CN106586088A - Machine vision measurement detection device for steel battery shells, and detection method - Google Patents
Machine vision measurement detection device for steel battery shells, and detection method Download PDFInfo
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- CN106586088A CN106586088A CN201611167739.7A CN201611167739A CN106586088A CN 106586088 A CN106586088 A CN 106586088A CN 201611167739 A CN201611167739 A CN 201611167739A CN 106586088 A CN106586088 A CN 106586088A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 38
- 239000010959 steel Substances 0.000 title claims abstract description 38
- 238000001514 detection method Methods 0.000 title claims abstract description 13
- 238000005259 measurement Methods 0.000 title abstract 4
- 230000008054 signal transmission Effects 0.000 claims abstract description 4
- 239000006052 feed supplement Substances 0.000 claims description 15
- 210000000038 chest Anatomy 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 12
- 230000009286 beneficial effect Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 3
- 210000002445 nipple Anatomy 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 239000000047 product Substances 0.000 claims description 2
- 230000007423 decrease Effects 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 210000000515 tooth Anatomy 0.000 description 20
- 238000005303 weighing Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/34—Arranging and feeding articles in groups by agitators or vibrators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a machine vision measurement detection device for steel battery shells, and a detection method. The machine vision measurement detection device comprises a lifting conveying device, a boxing conveying device, a belt conveying device, a vibration disc device and an electrical cabinet, wherein a lifting conveying frame in the lifting conveying device is inclined, and a discharge funnel fixed at the high end of the lifting conveying frame is located above a boxing station of an empty box roller conveying belt of the boxing conveying device; a discharge end of a flat conveying belt of the belt conveying device is located above a dynamic boxing feeding station of a full box roller conveying belt of the boxing conveying device, and a charge end of the flat conveying belt of the belt conveying device is connected with a discharge port of a vibration disc of the vibration disc device; and a programmable controller of the electrical cabinet is connected with a machine vision camera obscura in the lifting conveying device and the vibration disc of the vibration disc device respectively in a manner of signal transmission. The machine vision measurement detection device disclosed by the invention has the advantages of being high in counting accuracy, high in production efficiency, and capable of saving labour cost.
Description
Technical field
The invention belongs to battery steel shell accurate metering vanning technical field, more particularly to a kind of machine for battery steel shell
Vision metrology detection means and detection method.
Background technology
In the past universal metering method is Weighing, and Weighing is roughly divided into two kinds：Machine Weighing and artificial
Weighing.Machine Weighing is constituted substantially：Weighing equipment is generally by weighing carrier roller, LOAD CELLS, velocity pick-up
Device, integrating instrument composition.The metering process is that weighing carrier roller is made to receive on belt substance weight and conduct to LOAD CELLS, is made
LOAD CELLS produces deformation, and deformation quantity is converted to the signal of telecommunication and delivers to integrating instrument by LOAD CELLS.While velocity sensor
, to integrating instrument, integrating instrument is according to the substance weight on belt at that time and belt speed of service meter for collection belt running speed
Calculate instantaneous Belt Flow and added up.This weighting manner is suitable for most of workpiece and weighs, the workpiece electricity that the invention is related to
Pond box hat, because its product category is various, overlay coating variable thickness, weighed quantity is larger and workpiece mass ratio itself is lighter,
Error rate needs thousand/point two of guarantee, a box number 6000, it is desirable to relatively stricter, even if using this technology, also not
This requirement must be reached, so this actual requirement weighed and do not apply to such workpiece.Some automaticities are than relatively low
Factory, can typically adopt artificial Weighing, it is random stronger if manually weighing, fill for the big counting of light weight amount
Case require, artificial error rate can be higher, the labor intensity and pressure of labourer itself also than larger, for company,
Serious prestige and economic loss can be caused.
The content of the invention
It is an object of the invention to overcome the shortcomings of that prior art is present, and a kind of machine for battery steel shell is provided and is regarded
Feel measuring and testing device and detection method.
