CN106700157B - Rubber composition for manufacturing rubber shoe outsole and preparation method thereof - Google Patents
Rubber composition for manufacturing rubber shoe outsole and preparation method thereof Download PDFInfo
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- CN106700157B CN106700157B CN201510774076.4A CN201510774076A CN106700157B CN 106700157 B CN106700157 B CN 106700157B CN 201510774076 A CN201510774076 A CN 201510774076A CN 106700157 B CN106700157 B CN 106700157B
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Abstract
A rubber composition for manufacturing rubber shoe undersoles and a preparation method thereof belong to the technical field of rubber processing. The method is characterized in that: the rubber material is prepared by using high-vinyl butadiene rubber and styrene butadiene rubber or isoprene rubber together, adding a prefabricated spherical elastomer to adjust elasticity, and vulcanizing by using a white carbon black or carbon black reinforcing system. The prepared rubber shoe outsole is light in weight, excellent in aging resistance, wet skid resistance and wear resistance, good in bending flexibility and tear resistance, mild in resilience and more excellent in vibration resistance to a human body, and the rubber composition is an ideal rubber material for preparing the rubber shoe outsole with excellent performance.
Description
Technical Field
A rubber composition for manufacturing rubber shoe undersoles and a preparation method thereof belong to the technical field of rubber processing.
Background
With the development of the rubber shoe industry, higher requirements are put on the quality, comfort, sanitation and use safety of the rubber shoes. Light weight is a common requirement for all rubber shoes, which not only means raw material saving and cost reduction, but also more importantly can reduce physical strength and fatigue generated when a user walks. In order to find rubber for rubber shoes which can meet the performance requirements, a great deal of research and development is made at home and abroad, and High Vinyl Butadiene Rubber (HVBR) is one example. Compared with other rubber species, the high-vinyl butadiene rubber has high wet skid resistance, low dynamic heat generation, light weight and excellent aging resistance, and is an excellent rubber material for manufacturing rubber shoes. The modified high vinyl polybutadiene containing a branched structure prepared by molybdenum catalysis has good processing performance and better compatibility with fillers such as white carbon black and the like; the vulcanized rubber has excellent wet skid resistance, low dynamic heat generation, light weight and good aging resistance.
Studies have shown that for every 1g reduction in weight of a pair of shoes, the load on the human body is correspondingly reduced by 6 g. The rubber shoes are too heavy, which wastes raw materials, improves the cost, influences the wearing quality and even reduces the service life of the shoes. Therefore, reducing the weight of rubber shoes, improving the aging resistance and the wet skid resistance are one of the important links for preparing high-quality rubber shoes. SBR, BR and the like can meet the standard physical properties required by rubber shoe products, such as strength, hardness, wear resistance, flexure resistance, wet skid resistance and the like. However, both rubbers have significant disadvantages, such as high dynamic heat generation and high density of SBR, and poor wet skid and aging resistance of BR. This does not satisfy the requirements of high-quality rubber shoes. HVBR is used together with Natural Rubber (NR), Styrene Butadiene Rubber (SBR), Butadiene Rubber (BR) or isoprene rubber, and is mainly applied to tire rubber at present, and the HVBR is mainly used for changing the wet skid resistance, heat resistance and heat build-up of the tire rubber, so that the excellent performance of the tire rubber can be improved on the basis of keeping the basic performance of the original product, and the cost can be reduced. But the existing HVBR and traditional rubber blended formula cannot achieve good application effect when applied to rubber shoe soles. Although wet skid resistance, heat resistance and heat buildup can be similarly increased, a high-quality rubber shoe outsole is required to be lighter, have higher requirements on softness and elasticity and have better vibration resistance.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: overcomes the defects of the prior art, provides a rubber composition for manufacturing rubber shoe undersoles, can reduce physical strength consumed by users during walking and fatigue generated by the users, and also provides a preparation method of the rubber composition for manufacturing the rubber shoe undersoles.
