CN113968998B - Rubber composition containing dimercaptosuccinic acid for soles and application thereof, vulcanized rubber, preparation method and application thereof and soles - Google Patents
Rubber composition containing dimercaptosuccinic acid for soles and application thereof, vulcanized rubber, preparation method and application thereof and soles Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/04—Plastics, rubber or vulcanised fibre
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
Abstract
The invention relates to the technical field of vulcanized rubber, and discloses a rubber composition containing dimercaptosuccinic acid for soles, application thereof, vulcanized rubber, a preparation method and application thereof, and soles, wherein the composition contains more than two of the following components which are stored in a mixed manner or are stored independently: the rubber comprises a rubber matrix, a rubber modifier, white carbon black, titanium dioxide, polyethylene glycol, active zinc oxide, an organosilane coupling agent, an activator, an anti-aging agent, a softener, a vulcanizing agent, a vulcanization accelerator and microcrystalline wax. The rubber composition provided by the invention improves the dispersibility of each component in a rubber matrix, particularly the dispersibility of white carbon black in the rubber matrix, and the prepared vulcanized rubber has excellent comprehensive properties of hard texture, high strength, good wear resistance, good rebound resilience and the like.
Description
Technical Field
The invention relates to the technical field of vulcanized rubber, in particular to a rubber composition for soles, application of the rubber composition in preparing vulcanized rubber, a method for preparing vulcanized rubber, vulcanized rubber prepared by the method, application of the vulcanized rubber in preparing soles and soles containing the vulcanized rubber.
Background
The comfort of the sole directly influences the quality of the whole shoe, and the soles produced by a plurality of international brands bring people a comfortable, high-end and fashionable feeling.
In the prior art, soles are manufactured by using PVC, TPR, TPU and other materials, but the comfort and the skid resistance of the materials are inferior to those of soles manufactured by rubber.
At present, white carbon black is taken as a main reinforcing filler and is widely applied to footwear products, so that the sole has good wear resistance, skid resistance and vamp adhesion performance, and meanwhile, the colored cowhells sole can be processed, and the white carbon black is widely applied to light-colored soles (comprising outsoles, midsoles and girth bars), so that the shoe industry is always a large user of the white carbon black.
However, the white carbon black has a certain limitation in application because of its strong surface polarity, which makes it extremely difficult to disperse in a rubber matrix.
CN105440341a discloses an anti-skid sole material, and the invention discloses application of white carbon black in sole material, wherein the dispersibility of white carbon black is improved by adding a silane coupling agent, but the dispersibility of white carbon black is not ideal, and further performance is affected.
CN104311918A discloses a wear-resistant sole made of composite material, and the invention uses white carbon black modified by toluene diisocyanate grafting to improve the dispersibility of the white carbon black in a rubber matrix. The modified white carbon black technology can change the polarity of the white carbon black and increase the contact force with rubber, but the technology is complex and has higher energy consumption and material consumption.
The above prior art cannot fully satisfy the characteristics of high hardness, high strength and good wear resistance required for the existing soles containing white carbon black formulations, and therefore, it is necessary to provide a rubber composition with improved properties.
Disclosure of Invention
The invention aims to provide a novel rubber composition, which can be used for preparing vulcanized rubber with high hardness, high strength, good wear resistance and good rebound performance and excellent comprehensive performance.
In order to achieve the above object, the first aspect of the present invention provides a rubber composition for shoe soles containing dimercaptosuccinic acid, which comprises the following components stored in a mixture of two or more or each independently:
the rubber matrix, the rubber modifier, the white carbon black, the titanium dioxide, the polyethylene glycol, the active zinc oxide, the organosilane coupling agent, the activator, the anti-aging agent, the softener, the vulcanizing agent, the vulcanization accelerator and the microcrystalline wax;
the rubber comprises, by weight, relative to 100 parts of the rubber substrate, 3-7 parts of the rubber modifier, 40-60 parts of the white carbon black, 10-20 parts of the titanium dioxide, 2-8 parts of the polyethylene glycol, 5-10 parts of the active zinc oxide, 4-6 parts of the organosilane coupling agent, 4-6 parts of the activator, 1-5 parts of the antioxidant, 4-10 parts of the softener, 2-5 parts of the vulcanizing agent, 2-7 parts of the vulcanization accelerator and 1-4 parts of the microcrystalline wax;
wherein the rubber matrix is butadiene rubber and/or solution polymerized styrene-butadiene rubber; the rubber modifier is dimercaptosuccinic acid with a structure shown in a formula (1);
in a second aspect, the present invention provides the use of the rubber composition according to the first aspect described above for the preparation of a vulcanizate.