The purpose of the present invention by following technical solution completing, including lifted conveyer device, container loading conveyor,
Belt conveyor, vibration disk device and regulator cubicle, described lifting conveyer device is managed by conveying Timing Belt, lifting conveying is lifted
Positive hairbrush, machine vision camera bellows, go out funnel, lift transportation frame, conveying supporting leg composition, lifting conveying Timing Belt with lifted
The conveying positive hairbrush of reason is relatively fixed, while there is the gap of 1mm each other, and lifted the traffic direction of the positive hairbrush of conveying reason with
The conveying direction for lifting conveying Timing Belt is contrary；Machine vision camera bellows is separately fixed in lifting transportation frame with funnel is gone out,
And go out funnel and machine vision camera bellows and be brought into close contact not light leak, the lower end of the lifting transportation frame is fixed by conveying supporting leg
Support；The described lifting transportation frame lifted in conveyer device is skewed, is fixed on the discharging for lifting the high-end place of transportation frame
Funnel is located at the empty van cylinder conveyer belt vanning station top of container loading conveyor；The flat skin of conveying of described belt conveyor
The trunkful cylinder conveyer belt vibration feed supplement vanning station top of container loading conveyor is located at discharge end, the belt conveyor
Conveying flat belt feed end is connected with the vibrating disk discharging opening of vibration disk device；The Programmable Logic Controller difference of described regulator cubicle
It is connected by signal transmission form with the vibrating disk of the machine vision camera bellows and vibration disk device that are lifted in conveyer device.
Preferably, described machine vision camera bellows is by vision camera bellows casing, Camera fixing seat, camera fixing support, work
Industry camera, camera lens, light source adapter support, camera bellows doorframe, light source bracket, Qiang Ci, adjustable plate, light source, light source adapter
Composition, Camera fixing seat mode connects for screw is fixed at the surface in vision camera bellows casing, and camera fixing support is consolidated with camera
Reservation be connected it is rotatable adjust beneficial to angle lenses, camera lens and industrial camera screw and integrally with camera fixing support phase
Even, light source adapter support is fixed at the side in vision camera bellows casing, and light source adapter is fixed on light source adapter support
On, at the side that light source is screwed on light source bracket and is fixed in vision camera bellows casing entirely through strong magnetic,
Adjustable plate is fixed at the lower section of the side in vision camera bellows casing, and camera bellows doorframe is located at vision camera bellows casing dead ahead.
Preferably, it is odontoid, axial direction generally cylinder that the described positive hairbrush of lifting conveying reason is a radial section
The roll body of shape.
Preferably, it is in wait the external tooth being distributed, the external tooth that the front of described lifting conveying Timing Belt is provided with several
For the polyurethane strips of 10X8 mm, and external tooth and the center distance of external tooth are 24mm, and the reverse side for lifting conveying Timing Belt is provided with some
The individual internal tooth being distributed in grade, the internal tooth is 8M circle-arc teeth, and internal tooth and the center distance of internal tooth are 8mm.
Preferably, described container loading conveyor has cylinder conveyer belt, gear case cylinder, first push away case cylinder, second push away
Case cylinder, the 3rd push away case cylinder composition, and the cylinder conveyer belt is divided into empty van cylinder conveyer belt and trunkful cylinder conveyer belt, the gear case
Cylinder is located at empty van cylinder conveyer belt and one end of trunkful cylinder conveyer belt to be used to case spacing, and first pushes away case cylinder positioned at empty van
On cylinder conveyer belt, second pushes away case cylinder is located between empty van cylinder conveyer belt and trunkful cylinder conveyer belt for chest to be pushed
To vibrating disk dynamic feed supplement station, the 3rd pushes away case cylinder is located on trunkful cylinder conveyer belt.
Preferably, described belt conveyor is by conveying flat belt, mini cylinder, cylinder fixed support, latch segment
Composition, cylinder fixed support is fixed on conveying flat belt, is fixed with mini cylinder on cylinder fixed support, latch segment with it is mini
The nipple of cylinder is fixed, and both sides contain guide pad.
Preferably, described vibration disk device is made up of vibrating disk and vibrating disk hold-down support, the base of vibrating disk is consolidated
It is scheduled on vibrating disk hold-down support, the vibrating disk hold-down support is fixed on the ground by expansion bolt.