The technical scheme adopted by the invention for solving the technical problems is as follows: the rubber composition for manufacturing the rubber shoe outsole is characterized by comprising the following ingredients in parts by weight: 2-4 parts of spherical elastomer, 5-10 parts of high-vinyl butadiene rubber, 50-80 parts of styrene butadiene rubber or isoprene rubber, 30-80 parts of white carbon black or carbon black and 0.5-2 parts of silane coupling agent; wherein the particle size of the spherical elastomer is 2 mm-6 mm, the vinyl structure content of the high vinyl butadiene rubber is more than 80%, the Mooney viscosity ML (1+4) is 40-100 ℃ and the branching factor is less than 0.95.
With the development of the rubber shoe industry, higher requirements are put on the quality, comfort, sanitation and use safety of the rubber shoes. The invention prepares a high-quality rubber shoe outsole which is light in weight, ageing-resistant, high in wet-skid resistance and low in dynamic heat generation and contains HVBR and white carbon black or carbon black in a combined manner from the viewpoint of rubber blending by means of molecular design. The low dynamic heat generation, high wet skid resistance, light weight and aging resistance of HVBR, and the processability and mechanical strength of styrene butadiene rubber or isoprene rubber are utilized for the formulation of the rubber shoe outsole. The HVBR and the styrene butadiene rubber or the isoprene rubber are used together to prepare the rubber shoe outsole material, so that the rubber shoe outsole material has the advantages of low dynamic heat generation, high wet skid resistance, good aging resistance and high processability. The most important is that: according to the invention, the spherical elastomer with a certain particle size is added into the blending system, the spherical elastomer still exists in a relatively independent state after rubber is mixed, uniformly dispersed elastic units are formed in the outsole of the rubber shoe, the elastic units are different from crystalline elastomers generated when rubber materials are crosslinked, and the rubber material formed by mixing with HVBR and styrene butadiene rubber or isoprene rubber has a relatively obvious interface, and the obvious section can form milder rebound resilience when being mutually extruded, so that the vibration resistance and buffering effect on a human body are more obvious, the integral density of the outsole of the rubber shoe can be integrally reduced, the weight is lighter, and the comprehensive performance can meet the requirement of the outsole of the high-quality rubber shoe. Lightweight is a common requirement for all rubber shoes, and it also means saving raw materials and reducing costs. The invention requires that the vinyl structure content of the high vinyl butadiene rubber is more than 80%, the Mooney viscosity ML (1+4) is 40-100 ℃ and the branching factor is less than 0.95, so that the fluidity during mixing is increased and the uniform dispersion of the spherical elastomer is ensured.
Preferably, the spherical elastomer is white carbon black pre-crosslinked reinforcing particles of high-vinyl butadiene rubber. The high-vinyl butadiene rubber is further utilized to be pre-crosslinked and reinforced with white carbon black by virtue of high wet-skid resistance, low dynamic heat generation and excellent aging resistance, so that a spherical elastomer is obtained, the compatibility with other materials is better while the performances are enhanced, the elastic coefficient is more consistent, the formed elastic unit has no obvious granular feeling on a human body, and the whole body is more comfortable. Can be used for high-grade rubber shoes which are small-batch products with high added value. The obtained rubber shoe outsole has the advantages of light weight, high wear resistance, high aging resistance, high wet skid resistance and high flexibility.
Preferably, the mass ratio of the high-vinyl butadiene rubber to the white carbon black in the spherical elastomer is 1: 0.6 to 0.8. The elasticity of the spherical elastomer is further adjusted through the crosslinking proportion, so that the granular feeling generated to the human body is eliminated, and the mild resilience is kept.
Preferably, the high-vinyl butadiene rubber is molybdenum-based catalytic high-vinyl polybutadiene. The molybdenum-based catalysis of the high-vinyl polybutadiene can ensure the requirements of the invention on the high-vinyl butadiene rubber.
Preferably, the weight part of the composition also comprises 10-40 parts of butadiene rubber.
Preferably, the composition of the rubber also comprises 10-20 parts by weight of natural rubber.
Proper amount of butadiene rubber or natural rubber is added into the basic rubber to further improve the processing performance of the composition.
Preferably, the amount of the white carbon black is 45-55 parts by weight.
Preferably, the silane coupling agent is used in an amount of 1 to 1.5 parts by weight.