In a third aspect, the present invention provides a process for producing a vulcanized rubber, comprising: subjecting each component of the rubber composition described in the foregoing first aspect to a treatment comprising:
(1) Carrying out first mixing on each component in the component A to obtain a section of master batch, wherein the component A contains a rubber matrix and a rubber modifier;
(2) Carrying out second mixing on the primary master batch and each component in the component B to obtain a secondary master batch, wherein the component B contains an organosilane coupling agent, polyethylene glycol and a part of white carbon black;
(3) Carrying out third mixing on the two-stage masterbatch and each component in a component C to obtain a three-stage masterbatch, wherein the component C contains titanium dioxide, active zinc oxide, an activating agent, an anti-aging agent, a softening agent, microcrystalline wax and residual white carbon black;
(4) Carrying out fourth mixing on the three-section master batch and each component in the component D to obtain final rubber, wherein the component D contains a vulcanization accelerator and a vulcanizing agent;
(5) Vulcanizing the final rubber mixture;
the rubber modifier is used in an amount of 3-7 parts by weight, the white carbon black is used in an amount of 40-60 parts by weight, the titanium dioxide is used in an amount of 10-20 parts by weight, the polyethylene glycol is used in an amount of 2-8 parts by weight, the active zinc oxide is used in an amount of 5-10 parts by weight, the organosilane coupling agent is used in an amount of 4-6 parts by weight, the activator is used in an amount of 4-6 parts by weight, the age resistor is used in an amount of 1-5 parts by weight, the softener is used in an amount of 4-10 parts by weight, the vulcanizing agent is used in an amount of 2-5 parts by weight, the vulcanization accelerator is used in an amount of 2-7 parts by weight, and the microcrystalline wax is used in an amount of 1-4 parts by weight relative to 100 parts by weight of the rubber matrix.
In a fourth aspect, the present invention provides a vulcanized rubber prepared by the method of the foregoing third aspect.
In a fifth aspect, the present invention provides the use of the vulcanized rubber as described in the fourth aspect in the preparation of a sole.
In a sixth aspect, the present invention provides a sole comprising the vulcanized rubber as defined in the fourth aspect.
According to the rubber composition provided by the invention, the components with specific contents and types in the composition are matched with each other, so that the dispersibility of the components in the composition, particularly the dispersibility of white carbon black in a rubber matrix, is improved, and the prepared vulcanized rubber has excellent comprehensive properties of hard texture, high strength, good wear resistance, good rebound resilience and the like.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Detailed Description
The endpoints and any values of the ranges disclosed herein are not limited to the precise range or value, and are understood to encompass values approaching those ranges or values. For numerical ranges, one or more new numerical ranges may be found between the endpoints of each range, between the endpoint of each range and the individual point value, and between the individual point value, in combination with each other, and are to be considered as specifically disclosed herein.
As described above, the first aspect of the present invention provides a rubber composition for shoe soles comprising dimercaptosuccinic acid, which comprises the following components stored in a mixture of two or more or each independently:
the rubber matrix, the rubber modifier, the white carbon black, the titanium dioxide, the polyethylene glycol, the active zinc oxide, the organosilane coupling agent, the activator, the anti-aging agent, the softener, the vulcanizing agent, the vulcanization accelerator and the microcrystalline wax;
the rubber comprises, by weight, relative to 100 parts of the rubber substrate, 3-7 parts of the rubber modifier, 40-60 parts of the white carbon black, 10-20 parts of the titanium dioxide, 2-8 parts of the polyethylene glycol, 5-10 parts of the active zinc oxide, 4-6 parts of the organosilane coupling agent, 4-6 parts of the activator, 1-5 parts of the antioxidant, 4-10 parts of the softener, 2-5 parts of the vulcanizing agent, 2-7 parts of the vulcanization accelerator and 1-4 parts of the microcrystalline wax;
wherein the rubber matrix is butadiene rubber and/or solution polymerized styrene-butadiene rubber; the rubber modifier is dimercaptosuccinic acid with a structure shown in a formula (1);
preferably, the cis content in the butadiene rubber is 90 to 99 wt.%.
