CN106524720A - Integrated furnace for drying and firing ceramics - Google Patents
Integrated furnace for drying and firing ceramics Download PDFInfo
- Publication number
- CN106524720A CN106524720A CN201611021847.3A CN201611021847A CN106524720A CN 106524720 A CN106524720 A CN 106524720A CN 201611021847 A CN201611021847 A CN 201611021847A CN 106524720 A CN106524720 A CN 106524720A
- Authority
- CN
- China
- Prior art keywords
- fire grate
- drying
- furnace
- chamber
- heater
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
- F26B15/18—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/08—Parts thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/12—Drying solid materials or objects by processes not involving the application of heat by suction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any preceding group
- F27B17/0016—Chamber type furnaces
- F27B17/0041—Chamber type furnaces specially adapted for burning bricks or pottery
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D15/00—Handling or treating discharged material; Supports or receiving chambers therefor
- F27D15/02—Cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0028—Regulation
Abstract
The invention discloses an integrated furnace for drying and firing ceramics. The integrated furnace comprises a furnace body, a furnace grate and a controller, wherein the furnace grate is arranged at the bottom of the furnace body and can rotate under the driving of a power device; the furnace body comprises a drying chamber, a high-temperature firing chamber and a cooling chamber; a barrier door is arranged in each chamber of the furnace body; a heat insulation bottom plate is arranged at the bottom of the upper layer of the furnace grate; the bottom of the upper layer is attached onto the heat insulation bottom plate and slides on the heat insulation bottom plate when the furnace grate rotates; the barrier doors are opened under the control of the controller, then the furnace grate rotates; and the barrier doors are closed after the furnace grate stops rotating. The integrated furnace for drying and firing ceramics is used for placing ceramic rings on layered frames; the layered frames filled with the ceramic rings are conveyed into the drying chamber and the high-temperature firing chamber by the furnace grate and are dried and fired; the furnace body is short and is small in occupied area, high in operating efficiency and simple and convenient to operate.
Description
Technical field
The present invention relates to a kind of ceramics drying and burning equipment, more particularly, to a kind of drying of collection ceramics and ceramic firing are
The kiln of one.
Background technology
At present, ceramic drying is that ceramic firing is using roller bed type kiln completing using roller bed type Ceramic Dryer equipment
Completing, ceramics are dried stove and ceramic firing is respectively different operation, and the equipment for being adopted is also independently.It is existing
A kind of building ceramic single-layer rapid dryer of the Ceramic Dryer equipment as disclosed in number of patent application is 201220323677.5
Equipment, includes the individual layer roller belt drier being mainly made up of heat supply and two big system of dehumidifier, heating system include combustion-supporting system,
Combustion system and heat supply component, combustion-supporting system are correspondingly arranged at the top of roller kilns, and pass through its pipeline and be placed in roller kilns both sides
Combustion system connect, meanwhile, heat supply component correspondence is placed in the upper and lower side of roller-way of roller kilns, and by its pipeline with it is above-mentioned
Combustion system connects；Dehumidification system includes dehumidifier airduct and dehumidifier blower fan, and dehumidifier airduct is correspondingly arranged at upper and lower the two of roller kilns
Side, and communicate with inside roller kilns, meanwhile, the dehumidifier airduct is connected with the dehumidifier blower fan being placed at the top of roller kilns, by this
The gravitation of dehumidifier blower fan is discharged to the moisture produced after dry base substrate in roller kilns outside roller kilns.The patent claim the utility model into
Work(solve moisture high product be difficult to be dried, the problems such as easily split brick, with shortening arid cycle, the advantage of improve production efficiency.
But, when this roller bed type individual layer drier equipment works, ceramic blank is that drying, kiln body are completed in the course of conveying of roller-way
Big compared with long floor space, actual production is inefficient.
The content of the invention
In order to solve in prior art, ceramics drying and firing process are complicated, and the problem of low production efficiency, the present invention are provided
All-in-one oven is fired in a kind of ceramics drying, and this ceramics drying is fired all-in-one oven and can disposably complete ceramics drying and burn till work
Sequence, the short floor space of body of heater are little, and production efficiency is high.
The technical proposal for solving the technical problem of the invention is：A kind of ceramics drying firing all-in-one oven, including body of heater,
Fire grate and controller, the fire grate are arranged on the bottom of furnace body, and the fire grate can be rotated under power set driving, described
Body of heater includes hothouse, high temperature combustors and cooling chamber, and each room of the body of heater arranges barrier door, and fire grate upper strata bottom is arranged
Heat insulation bottom board, when the fire grate rotates, upper strata bottom is attached on the heat insulation bottom board and slides, and works under controller control
When, barrier door fire grate rotation after opening, fire grate barrier door closing after stopping.