Preferably, the carbon black is used in an amount of 55 to 75 parts by weight.
The use amount of the silane coupling agent and the white carbon black or the carbon black determines the overall crosslinking degree of the rubber composition and the dispersion uniformity of crosslinking points, so that the elasticity of the rubber is further determined, and the preferable use amount can be adapted to the elasticity of the spherical elastomer.
The preparation method of the rubber composition for manufacturing the rubber shoe outsole is characterized by comprising the following steps:
1) selecting a rubber raw material of a spherical elastomer, crushing the raw material to prepare rubber particles with the particle size of 2-6 mm, and crosslinking the rubber particles by utilizing a carbon black or white carbon black reinforcing and sulfur and peroxide vulcanization system to prepare the spherical elastomer;
2) mixing the raw materials comprising the spherical elastomer, the high-vinyl butadiene rubber, the styrene butadiene rubber or the isoprene rubber, the white carbon black or the carbon black and the silane coupling agent according to the weight part ratio.
The preparation method of the invention needs to prepare the spherical elastomer before mixing, and the spherical elastomer is crosslinked, so that the spherical elastomer can still be kept independent to a certain extent in the subsequent mixing, thereby forming uniformly dispersed elastic units in the outsole of the rubber shoe.
Compared with the prior art, the rubber composition for manufacturing the rubber shoe outsole and the preparation method thereof have the beneficial effects that: the rubber composition of the invention has high wet skid resistance, low dynamic heat generation, light weight and aging resistance, and is prepared by co-vulcanizing molybdenum-series High Vinyl Butadiene Rubber (HVBR) and white carbon black or carbon black, and one or more of Natural Rubber (NR), Styrene Butadiene Rubber (SBR), Butadiene Rubber (BR), isoprene rubber and other general rubbers. According to the invention, the spherical elastomer with a certain particle size is added into the blending system, the spherical elastomer still exists in a relatively independent state after rubber is mixed, uniformly dispersed elastic units are formed in the outsole of the rubber shoe, the elastic units are different from crystalline elastomers generated when rubber materials are crosslinked, and the rubber materials formed by mixing with HVBR and styrene butadiene rubber or isoprene rubber have a relatively obvious interface, and the obvious cross sections can form milder rebound resilience when being mutually extruded, so that the anti-vibration buffering effect on a human body is more obvious, the integral density of the outsole of the rubber shoe can be integrally reduced, the weight is lighter, the comprehensive performance can meet the requirements of the outsole of the high-quality rubber shoe, raw materials are saved, and the cost is reduced.
Detailed Description
The invention is further illustrated by the following specific examples, of which example 1 is the preferred example.
(1) Raw material
High Vinyl Butadiene Rubber (HVBR): the product of the continuous pilot plant of the Qilu division company has the purity of more than 99 percent, the content of 1, 2-structure of 85.8 percent, the content of trans-1, 4-structure of 14.2 percent, a branched structure, a branching factor of less than 095 and the Mooney viscosity of raw rubber of 70.
Butadiene rubber (BR 9000): products of the Qilu division company;
natural rubber SMR 20: producing standard glue by Malaysia;
styrene butadiene rubber (SBR 1502): products of the Qilu division company;
white carbon black: ZEOSIL165MPJ, luodiya, qingdao;
silane coupling agent: si-69
The rest of processing aids, carbon black, fillers and the like are common materials.
(2) Preparation process of blend glue
Firstly, selecting a rubber raw material of a spherical elastomer, crushing the raw material to prepare rubber particles with the particle size of 2-6 mm, and crosslinking the rubber particles by using carbon black or white carbon black to prepare the spherical elastomer;
mixing the ingredients of each embodiment in an internal mixer, sequentially adding raw rubber, small materials, carbon black and operating oil, discharging rubber, adding sulfur and an accelerator on an open mill, thinly passing for 6 times, and then discharging;
tables 1 and 2 show the basic properties of the formulations and compounds of comparative examples 1 and 6 with different HVBR contents of the formulations of SBR1502 and BR9000 according to the invention and of the prior art rubber shoe soles. The formula is a formula of a certain rubber shoe outsole of a white carbon black reinforcing system.
