次曝气反应3h,冷压成型,然后进行加压高温反应;
步骤7,反应结束后,自然冷却,即可得到生物陶瓷材料。
所述制备方法中的搅拌速度为800r/min。
所述步骤4中的曝气反应采用氨气气体,所述曝气反应的气体流速为25mL/min,所述曝气反应为循环曝气反应,所述曝气反应的压力为1.0 MPa,所述反应温度为室温。
所述步骤5中的旋转蒸发反应的温度为95℃,所述旋蒸蒸发的压力为0.4MPa
所述步骤6中的二次曝气反应的气体为氮气,所述二次曝气反应的温度为65℃,所述加压高温反应的压力为18MPa,所述温度为850℃。
实施例1-5的生物陶瓷材料进行测试
实施例 硬度(HV) 压缩强度MPa 抗弯强度MPa 韧性MPa·m0.5
实施例1 840 1100 420 16
实施例2 870 1300 430 15
实施例3 850 1429 437 14
实施例4 867 1234 459 15
实施例5 890 1500 480 16
以上所述仅为本发明的一实施例,并不限制本发明,凡采用等同替换或等效变换的方式所获得的技术方案,均落在本发明的保护范围内。

Claims (9)

1.一种高性能生物陶瓷材料,其特征在于,其配方如下:
磷酸铵30-50份、氯化钙25-35份、纳米碳酸钙8-14份、氮化硅4-10份、水玻璃10-16份、氯化铝10-15份、钛酸正丁酯11-15份、分散剂3-4份、去离子水20-40份。
2.根据权利要求1所述的一种高性能生物陶瓷材料,其特征在于,所述分散剂采用聚乙烯吡咯烷酮。
3.根据权利要求1所述的一种高性能生物陶瓷材料,其特征在于,各组分为磷酸铵35-45份、氯化钙28-33份、纳米碳酸钙9-11份、氮化硅6-8份、水玻璃13-15份、氯化铝11-14份、钛酸正丁酯13-14份、分散剂3-4份、去离子水30-35份。
4.根据权利要求3所述的一种高性能生物陶瓷材料,其特征在于,各组分为磷酸铵38份、氯化钙31份、纳米碳酸钙10份、氮化硅7份、水玻璃14份、氯化铝13份、钛酸正丁酯14份、分散剂4份、去离子水33份。
5.根据权利要求1所述的一种高性能生物陶瓷材料,其特征在于,所述生物陶瓷材料的制备方法,其步骤如下:
步骤1,将磷酸铵和氯化钙加入至去离子水中,搅拌均匀,形成悬浊液;
步骤2,将纳米碳酸钙、氮化硅、水玻璃、氯化铝依次加入至去离子水中,搅拌均匀,形成混合浆液,
步骤3,将分散剂与钛酸正丁酯同时加入至浆液中进行搅拌处理,形成前驱浆液;
步骤4,将前驱浆液进行曝气反应3-5h;
步骤5,曝气反应结束后,放入旋蒸仪中进行旋转蒸发形成粘稠浆液;
步骤6,将粘稠浆液进行二次曝气反应2-4h,冷压成型,然后进行加压高温反应;
步骤7,反应结束后,自然冷却,即可得到生物陶瓷材料。
6.根据权利要求5所述的一种高性能生物陶瓷材料,其特征在于,所述制备方法中的搅拌速度为300-1000r/min。
7.根据权利要求5所述的一种高性能生物陶瓷材料,其特征在于,所述步骤4中的曝气反应采用氨气气体,所述曝气反应的气体流速为15-30mL/min,所述曝气反应为循环曝气反应,所述曝气反应的压力为0.5-1.2MPa,所述反应温度为室温。
8.根据权利要求5所述的一种高性能生物陶瓷材料,其特征在于,所述步骤5中的旋转蒸发反应的温度为80-100℃,所述旋蒸蒸发的压力为0.2-0.5MPa。
9.根据权利要求5所述的一种高性能生物陶瓷材料,其特征在于,所述步骤6中的二次曝气反应的气体为氮气,所述二次曝气反应的温度为60-70℃,所述加压高温反应的压力为10-20MPa,所述温度为800-1000℃。
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CN101156964A (zh) * 2007-11-08 2008-04-09 浙江大学 可缓释生物活性因子的类骨生物医用材料及其制备方法
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