Wherein, the fire grate is the conveying device by made by bad high-temperature material, entrance of the fire grate from outside the body of heater
Place extends to the exit outside the body of heater through each operating room in the body of heater, can be by greenwave from the body of heater
Outer porch starts each operating room being fed sequentially in the body of heater, and the ceramic product for burning till is transported to the body of heater
Outer exit；The hothouse, the high temperature combustors and the cooling chamber are arranged above the heat insulation bottom board, described
When barrier door is closed, the hothouse, the high temperature combustors and the cooling chamber are the operating rooms of relatively independent closing.
As further technical scheme, also including layer frame, the layer frame is to lay the support of ceramic blank, will be equipped with ceramics
The layer frame of base is placed on the fire grate of the outer porch of the body of heater, and the layer frame is sequentially sent to described dry by the fire grate
Dry room, the high temperature combustors and the cooling chamber are dried and burn till, and finally the layer frame is transported to outside the body of heater
Exit.
Used as further technical scheme, the hothouse includes moisturizing firing chamber, negative pressure dewatering station and drying chamber, described
Moisturizing firing chamber keeps certain humidity to be prevented from ceramic blank cracking when heating up to ceramic blank；The negative pressure dewatering station peace
Equipped with strong drawing machine, ceramic blank surface is made to form negative pressure, the hydrone in ceramic blank is rapidly separated；The drying chamber is used to make pottery
Porcelain base high temperature drying.
The invention has the beneficial effects as follows：Pottery is placed as one kind ceramics drying firing all-in-one oven of the present invention employs layer frame
Porcelain base, the layer frame that will be equipped with ceramic blank by fire grate is respectively fed to hothouse and high temperature combustors are dried and burn till, and body of heater is short
Floor space is little, high working efficiency and easy to operate.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the schematic diagram of the present invention.
In figure, the implication of each reference is：1. fire grate；2. heat insulation bottom board；3. layer frame；4. barrier door；5. moisturizing liter
Greenhouse；6. negative pressure dewatering station；7. drying chamber；8. high temperature combustors；9. cooling chamber.
Specific embodiment
As shown in figure 1, all-in-one oven, including body of heater, fire grate 1, layer frame 3 and controller are fired in a kind of ceramics drying.The stove
Body includes hothouse, high temperature combustors 8 and cooling chamber 9, and the hothouse includes moisturizing firing chamber 5, negative pressure dewatering station 6 and drying
Room 7, the moisturizing firing chamber 5 keep certain humidity to be prevented from ceramic blank cracking when heating up to ceramic blank, described negative
Pressure-off hydroecium 6 is provided with strong drawing machine, makes ceramic blank surface form negative pressure, and the hydrone in ceramic blank is rapidly separated, described
Drying chamber 7 is used for ceramic blank high temperature drying, and each room of the body of heater arranges barrier door 4, the hothouse, the high temperature combustors 8
It is arranged above heat insulation bottom board 2 with the cooling chamber 9, when the barrier door 4 is closed, the hothouse, the high-temp combustion
Room 8 and the cooling chamber 9 are the operating rooms of relatively independent closing；The fire grate 1 is the conveying device by made by bad high-temperature material,
The fire grate 1 is arranged on the bottom of furnace body, and the heat insulation bottom board 2 is arranged on 1 upper strata bottom of the fire grate, and the fire grate 1 exists
Power set can be rotated under driving, and when the fire grate 1 rotates, upper strata bottom is attached on the heat insulation bottom board 2 and slides, the stove
1 porch from outside the body of heater of row extends to the outlet outside the body of heater through each operating room in the body of heater
Place, porch that can be by greenwave from outside the body of heater starts each operating room being fed sequentially in the body of heater, will burn till
Ceramic product be transported to the exit outside the body of heater；The layer frame 3 is to lay the support of ceramic blank, will be equipped with ceramic blank
The layer frame 3 is placed on the fire grate 1 of the outer porch of the body of heater, and the layer frame 3 is sequentially sent to described dry by the fire grate 1
Dry room, the high temperature combustors 8 and the cooling chamber 9 are dried and burn till, and the layer frame 3 is transported to the body of heater finally
At outer vent, under controller control, after the barrier door 4 is opened, the fire grate 1 rotates, institute after the stopping of the fire grate 1
State barrier door 4 to close.