TABLE 1 basic recipe for comparative example 1 and examples 1-6
In examples 1 to 5, the spherical elastomer is a white carbon black pre-crosslinked reinforcing particle of high-vinyl butadiene rubber, and the mass ratio of the high-vinyl butadiene rubber to the white carbon black of the spherical elastomer in examples 1 to 3 is 1: 0.7, the mass ratio of the high-vinyl butadiene rubber and the white carbon black of the spherical elastomer in the example 4 is 1: 0.6, the mass ratio of the high-vinyl butadiene rubber and the white carbon black of the spherical elastomer in the example 5 is 1: 0.8, in example 6, the spherical elastomer is silica pre-crosslinked reinforcing particles of SBR.
TABLE 2 Properties of examples 1-6 and comparative example 1
As can be seen from Table 2, in this formulation of the shoe outsole for the white carbon reinforcing system, as HVBR was substituted for a portion of SBR1502, as the amount of HVBR was increased, the scorch time (tc 10) of the compound decreased, the process positive cure time (tc 90) and the torque increase value (M) increasedH-ML) Basically unchanged and similar vulcanization speed. The tensile strength, tear strength and elongation at break are reduced and the stress at definite elongation is increased. The density is reduced, the hardness and the wear resistance are basically unchanged, and the aging resistance is improved. The addition of the spherical elastomer enables the resilience to be larger, so that the sole is more suitable for being used as an outsole of a rubber shoe, and the comfort level is increased. Although the compression fatigue temperature rise and the compression set ratio also increase, the magnitude of the increase is small. HVBR has excellent ageing resistance, and the ageing resistance is gradually improved along with the increase of the using amount of the HVBR.
Tables 3 and 4 show the basic properties of the formulations and compounds of comparative examples 2 and 6 examples 7 to 12 having different HVBR contents, in which isoprene rubber and natural rubber of the present invention are used in combination with conventional rubber shoe formulations. The formula is a formula of a rubber shoe outsole of a carbon black reinforcing system.
TABLE 3 basic formulations for comparative example 2 and examples 7-12
In examples 7 to 11, the spherical elastomer is a silica pre-crosslinked reinforcing particle of high-vinyl butadiene rubber, and the mass ratio of the high-vinyl butadiene rubber to the silica of the spherical elastomer in examples 7 to 9 is 1: 0.7, the mass ratio of the high-vinyl butadiene rubber and the white carbon black of the spherical elastomer in the example 10 is 1: 0.6, the mass ratio of the high-vinyl butadiene rubber and the white carbon black of the spherical elastomer in example 11 is 1: 0.8, in example 12, the spherical elastomer is silica pre-crosslinked reinforcing particles of SBR.
TABLE 4 basic Properties of examples 8 to 14
As can be seen from Table 4, in this formulation of an outsole for a carbon black reinforced system, the scorch time (tc 10), the process cure time (tc 90) and the torque increase (M) of the compound as the amount of HVBR increases when it replaces part of SBR1502H-ML) Basically, the vulcanization speed is similar. Tensile strength, tear strength and elongation at break are reduced, while tensile stress increases and then decreases. The decrease in density increases the wet skid resistance. The addition of the spherical elastomer enables the resilience to be larger, so that the sole is more suitable for being used as an outsole of a rubber shoe, and the comfort level is increased. The compression fatigue temperature rise and the compression permanent deformation are obviously reduced, the wear resistance is reduced, and the aging resistance is improved. In the formula of the carbon black reinforced rubber shoe outsole, the isoprene rubber/NR/HVBR combined sole rubber can completely realize the aims of reducing the rubber material density, improving the aging resistance and the wet skid resistance. Reduce permanent deformation, and show mild resilience and vibration-proof buffering to human bodyThe effect is more obvious.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims (8)
1. A rubber composition for manufacturing rubber shoe soles is characterized by comprising the following ingredients in parts by weight: 2-4 parts of spherical elastomer, 5-10 parts of high-vinyl butadiene rubber, 50-80 parts of styrene butadiene rubber or isoprene rubber, 30-80 parts of white carbon black or carbon black and 0.5-2 parts of silane coupling agent; wherein the particle size of the spherical elastomer is 2 mm-6 mm, the vinyl structure content of the high vinyl butadiene rubber is more than 80%, the Mooney viscosity ML (1+4) is 40-100 ℃ and the branching factor is less than 0.95.