A kind of detection method for utilizing machine vision measuring and testing device described above for battery steel shell, including it is as follows
Step：
1）, battery steel shell from material-falling hopper enter lifted conveyer device lifting conveying Timing Belt on, and through lifting conveying reason just
Unordered battery steel shell is managed into and only contain between each baffle plate one layer of battery steel shell by hairbrush, and is taken pictures through machine vision camera bellows vision,
Then machine vision camera bellows is calculated by programming, and the length, width, area with reference to battery steel shell is arranged, to clapped picture
In battery steel shell carry out intelligence computation；
2）, photo after treatment, the frame choosing for having a rectangle frame in battery steel shell scope is calculated to be illustrated, and has the box hat of display
Effective box hat is calculated as, if not showing in picture invalid box hat is judged to；
3）, when vision count down to the maximum up to close aim parameter, vision passes Programmable Logic Controller of the signal to regulator cubicle, can
Programmable controller feeds back to the servomotor lifted in conveyer device, lifts conveying Timing Belt and stops, in container loading conveyor
Second pushes away case cylinder pushes chest to next station --- vibration feed supplement vanning station, after its reset, gear case cylinder declines,
First pushes away case cylinder is pushed into position to be cased by empty van, after gear case cylinder resets, starts vanning, and vision metrology starts to reset to be counted again
Number；
4）, chest enter vibration feed supplement vanning station, conveying flat belt is opened, and mini cylinder valve is opened, and vibrating disk is received can
The feedback signal of programmable controller, supplies remaining box hat, after the completion for the treatment of that vibrating disk feed supplement is counted, mini cylinder action, and latch segment
Compress, while the 3rd pushes away case cylinder chest is shifted onto nowel station, whole machine vision gauge check is completed.
Beneficial effects of the present invention are：1st, count accuracy is high, meets factory inspection standard；2nd, production efficiency is high, much
Beyond the existing efficiency manually weighed；3rd, save labour turnover.
Description of the drawings
Fig. 1 is the three-dimensional general assembly structural representation of the present invention.
Fig. 2 is the lifting transport conveyor constructions schematic diagram of the present invention.
Fig. 3 is the container loading conveyor structural representation of the present invention.
Fig. 4 is the belt conveyor structural representation of the present invention.
Fig. 5 is the vibration disk device structural representation of the present invention.
Fig. 6 is the lifting conveying Timing Belt structural representation of the present invention.
Fig. 7 is the machine vision camera bellows main structure diagram of the present invention.
Fig. 8 is the machine vision camera bellows side structure schematic view of the present invention.
Fig. 9 is the positive hair brush structure schematic diagram of lifting conveying reason of the present invention.
Figure 10 is the structural representation between the positive hairbrush of lifting conveying reason of the present invention and lifting conveying Timing Belt.
Label in accompanying drawing is respectively：1st, conveyer device is lifted；2nd, container loading conveyor；3rd, belt conveyor；4th, shake
Moving plate device；5th, regulator cubicle；11st, conveying Timing Belt is lifted；12nd, the positive hairbrush of conveying reason is lifted；13rd, machine vision camera bellows；14th, go out
Funnel；15th, transportation frame is lifted；16th, supporting leg is conveyed；21st, empty van cylinder conveyer belt；22nd, trunkful cylinder conveyer belt；23rd,
One pushes away case cylinder；24th, second case cylinder is pushed away；25th, the 3rd case cylinder is pushed away；26th, case cylinder is kept off；31st, flat belt is conveyed；32nd, it is mini
Cylinder；33rd, cylinder fixed support；34th, latch segment；41st, vibrating disk；42nd, vibrating disk hold-down support；111st, external tooth；112nd, internal tooth；
113rd, zone face；130th, adjustable plate；131st, vision camera bellows casing；132nd, Camera fixing seat；133rd, camera fixing support；134th, industry
Camera；135th, camera lens；136th, light source adapter support；137th, camera bellows doorframe；138th, light source bracket；139th, Qiang Ci；140、
Light source；141st, light source adapter.