Preferably, the vinyl content in the solution polymerized styrene-butadiene rubber is 50 to 70 wt%.
According to a preferred embodiment of the present invention, the rubber matrix is a mixture of the butadiene rubber and the solution polymerized styrene-butadiene rubber, and the content of the butadiene rubber is 80-95 wt% based on the total weight of the rubber matrix; the content of the solution polymerized styrene-butadiene rubber is 5 to 20% by weight, and thus, the inventors have found that the rubber matrix is compounded with other components in the rubber composition, and a vulcanized rubber having higher hardness and strength can be obtained.
Preferably, the nitrogen adsorption specific surface area of the white carbon black is 350-420m 2 And/g. More preferably, the silica white is produced by a gas phase method, for example, the silica white is A380 (Desoxhlet).
In the present invention, the source of the titanium dioxide is not particularly limited, but is preferably titanium dioxide, and more preferably, tiO in the titanium dioxide 2 The purity of (C) is not less than 93.5% by weight. The invention has no special limitation on other performance parameters of the titanium dioxide, and can be the titanium dioxide existing in the field, such as TiO produced by Weifang Heng Ze chemical industry Co., ltd 2 Titanium dioxide in an amount of 96% by weight.
Preferably, the polyethylene glycol has a number average molecular weight of 2000-6000, such as PEG4000, PEG2000, PEG6000.
Preferably, the active zinc oxide has an average particle size of 20nm to 50nm, for example 20nm, 40nm, 50nm.
Preferably, the organosilane coupling agent is selected from at least one of bis- [ gamma- (triethoxysilyl) propyl ] -tetrasulfide (Si 69), bis- [3- (triethoxysilyl) propyl ] -disulfide (Si 75), more preferably Si69.
In the present invention, the activator may be an activator for vulcanized rubber existing in the art, but in order to obtain vulcanized rubber with better performance, preferably, the activator is selected from at least one of fatty acid and fatty acid metal soap salt, and the fatty acid is more preferably stearic acid; the fatty acid metal soap salt is more preferably zinc stearate.
Preferably, the anti-aging agent is a phenolic anti-aging agent; more preferably, the phenolic antioxidant is selected from at least one of 2, 6-di-tert-butyl-p-cresol (antioxidant 264), pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate (antioxidant 1010), stearyl beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate (antioxidant 1076), 2, 4-bis (n-octylthiomethylene) -6-methylphenol (antioxidant 1520); still more preferably, the antioxidant is 2, 6-di-t-butyl-p-cresol (antioxidant 264).
Preferably, the softening agent is a naphthenic oil, such as ASTM103# oil.
Preferably, the vulcanizing agent is sulfur and/or a sulfur donor, and the sulfur donor is a substance capable of providing sulfur. Preferably, the sulfur is selected from at least one of insoluble sulfur, soluble sulfur and oil-filled sulfur. For example, the vulcanizing agent IS ordinary sulfur S, oil-filled insoluble sulfur IS, and the like.
Preferably, the vulcanization accelerator is selected from at least one of thiazole accelerators, thiuram accelerators and guanidine accelerators; more preferably, the vulcanization accelerator is selected from at least one of 2,2' -Dithiodibenzothiazyl (DM), tetramethylthiuram disulfide (TMTD), diphenyl guanidine (D); still more preferably, the vulcanization accelerator is a combination of 2,2' -Dithiodibenzothiazyl (DM) and tetramethylthiuram disulfide (TMTD), and in the combination, the content of tetramethylthiuram disulfide (TMTD) is 30 to 80% by weight.
In the present invention, preferably, the microcrystalline wax is a mixture of naphthenes, normal paraffins and isoparaffins containing C30 to C50.
According to the rubber composition provided by the invention, components with specific contents and types are matched with each other, and particularly the dimercaptosuccinic acid is adopted as a rubber modifier, so that the rubber matrix is modified, the dispersibility of each component in the composition is improved, the interaction between the rubber matrix and the white carbon black is particularly facilitated, and the dispersion of the white carbon black in the rubber matrix is effectively improved, so that the prepared vulcanized rubber has excellent comprehensive properties of hard texture, high strength, good wear resistance, good rebound resilience and the like.