2. A rubber composition for manufacturing an outsole for rubber shoes according to claim 1, characterized in that: the high-vinyl butadiene rubber is molybdenum-series catalytic high-vinyl polybutadiene.
3. A rubber composition for manufacturing an outsole for rubber shoes according to claim 1, characterized in that: the rubber composition further comprises 10-40 parts of butadiene rubber.
4. A rubber composition for manufacturing an outsole for rubber shoes according to claim 1, characterized in that: the rubber composition further comprises 10-20 parts by weight of natural rubber.
5. A rubber composition for manufacturing an outsole for rubber shoes according to claim 1, characterized in that: the amount of the white carbon black is 45-55 parts by weight.
6. A rubber composition for manufacturing an outsole for rubber shoes according to claim 1, characterized in that: the silane coupling agent is used in an amount of 1-1.5 parts by weight.
7. A rubber composition for manufacturing an outsole for rubber shoes according to claim 1, characterized in that: the amount of the carbon black is 55-75 parts by weight.
8. A method for preparing the rubber composition for manufacturing rubber shoe outsole as claimed in any one of claims 1 to 7, characterized by comprising the steps of:
1) selecting a rubber raw material of a spherical elastomer, crushing the raw material to prepare rubber particles with the particle size of 2-6 mm, and crosslinking the rubber particles by utilizing a carbon black or white carbon black reinforcing and sulfur or peroxide vulcanization system to prepare the spherical elastomer;
2) mixing the raw materials comprising the spherical elastomer, the high-vinyl butadiene rubber, the styrene butadiene rubber or the isoprene rubber, the white carbon black or the carbon black and the silane coupling agent according to the weight part ratio.
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| CN102675701A (en) * | 2012-04-13 | 2012-09-19 | 平顶山易成新材料股份有限公司 | Rubber composition with low compression heat and small rolling resistance |
| CN104945826A (en) * | 2015-05-28 | 2015-09-30 | 东莞市技塑塑胶科技有限公司 | Highly wear-resistant elastomer sole material and preparation method thereof |
| CN107057175A (en) * | 2017-04-17 | 2017-08-18 | 福州路雅鞋业有限公司 | A kind of light anti-slip bottom material |
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| JPH04342750A (en) * | 1991-05-17 | 1992-11-30 | Asahi Chem Ind Co Ltd | Weather-resistance, impact-resistance composition having excellent colorability |
| JPH0559247A (en) * | 1991-09-03 | 1993-03-09 | Asahi Chem Ind Co Ltd | Weather-resistant, high-impact polymer composition excellent in heat resistance |
| US5580919A (en) * | 1995-03-14 | 1996-12-03 | The Goodyear Tire & Rubber Company | Silica reinforced rubber composition and use in tires |
| CA2282629A1 (en) * | 1998-10-15 | 2000-04-15 | The Goodyear Tire & Rubber Company | Preparation of reinforced rubber and use in tires |
| US7960460B2 (en) * | 2006-12-28 | 2011-06-14 | Momentive Performance Materials, Inc. | Free-flowing filler composition and rubber composition containing same |
| CN102863656B (en) * | 2011-07-06 | 2014-12-10 | 中国石油化工股份有限公司 | Tread rubber material for preparing high-performance tyre |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS58164624A (en) * | 1982-03-25 | 1983-09-29 | Denki Kagaku Kogyo Kk | Thermoplastic elastomer composition |
| CN102675701A (en) * | 2012-04-13 | 2012-09-19 | 平顶山易成新材料股份有限公司 | Rubber composition with low compression heat and small rolling resistance |
| CN104945826A (en) * | 2015-05-28 | 2015-09-30 | 东莞市技塑塑胶科技有限公司 | Highly wear-resistant elastomer sole material and preparation method thereof |
| CN107057175A (en) * | 2017-04-17 | 2017-08-18 | 福州路雅鞋业有限公司 | A kind of light anti-slip bottom material |
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