Specific embodiment
Below in conjunction with accompanying drawing, 1 to 10 couple of present invention does detailed introduction：The present invention includes lifting conveyer device 1, vanning
Conveyer device 2, belt conveyor 3, vibration disk device 4 and regulator cubicle 5, described lifting conveyer device 1 is same by conveying is lifted
Step band 11, lifting conveying manage positive hairbrush 12, machine vision camera bellows 13, go out funnel 14, lift transportation frame 15, conveying supporting leg 16
Composition, the lifting conveying Timing Belt 11 is relatively fixed with the positive hairbrush 12 of conveying reason is lifted, while have the gap of 1mm each other,
And it is contrary with the conveying direction for lifting conveying Timing Belt 11 to lift the traffic direction of the positive hairbrush 12 of conveying reason；Machine vision camera bellows
13 and go out funnel 14 and be separately fixed in lifting transportation frame 15, and go out funnel 14 and be brought into close contact with machine vision camera bellows 13
Not light leak, the lower end of the lifting transportation frame 15 is fixed by conveying supporting leg 16 and is supported；Described lifts carrying in conveyer device 1
It is skewed to rise transportation frame 15, and be fixed on the high-end place of lifting transportation frame 15 goes out funnel 14 positioned at container loading conveyor 2
Empty van cylinder conveyer belt 21 vanning station top；The discharge end of conveying flat belt 31 of described belt conveyor 3 is located at dress
The vibration feed supplement vanning station of trunkful cylinder conveyer belt 22 top of case conveyer device 2, the conveying flat belt of the belt conveyor 3
31 feed ends are connected with the vibrating disk discharging opening of vibration disk device 4；The Programmable Logic Controller of described regulator cubicle 5 respectively with lifting
Machine vision camera bellows 13 in conveyer device 1 is connected with the vibrating disk 41 of vibration disk device 4 by signal transmission form.
Described machine vision camera bellows 13 by vision camera bellows casing 131, Camera fixing seat 132, camera fixing support 133,
Industrial camera 134, camera lens 135, light source adapter support 136, camera bellows doorframe 137, light source bracket 138, strong magnetic 139, tune
Section plate 130, light source 140, light source adapter 141 are constituted, and the mode connects for screw of Camera fixing seat 132 is fixed on vision camera bellows casing
At surface in 131, camera fixing support 133 is connected rotatable beneficial to angle lenses regulation, camera with Camera fixing seat 132
Camera lens 135 and industrial camera 134 are screwed and are integrally connected with camera fixing support 133, and light source adapter support 136 is fixed on and regards
Feel that light source adapter 141 is fixed on light source adapter support 136, and light source 140 uses screw at the side in camera bellows casing 131
At the side for being fixed on light source bracket 138 and being fixed in vision camera bellows casing 131 entirely through strong magnetic 139, adjust
Plate 130 is fixed at the lower section of the side in vision camera bellows casing 131, adjusts suitable needed for taking pictures by adjusting its height
Brightness, camera bellows doorframe 137 is located at the dead ahead of vision camera bellows casing 131.
It is odontoid, axially generally columned rolling that the described positive hairbrush 12 of lifting conveying reason is a radial section
Body, its Main Function is that rambling battery steel shell is made in order, allows battery steel shell to ensure that each lifts conveying Timing Belt 11
Have between baffle plate and only one layer battery steel shell, such vision is conveniently done counting and judged.
The front of described lifting conveying Timing Belt 11 is provided with several external tooths 111 being distributed in grade, and the external tooth 111 is
The polyurethane strips of 10X8 mm, and external tooth 111 and the center distance of external tooth 111 are 24mm, the reverse side for lifting conveying Timing Belt 11 sets
There are several in waiting the internal tooth 112 that is distributed, the internal tooth 112 is 8M circle-arc teeth, and the center distance of internal tooth 112 and internal tooth 112
For 8mm；Due to measuring, workpiece itself is relatively brighter in brilliant white, so zone face 113 is from the larger green of contrast, Liang Zherong
Connect and form, high life.
Described container loading conveyor 2 has cylinder conveyer belt, gear case cylinder 26, first to push away case cylinder 23, second push away case gas
Cylinder the 24, the 3rd pushes away case cylinder 25 and constitutes, and the cylinder conveyer belt is divided into empty van cylinder conveyer belt 21 and trunkful cylinder conveyer belt 22, should
Gear case cylinder 26 is located at empty van cylinder conveyer belt 21 and one end of trunkful cylinder conveyer belt 22 to be used to case spacing, is also next
The waiting station of case is pushed away, first pushes away case cylinder 23 on empty van cylinder conveyer belt 21, if when position of casing does not have chest, pushed away
Case cylinder 1 is pushed to vanning position empty van, and second pushes away case cylinder 24 conveys positioned at empty van cylinder conveyer belt 21 and trunkful cylinder
It is used to for chest to be pushed to vibrating disk dynamic feed supplement station between band 22, the 3rd pushes away case cylinder 25 positioned at trunkful cylinder conveyer belt 22
On, its Main Function is that the chest that vibrating disk has mended material is pushed to into nowel position.