As previously mentioned, a second aspect of the present invention provides the use of the rubber composition of the first aspect described above for the preparation of a vulcanizate.
The method for producing a vulcanized rubber using the rubber composition of the present invention is not particularly limited and may be carried out by methods known in the art for producing a vulcanized rubber, but in order to obtain a vulcanized rubber having higher hardness and strength and better abrasion resistance, the present invention provides the following production method as described above.
The method comprises the following steps: subjecting each component of the rubber composition described in the foregoing first aspect to a treatment comprising:
(1) Carrying out first mixing on each component in the component A to obtain a section of master batch, wherein the component A contains a rubber matrix and a rubber modifier;
(2) Carrying out second mixing on the primary master batch and each component in the component B to obtain a secondary master batch, wherein the component B contains an organosilane coupling agent, polyethylene glycol and a part of white carbon black;
(3) Carrying out third mixing on the two-stage masterbatch and each component in a component C to obtain a three-stage masterbatch, wherein the component C contains titanium dioxide, active zinc oxide, an activating agent, an anti-aging agent, a softening agent, microcrystalline wax and residual white carbon black;
(4) Carrying out fourth mixing on the three-section master batch and each component in the component D to obtain final rubber, wherein the component D contains a vulcanization accelerator and a vulcanizing agent;
(5) Vulcanizing the final rubber mixture;
the rubber modifier is used in an amount of 3-7 parts by weight, the white carbon black is used in an amount of 40-60 parts by weight, the titanium dioxide is used in an amount of 10-20 parts by weight, the polyethylene glycol is used in an amount of 2-8 parts by weight, the active zinc oxide is used in an amount of 5-10 parts by weight, the organosilane coupling agent is used in an amount of 4-6 parts by weight, the activator is used in an amount of 4-6 parts by weight, the age resistor is used in an amount of 1-5 parts by weight, the softener is used in an amount of 4-10 parts by weight, the vulcanizing agent is used in an amount of 2-5 parts by weight, the vulcanization accelerator is used in an amount of 2-7 parts by weight, and the microcrystalline wax is used in an amount of 1-4 parts by weight relative to 100 parts by weight of the rubber matrix.
In the method according to the third aspect of the present invention, the types and properties of the components in the rubber composition are the same as those of the components in the composition according to the first aspect, so that the detailed description of the components is omitted herein, and those skilled in the art should not understand the limitation of the present invention.
According to a preferred embodiment of the present invention, the part of the white carbon black in step (2) is 20 to 40% by weight of the total white carbon black used in the method, more preferably one third of the total white carbon black used in the method, and thus the inventors have found that the components in the composition, particularly the white carbon black, can be better dispersed, thereby improving the hardness, strength and other properties of the vulcanized rubber produced.
Preferably, in step (1), the conditions of the first kneading at least satisfy: the rotation speed is 60-120rpm, the temperature is 70-130 ℃ and the time is 1-6min; more preferably, the conditions of the first kneading satisfy at least: the rotation speed is 70-90rpm, the temperature is 80-100 ℃, and the time is 2-3min.
According to a particularly preferred embodiment, step (1) further comprises, prior to said first mixing, plasticating said rubber matrix prior to said first mixing, and then first mixing with said rubber modifier, said plasticating conditions comprising: the temperature is 80-100deg.C, the time is 0.5-2min, and the rotation speed is 70-90rpm.
Preferably, in step (2), the conditions of the second kneading at least satisfy: the temperature is 90-150deg.C, and the time is 2-6min. More preferably, the conditions of the second kneading satisfy at least: the temperature is 100-130 ℃ and the time is 3-5min.
Preferably, in step (3), the conditions of the third kneading at least satisfy: the temperature is 140-170deg.C, and the time is 2-8min. More preferably, the conditions of the third kneading at least satisfy: the temperature is 150-160deg.C, and the time is 4-7min.
Preferably, in step (4), the fourth mixing condition at least satisfies: the rotation speed is 30-80rpm, preferably 30-50rpm, the temperature is less than or equal to 120 ℃ and the time is 4-6min.
According to a particularly preferred embodiment, step (4) further comprises, prior to said fourth mixing, plasticating said three-stage masterbatch, followed by a fourth mixing with said component D, said plasticating conditions comprising: the temperature is 30-50deg.C, the time is 0.5-2min, and the rotation speed is 30-80rpm, preferably 30-50rpm.
Preferably, in step (5), the vulcanization conditions at least satisfy: the temperature is 150-170 ℃, the pressure is 10-20MPa, and the time is 30-50min.
Preferably, the vulcanization is carried out in a press.
The method can better play the bridge role of the rubber modifier in the rubber matrix and the white carbon black, and improve the dispersion of each component in the composition, particularly the white carbon black, in the rubber matrix, so that the hardness and the strength of vulcanized rubber prepared by further vulcanization can be better improved, the wear resistance of the vulcanized rubber is improved, and the vulcanized rubber with excellent comprehensive properties such as high hardness, high strength, good wear resistance, good rebound resilience and the like is prepared.
As previously mentioned, a fourth aspect of the present invention provides a vulcanizate prepared by the process of the third aspect described above.
The vulcanized rubber prepared by the method has high hardness, high strength and excellent wear resistance.
As previously mentioned, a fifth aspect of the present invention provides the use of the vulcanized rubber of the fourth aspect described above for the preparation of soles.
The specific operation of the application is not particularly limited, and may be performed by using the vulcanized rubber known in the art to prepare soles, which is not described herein in detail, and those skilled in the art should not understand the limitation of the present invention.
As previously mentioned, a sixth aspect of the present invention provides a sole comprising the vulcanized rubber of the fourth aspect.
The sole prepared from the vulcanized rubber provided by the invention has excellent comprehensive properties of high hardness, high strength, good wear resistance, good rebound resilience and the like.
The pressures are all referred to as gauge pressures unless specifically stated otherwise.
The invention will be described in detail below by way of examples.
In the following examples, all the raw materials used were commercially available ones unless otherwise specified.
Rubber matrix: butadiene rubber: BR9000, a yankee petrochemical product in which the cis content is 97.8% by weight; solution polymerized styrene-butadiene rubber: SSBR2506, a yankee petrochemical product in which the vinyl content is 60% by weight;
rubber modifier: dimercaptosuccinic acid, a company of the ara Ding Huaxue reagent;
white carbon black: a380 Degussa, nitrogen adsorption specific surface area of 380m 2 /g；
Titanium white powder: tiO (titanium dioxide) 2 The content is 96% by weight, and the Weifang Heng Ze chemical industry Co., ltd;
polyethylene glycol: PEG2000, PEG4000, PEG6000, PEG8000, technical grade, american dow chemical company;
active zinc oxide: the average particle diameters are respectively 20nm, 40nm, 50nm and 80nm, and Hebei constant mountain chemical company;
organosilane coupling agent: si69, available from Nanjin coupling agent;
an activating agent: stearic acid, weifang Hengfeng chemical Co., ltd;
anti-aging agent: 2, 6-di-t-butyl-p-cresol (anti-aging agent 264), panhua chemical (Shanghai) Co., ltd;
softening agent: ASTM103# naphthenic oils, shandong Taichang petrochemical technology Co., ltd; epoxidized soybean oil, available from Alatin Biochemical technologies Co., ltd;
vulcanizing agent: sulfur, a constant chemical company in Weifang; dicumyl peroxide (DCP), alas Ding Shiji limited;
vulcanization accelerators: 2,2' -Dithiodibenzothiazyl (DM), tetramethylthiuram disulfide (TMTD), N-cyclohexyl-2-benzothiazole sulfenamide (CZ), shanghai Yongsheng chemical technology Co., ltd.
Microcrystalline wax: shanghai QiPod polymerization chemical Co., ltd., model 80#.
The amounts of the components in the following examples and comparative examples were each in parts by weight, and each part by weight (each part) represents 1g.
The equipment conditions for preparing the vulcanized rubber are shown in Table 1.
The test instruments of the vulcanized rubber prepared in the following examples are shown in Table 2, and specific test conditions are shown in Table 3.