Described belt conveyor 3 is by conveying flat belt 31, mini cylinder 32, cylinder fixed support 33, latch segment 34
Composition, cylinder fixed support 33 is fixed on conveying flat belt 31, and mini cylinder 32 is fixed with cylinder fixed support 33, is locked
Block 34 is fixed with the nipple of mini cylinder 32, and both sides contain guide pad.
Described vibration disk device 4 is made up of vibrating disk 41 and vibrating disk hold-down support 42, and the base of vibrating disk 41 is fixed
On vibrating disk hold-down support 42, the vibrating disk hold-down support 42 is fixed on the ground by expansion bolt, prevents vibrating disk 41
Sideslip, vibrating disk 41 is suitable for the battery steel shell of two kinds of specifications, discharges regardless of concentric reducer, and minor face is forward.
A kind of detection method of the machine vision measuring and testing device for battery steel shell, comprises the steps：
1）, battery steel shell from material-falling hopper enter lifted conveyer device 1 lifting conveying Timing Belt 11 on, and through lifting conveying reason
Unordered battery steel shell is managed into and only contain between each baffle plate one layer of battery steel shell by positive hairbrush 12, and through the vision of machine vision camera bellows 13
Take pictures, then machine vision camera bellows 13 is calculated by programming, the length, width, area with reference to battery steel shell is arranged, to institute
The battery steel shell clapped in picture carries out intelligence computation；
2）, photo after treatment, the frame choosing for having a rectangle frame in battery steel shell scope is calculated to be illustrated, and has the box hat of display
Effective box hat is calculated as, if not showing in picture invalid box hat is judged to；
3）, when vision count down to the maximum up to close aim parameter（Destination number 6000, now counts 5911, and difference 99 is less than
One photo theoretical maximum 96）, vision passes Programmable Logic Controller of the signal to regulator cubicle 5, and Programmable Logic Controller feeds back to and carry
The servomotor in conveyer device 1 is risen, conveying Timing Belt 11 is lifted and is stopped, second in container loading conveyor 2 pushes away case cylinder 24
Push chest to next station --- vibration feed supplement vanning station, after its reset, gear case cylinder 26 declines, and first pushes away case gas
Empty van is pushed into position to be cased by cylinder 23, after gear case cylinder 26 resets, starts vanning, and vision metrology starts clearing and counts again；Cross
Machine vision and Programmable Logic Controller carry out real-time communication in journey, take pictures apart from 288mm, often cross 288mm Programmable Logic Controllers and touch
Send out vision to take pictures in real time, when the close aim parameter of vision metrology, walk fixed range（Take pictures station limit superior and blanking station it
Between distance, the lattice of example project 23）, with reference to mechanical baffle limiting；
4）, chest enter vibration feed supplement vanning station, conveying flat belt 31 open, the valve of mini cylinder 32 open, vibrating disk 41
The feedback signal of Programmable Logic Controller is received, remaining box hat is supplied, after the completion for the treatment of that the feed supplement of vibrating disk 41 is counted, mini cylinder 32 is moved
Make, latch segment 34 compresses, while the 3rd pushes away case cylinder 25 chest is shifted onto nowel station, whole machine vision gauge check is complete
Into.
It is understood that it will be understood by those skilled in the art that to technical scheme and inventive concept in addition etc.
Should all belong to the protection domain of appended claims of the invention with replacement or change.
Claims (8)
1. a kind of machine vision measuring and testing device for battery steel shell, including lifting conveyer device（1）, container loading conveyor
（2）, belt conveyor（3）, vibration disk device（4）And regulator cubicle（5）, it is characterised in that：Described lifting conveyer device（1）
Timing Belt is conveyed by being lifted（11）, lift the conveying positive hairbrush of reason（12）, machine vision camera bellows（13）, go out funnel（14）, lifted
Transportation frame（15）, conveying supporting leg（16）Composition, the lifting conveying Timing Belt（11）Positive hairbrush is managed with conveying is lifted（12）Relatively
It is fixed, while there is the gap of 1mm each other, and lift the positive hairbrush of conveying reason（12）Traffic direction with lifted conveying it is synchronous
Band（11）Conveying direction it is contrary；Machine vision camera bellows（13）With go out funnel（14）It is separately fixed at lifting transportation frame（15）
On, and go out funnel（14）With machine vision camera bellows（13）Not light leak is brought into close contact, the lifting transportation frame（15）Lower end lead to
Cross conveying supporting leg（16）It is fixed to support；Described lifting conveyer device（1）Interior lifting transportation frame（15）For skewed, fixation
In lifting transportation frame（15）High-end place goes out funnel（14）Positioned at container loading conveyor（2）Empty van cylinder conveyer belt（21）
Vanning station top；Described belt conveyor（3）Conveying flat belt（31）Discharge end is located at container loading conveyor（2）'s
Trunkful cylinder conveyer belt（22）Vibration feed supplement vanning station top, the belt conveyor（3）Conveying flat belt（31）Charging
End and vibration disk device（4）Vibrating disk discharging opening be connected；Described regulator cubicle（5）Programmable Logic Controller respectively with lifted it is defeated
Send device（1）Interior machine vision camera bellows（13）And vibration disk device（4）Vibrating disk（41）It is connected by signal transmission form.