TABLE 1
| Sequence number | Device name | Model number | Manufacturing factories |
| 1 | Banbury mixer | BR1600 | America Rayleigh Corp |
| 2 | Flat vulcanizing machine | XLB-D400*400*2 | First rubber machinery plant of Shanghai |
TABLE 2
TABLE 3 Table 3
Example 1
The specific formulation of the rubber composition is shown in Table 4;
the preparation process of the vulcanized rubber comprises the following steps:
(1) Carrying out first mixing on each component in the component A, wherein the component A contains a rubber matrix and a rubber modifier; specifically, a rubber matrix (butadiene rubber and solution polymerized styrene-butadiene rubber) is added into an internal mixer, the rotating speed is set to be 70rpm, the initial mixing temperature is 80 ℃, and the raw rubber plasticating time is 0.5min; adding a rubber modifier into the internal mixer for mixing, wherein the mixing temperature is 80 ℃, and the mixing time is 3min, so as to obtain a section of master batch;
(2) Carrying out second mixing on the first-stage masterbatch and each component in the component B, wherein the component B contains an organosilane coupling agent, polyethylene glycol and one third of white carbon black (accounting for one third of the weight of all the used white carbon black), the mixing time is 5min, and the rubber discharging temperature is 100 ℃ to obtain a second-stage masterbatch;
(3) Carrying out third mixing on the two-stage masterbatch and each component in a component C, wherein the component C contains titanium white, active zinc oxide, an activating agent, an anti-aging agent, a softening agent, microcrystalline wax and the rest two-thirds of white carbon black, the mixing time is 7min, and the temperature of rubber discharging is 150 ℃ to obtain three-stage masterbatch;
(4) The three-stage master batch is subjected to fourth mixing with each component in a component D, wherein the component D contains a vulcanization accelerator and a vulcanizing agent; specifically, setting the rotation speed of an internal mixer at 75rpm, carrying out plasticating on the three-section master batch for 0.5min at the initial mixing temperature of 50 ℃, adding a vulcanizing agent and a vulcanization accelerator for fourth mixing, carrying out mixing at 105 ℃ for 6min, and discharging to obtain final rubber;
(5) And (3) putting the final rubber into a plate vulcanizing machine for vulcanization, wherein the vulcanization conditions comprise: the vulcanization temperature was 150℃and the vulcanization pressure was 20MPa and the vulcanization time was 50 minutes, to prepare a vulcanized rubber sample S1.
The remaining examples were carried out using a procedure similar to example 1, except that the rubber compositions used were different in formulation and/or process parameters from example 1, with the specific conditions set forth in Table 4.
TABLE 4 Table 4
Table 4 (Xue 1)
Table 4 (Xue 2)
Example 12
In a similar manner to example 1, except that in step (2), the amount of the part of the white carbon black was 80% by weight based on the whole of the white carbon black used in the method, vulcanized rubber S12 was obtained.
Comparative example was carried out using a procedure similar to example 1, except that the rubber composition used was different in formulation and/or process parameters from example 1, and specific conditions are shown in Table 4 (section 3).
Table 4 (Xue 3)
The properties of the vulcanized rubbers prepared in the above examples were respectively tested, and specific results are shown in Table 5.
TABLE 5
| Examples | Hardness/° | Breaking strength/MPa | Tear Strength/kN/m | DIN abrasion/mm 3 | Rebound value/% |
| Example 1 | 81 | 13.0 | 40 | 75 | 33.6 |
| Example 2 | 80 | 12.8 | 39 | 73 | 34.2 |
| Example 3 | 80 | 12.9 | 38 | 71 | 33.8 |
| Example 4 | 77 | 11.0 | 35 | 94 | 31.2 |
| Example 5 | 78 | 12.2 | 38 | 80 | 33.1 |
| Example 6 | 77 | 12.7 | 36 | 85 | 32.0 |
| Example 7 | 75 | 11.8 | 35 | 75 | 33.5 |
| Example 8 | 79 | 12.5 | 34 | 87 | 32.0 |
| Example 9 | 77 | 12.0 | 34 | 86 | 31.5 |
| Example 10 | 74 | 11.9 | 33 | 89 | 30.7 |
| Example 11 | 72 | 11.2 | 32 | 94 | 29.7 |
| Example 12 | 76 | 12.1 | 34 | 82 | 31.4 |
| Comparative example 1 | 70 | 7.9 | 29 | 110 | 24.6 |
| Comparative example 2 | 88 | 5.7 | 20 | 195 | 20.1 |
| Comparative example 3 | 78 | 8.9 | 24 | 106 | 22.2 |
| Comparative example 4 | 89 | 5.2 | 19 | 187 | 21.3 |
| ComparisonExample 5 | 87 | 7.5 | 21 | 175 | 21.7 |
From the above results, it can be seen that the rubber composition provided by the invention improves the dispersibility of each component in the rubber matrix, especially the dispersibility of white carbon black in the rubber matrix, improves the hardness, strength and wear resistance of the prepared vulcanized rubber, has excellent rebound resilience performance, and obtains the vulcanized rubber with excellent comprehensive performance of hardness, strength, wear resistance and rebound resilience performance by the mutual coordination of each component with specific content and type in the composition.