2. the machine vision measuring and testing device for battery steel shell according to claim 1, it is characterised in that：Described
Machine vision camera bellows（13）By vision camera bellows casing（131）, Camera fixing seat（132）, camera fixing support（133）, industrial phase
Machine（134）, camera lens（135）, light source adapter support（136）, camera bellows doorframe（137）, light source bracket（138）, Qiang Ci
（139）, adjustable plate（130）, light source（140）, light source adapter（141）Composition, Camera fixing seat（132）Fixed with mode connects for screw
In vision camera bellows casing（131）At interior surface, camera fixing support（133）With Camera fixing seat（132）It is connected rotatable
Adjust beneficial to angle lenses, camera lens（135）And industrial camera（134）Screw and integrally and camera fixing support（133）Phase
Even, light source adapter support（136）It is fixed on vision camera bellows casing（131）At interior side, light source adapter（141）It is fixed on
Light source adapter support（136）On, light source（140）It is screwed in light source bracket（138）Above and entirely through strong magnetic（139）
It is fixed in vision camera bellows casing（131）At interior side, adjustable plate（130）It is fixed on vision camera bellows casing（131）Interior
At the lower section of side, camera bellows doorframe（137）Positioned at vision camera bellows casing（131）At dead ahead.
3. the machine vision measuring and testing device for battery steel shell according to claim 1, it is characterised in that：Described
Lift the positive hairbrush of conveying reason（12）It is odontoid, axially generally columned roll body for a radial section.
4. the machine vision measuring and testing device for battery steel shell according to claim 1, it is characterised in that：Described
Lift conveying Timing Belt（11）Front be provided with several in waiting the external tooth that is distributed（111）, the external tooth（111）For 10X8 mm
Polyurethane strips, and external tooth（111）With external tooth（111）Center distance be 24mm, lifted conveying Timing Belt（11）Reverse side set
There are several to be in wait the internal tooth being distributed（112）, the internal tooth（112）For 8M circle-arc teeth, and internal tooth（112）With internal tooth（112）'s
Center distance is 8mm.
5. the machine vision measuring and testing device for battery steel shell according to claim 1, it is characterised in that：Described
Container loading conveyor（2）There are cylinder conveyer belt, gear case cylinder（26）, first push away case cylinder（23）, second push away case cylinder（24）,
Three push away case cylinder（25）Composition, the cylinder conveyer belt is divided into empty van cylinder conveyer belt（21）With trunkful cylinder conveyer belt（22）, should
Gear case cylinder（26）Positioned at empty van cylinder conveyer belt（21）With trunkful cylinder conveyer belt（22）One end be used for case spacing, first
Push away case cylinder（23）Positioned at empty van cylinder conveyer belt（21）On, second pushes away case cylinder（24）Positioned at empty van cylinder conveyer belt（21）With
Trunkful cylinder conveyer belt（22）Between be used to for chest to be pushed to vibrating disk dynamic feed supplement station, the 3rd pushes away case cylinder（25）It is located at
Trunkful cylinder conveyer belt（22）On.
6. the machine vision measuring and testing device for battery steel shell according to claim 1, it is characterised in that：Described
Belt conveyor（3）By conveying flat belt（31）, mini cylinder（32）, cylinder fixed support（33）, latch segment（34）Composition,
Cylinder fixed support（33）It is fixed on conveying flat belt（31）On, cylinder fixed support（33）On be fixed with mini cylinder（32）,
Latch segment（34）With mini cylinder（32）Nipple fix, and both sides contain guide pad.