Although the cured rubbers prepared in comparative examples 1 to 5, particularly comparative examples 2 and comparative examples 4 to 5, had higher hardness, the cured rubbers prepared therefrom had poor strength, abrasion resistance and rebound resilience, and the overall properties were far inferior to those of the cured rubbers provided by the present invention.
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, a number of simple variants of the technical solution of the invention are possible, including combinations of the individual technical features in any other suitable way, which simple variants and combinations should likewise be regarded as being disclosed by the invention, all falling within the scope of protection of the invention.
Claims (15)
1. The rubber composition for soles containing dimercaptosuccinic acid is characterized by comprising the following components which are stored in a mixed manner or are stored independently:
the rubber matrix, the rubber modifier, the white carbon black, the titanium dioxide, the polyethylene glycol, the active zinc oxide, the organosilane coupling agent, the activator, the anti-aging agent, the softener, the vulcanizing agent, the vulcanization accelerator and the microcrystalline wax;
the rubber comprises, by weight, relative to 100 parts of the rubber substrate, 3-7 parts of the rubber modifier, 40-60 parts of the white carbon black, 10-20 parts of the titanium dioxide, 2-8 parts of the polyethylene glycol, 5-10 parts of the active zinc oxide, 4-6 parts of the organosilane coupling agent, 4-6 parts of the activator, 1-5 parts of the antioxidant, 4-10 parts of the softener, 2-5 parts of the vulcanizing agent, 2-7 parts of the vulcanization accelerator and 1-4 parts of the microcrystalline wax;
wherein the rubber modifier is dimercaptosuccinic acid with a structure shown in a formula (1);
the rubber matrix is a mixture of butadiene rubber and solution polymerized styrene-butadiene rubber, and the content of the butadiene rubber is 80-95 wt% based on the total weight of the rubber matrix; the content of the solution polymerized styrene-butadiene rubber is 5-20 wt%;
the activator is at least one of fatty acid and fatty acid metal soap salt, and the antioxidant is phenolic antioxidant.
2. The rubber composition according to claim 1, wherein the cis-content in the butadiene rubber is 90 to 99% by weight;
and/or the vinyl content in the solution polymerized styrene-butadiene rubber is 50-70 wt%.
3. The rubber composition according to claim 1, wherein the white carbon black has a nitrogen adsorption specific surface area of 350 to 420m 2 /g；
And/or the polyethylene glycol has a number average molecular weight of 2000-6000;
and/or, the average particle size of the active zinc oxide is 20nm-50nm;
and/or the organosilane coupling agent is selected from at least one of bis- [ gamma- (triethoxysilane) propyl ] -tetrasulfide and bis- [3- (triethoxysilane) propyl ] -disulfide.
4. A rubber composition according to claim 3, wherein the organosilane coupling agent is bis- [ γ - (triethoxysilyl) propyl ] -tetrasulfide.
5. The rubber composition according to any one of claims 1 to 4, wherein the fatty acid is stearic acid;
and/or the fatty acid metal soap salt is zinc stearate.
6. The rubber composition according to any one of claims 1 to 4, wherein the softener is a naphthenic oil;
and/or the vulcanizing agent is sulfur and/or a sulfur donor;
and/or the vulcanization accelerator is selected from at least one of thiazole accelerators, thiuram accelerators and guanidine accelerators.
7. The rubber composition according to claim 6, wherein the sulfur is at least one selected from insoluble sulfur, soluble sulfur and oil-extended sulfur;
and/or the vulcanization accelerator is selected from at least one of 2,2' -dithiodibenzothiazyl, tetramethylthiuram disulfide and diphenyl guanidine.
8. Use of the rubber composition as defined in any one of claims 1 to 7 for the preparation of vulcanized rubber.
9. A process for preparing a vulcanized rubber, comprising: treating each component of the rubber composition of any one of claims 1-7, said treating comprising:
(1) Carrying out first mixing on each component in the component A to obtain a section of master batch, wherein the component A contains a rubber matrix and a rubber modifier;
(2) Carrying out second mixing on the primary master batch and each component in the component B to obtain a secondary master batch, wherein the component B contains an organosilane coupling agent, polyethylene glycol and a part of white carbon black;
(3) Carrying out third mixing on the two-stage masterbatch and each component in a component C to obtain a three-stage masterbatch, wherein the component C contains titanium dioxide, active zinc oxide, an activating agent, an anti-aging agent, a softening agent, microcrystalline wax and residual white carbon black;
(4) Carrying out fourth mixing on the three-section master batch and each component in the component D to obtain final rubber, wherein the component D contains a vulcanization accelerator and a vulcanizing agent;
(5) Vulcanizing the final rubber mixture;
the rubber modifier is used in an amount of 3-7 parts by weight, the white carbon black is used in an amount of 40-60 parts by weight, the titanium dioxide is used in an amount of 10-20 parts by weight, the polyethylene glycol is used in an amount of 2-8 parts by weight, the active zinc oxide is used in an amount of 5-10 parts by weight, the organosilane coupling agent is used in an amount of 4-6 parts by weight, the activator is used in an amount of 4-6 parts by weight, the age resistor is used in an amount of 1-5 parts by weight, the softener is used in an amount of 4-10 parts by weight, the vulcanizing agent is used in an amount of 2-5 parts by weight, the vulcanization accelerator is used in an amount of 2-7 parts by weight, and the microcrystalline wax is used in an amount of 1-4 parts by weight relative to 100 parts by weight of the rubber substrate;
in step (1), the conditions for the first kneading at least satisfy: the rotation speed is 60-120rpm, the temperature is 70-130 ℃ and the time is 1-6min;
in the step (2), the conditions of the second kneading at least satisfy: the temperature is 90-150 ℃ and the time is 2-6min;
in the step (3), the conditions of the third kneading at least satisfy: the temperature is 140-170 ℃ and the time is 2-8min;
in the step (4), the fourth kneading conditions at least satisfy: the rotating speed is 30-80rpm, the temperature is less than or equal to 120 ℃, and the time is 4-6min;
in step (5), the vulcanization conditions at least satisfy: the temperature is 150-170 ℃, the pressure is 10-20MPa, and the time is 30-50min.
10. The method of claim 9, wherein the portion of white carbon black in step (2) comprises 20-40 wt% of the total white carbon black used in the method.
11. A method according to claim 9 or 10, wherein the conditions of the first mixing are at least: the rotation speed is 70-90rpm, the temperature is 80-100 ℃ and the time is 2-3min;
and/or, the conditions of the second mixing at least satisfy: the temperature is 100-130 ℃ and the time is 3-5min;
and/or, the conditions of the third mixing at least satisfy: the temperature is 150-160deg.C, and the time is 4-7min.
12. The method according to claim 9 or 10, wherein the vulcanization is performed in a press vulcanizer.
13. A vulcanized rubber prepared by the process of any one of claims 9-12.
14. Use of the vulcanized rubber of claim 13 for the preparation of soles.
15. A sole comprising the vulcanized rubber of claim 13.
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| WO2013168640A1 (en) * | 2012-05-09 | 2013-11-14 | 株式会社ブリヂストン | Natural rubber, rubber composition comprising natural rubber and method for producing same, and tire |
| CN104231120B (en) * | 2013-06-24 | 2016-03-30 | 北京化工大学 | A kind of long chain branching high cis-1,4-polyisoprene and preparation method thereof |
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| JP2015044918A (en) * | 2013-08-27 | 2015-03-12 | 横浜ゴム株式会社 | Rubber composition, production method thereof and pneumatic tire |
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| CN108017727B (en) * | 2016-11-02 | 2020-10-23 | 中国石油化工股份有限公司 | Modified diene polymer, preparation method thereof, rubber composition and vulcanized rubber |
| CN109384965B (en) * | 2017-08-03 | 2021-04-09 | 中国石油化工股份有限公司 | Rubber composition for tire side wall of tire, vulcanized rubber, and preparation method and application thereof |
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