7. the machine vision measuring and testing device for battery steel shell according to claim 1, it is characterised in that：Described
Vibration disk device（4）By vibrating disk（41）With vibrating disk hold-down support（42）Composition, vibrating disk（41）Base be fixed on vibration
Disk hold-down support（42）On, the vibrating disk hold-down support（42）Fixed on the ground by expansion bolt.
8. a kind of detection method for utilizing the as claimed in claim 1 machine vision measuring and testing device for being used for battery steel shell,
It is characterized in that：Comprise the steps：
1）, battery steel shell from material-falling hopper enter lifted conveyer device（1）Lifting conveying Timing Belt（11）On, and it is defeated through being lifted
Send reason positive hairbrush（12）Unordered battery steel shell is managed into and only contain between each baffle plate one layer of battery steel shell, and through machine vision camera bellows
（13）Vision is taken pictures, then machine vision camera bellows（13）Calculated by programming, length, width with reference to battery steel shell, face
Product is arranged, and to the battery steel shell in clapped picture intelligence computation is carried out；
2）, photo after treatment, the frame choosing for having a rectangle frame in battery steel shell scope is calculated to be illustrated, and has the box hat of display
Effective box hat is calculated as, if not showing in picture invalid box hat is judged to；
3）, when vision count down to the maximum up to close aim parameter, vision passes signal to regulator cubicle（5）PLC technology
Device, Programmable Logic Controller feeds back to lifting conveyer device（1）Interior servomotor, lifts conveying Timing Belt（11）Stop, vanning
Conveyer device（2）Interior second pushes away case cylinder（24）Push chest to next station --- vibration feed supplement vanning station, treat it
After reset, case cylinder is kept off（26）Decline, first pushes away case cylinder（23）Empty van is pushed into into position to be cased, case cylinder is kept off（26）Reset
Afterwards, vanning is started, vision metrology starts clearing and counts again；
4）, chest enter vibration feed supplement vanning station, convey flat belt（31）Open, mini cylinder（32）Valve is opened, vibration
Disk（41）The feedback signal of Programmable Logic Controller is received, remaining box hat is supplied, vibrating disk is treated（41）It is mini after the completion of feed supplement is counted
Cylinder（32）Action, latch segment（34）Compress, while the 3rd pushes away case cylinder（25）Chest is shifted onto nowel station, whole machine is regarded
Feel that gauge check is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN107185848A (en) * | 2017-06-29 | 2017-09-22 | 东莞三润田智能科技股份有限公司 | Sheet metal intelligent screening equipment |
| CN107350168A (en) * | 2017-08-28 | 2017-11-17 | 宁夏大学 | A kind of potato Fast nondestructive evaluation self-grading device and method |
| CN110290257A (en) * | 2019-07-09 | 2019-09-27 | 北京邮电大学 | Cell phone rear cover vision-based detection production line |
| CN111151470A (en) * | 2020-01-21 | 2020-05-15 | 上海永太汽车零部件有限公司 | Welded nut boxing device |
| CN111266306A (en) * | 2020-01-21 | 2020-06-12 | 上海永太汽车零部件有限公司 | Welded nut is screening vanning system in batches |
| CN112009779A (en) * | 2020-08-27 | 2020-12-01 | 石家庄旭家焊接材料有限公司 | Automatic packing machine for welding materials |
| CN113353339A (en) * | 2021-06-21 | 2021-09-07 | 东莞市中浩智能科技有限公司 | Steel shell arranging and inserting machine |
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| CN107185848A (en) * | 2017-06-29 | 2017-09-22 | 东莞三润田智能科技股份有限公司 | Sheet metal intelligent screening equipment |
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| CN114476598A (en) * | 2022-01-10 | 2022-05-13 | 厦门三圈电池有限公司 | Conveyor for flower shells |
| CN114476598B (en) * | 2022-01-10 | 2024-03-01 | 厦门三圈电池有限公司 | Flower shell conveyor |
| CN114348357A (en) * | 2022-03-17 | 2022-04-15 | 江苏靓时新材料科技股份有限公司 | Decorative paper packing plant |
| CN114348357B (en) * | 2022-03-17 | 2022-06-03 | 江苏靓时新材料科技股份有限公司 | Decorative paper packing plant |
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