During work, working procedure is set first in the controller, ceramic blank is arranged in the layer frame 3, by institute
State layer frame 3 to be placed on the fire grate 1 of the outer porch of the body of heater, then start the director demon, open the barrier
Fire grate 1 described in door 4 rotates and the layer frame 3 of porch is transported in the moisturizing firing chamber 5, and the barrier door 4 is closed, institute
Stating layer frame 3 carries out moisturizing intensification in the moisturizing firing chamber 5 of closing under control of the controller, now, again in the stove
The layer frame 3 for being provided with ceramic blank is placed on the fire grate 1 of external porch；The barrier door to after the program setting time
4 open, and the fire grate 1 rotates and the layer frame 3 of porch is again fed in the moisturizing firing chamber 5, the moisturizing liter
In greenhouse 5, original layer frame 3 is dehydrated in being transported to the negative pressure dewatering station 6, like this constantly in the stove
The layer frame 3 for being provided with ceramic blank is placed on the fire grate 1 of external porch, the fire grate 1 successively will be the layer frame 3 defeated
Be sent to moisturizing in the moisturizing firing chamber 5 heat up, be transported to the negative pressure dewatering station 6 in carry out being dehydrated, be transported to the drying
Be dried in room 7, be transported to the high temperature combustors 8 in be fired, be transported to cooling in the cooling chamber 9, last defeated
It is sent at the body of heater outer vent.
Claims (3)
1. all-in-one oven, including body of heater, fire grate are fired in a kind of ceramics drying（1）And controller, the fire grate（1）It is arranged on the stove
Body bottom, the fire grate（1）Can rotate in the case where power set drive, it is characterised in that：The body of heater includes hothouse, high temperature
Combustion chamber（8）And cooling chamber（9）, each room of the body of heater arranges barrier door（4）, the fire grate（1）Upper strata bottom arranges heat-insulated bottom
Plate（2）, the fire grate（1）During rotation, upper strata bottom is attached to the heat insulation bottom board（2）Upper slip, the work under controller control
When making, the barrier door（4）The fire grate after opening（1）Rotation, the fire grate（1）The barrier door after stopping（4）Close.
2. all-in-one oven is fired in a kind of ceramics drying according to claim 1, it is characterised in that：Also include layer frame（3）, it is described
Layer frame（3）It is the support for laying ceramic blank, will be equipped with the layer frame of ceramic blank（3）It is placed in the described of the outer porch of the body of heater
Fire grate（1）On, the fire grate（1）By the layer frame（3）It is sequentially sent to the hothouse, the high temperature combustors（8）With it is described
Cooling chamber（9）It is dried and burns till, finally by the layer frame（3）It is transported at the body of heater outer vent.
3. all-in-one oven is fired in a kind of ceramics drying according to claim 1 and 2, it is characterised in that：The hothouse includes
Moisturizing firing chamber（5）, negative pressure dewatering station（6）And drying chamber（7）, the moisturizing firing chamber（5）Protect when heating up to ceramic blank
Hold certain humidity and be prevented from ceramic blank cracking；The negative pressure dewatering station（6）Strong drawing machine is installed, ceramic blank surface shape is made
Into negative pressure, the hydrone in ceramic blank is rapidly separated；The drying chamber（7）For ceramic blank high temperature drying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611021847.3A CN106524720A (en) | 2016-11-21 | 2016-11-21 | Integrated furnace for drying and firing ceramics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611021847.3A CN106524720A (en) | 2016-11-21 | 2016-11-21 | Integrated furnace for drying and firing ceramics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106524720A true CN106524720A (en) | 2017-03-22 |
Family
ID=58352410
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611021847.3A Pending CN106524720A (en) | 2016-11-21 | 2016-11-21 | Integrated furnace for drying and firing ceramics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106524720A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111928277A (en) * | 2020-07-12 | 2020-11-13 | 厦门大学嘉庚学院 | Ceramic design is with environment-friendly firing stove of being convenient for porcelain base to get and put |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3598376A (en) * | 1968-09-07 | 1971-08-10 | Enrico Putin | Plant for drying, firing and stacking bricks |
| EP0208620A1 (en) * | 1985-07-12 | 1987-01-14 | Société d'Etudes et de Constructions Electriques et Mécaniques SECEM | Modification of drying and burning installations for ceramic products |
| DE10023702A1 (en) * | 2000-05-16 | 2001-11-22 | Forsch Anorganische Werkstoffe | Furnace for firing ceramics has a connection provided between the combustion chamber and a further chamber containing fluorine-absorbing material to directly introduce furnace gases |
| CN101289322A (en) * | 2008-06-06 | 2008-10-22 | 陈信旺 | Process for producing ceramic and special equipment thereof |
| CN202770125U (en) * | 2012-07-06 | 2013-03-06 | 广东中窑窑业股份有限公司 | Architectural ceramic monolayer rapid drying dryer |
| CN103664197A (en) * | 2013-11-22 | 2014-03-26 | 恩平市汉邦陶瓷有限公司 | Novel extrusion clay tile roller way type quick drying and horizontal quick firing process |
| CN203561190U (en) * | 2013-11-08 | 2014-04-23 | 长兴云峰炉料有限公司 | Energy-saving kiln for firing door bricks |
| CN203586768U (en) * | 2013-11-30 | 2014-05-07 | 周全初 | Section-type tunnel kiln |
| CN103925780A (en) * | 2014-05-05 | 2014-07-16 | 赵宽学 | Roller way type clay tile blank drying device |
| CN203908247U (en) * | 2014-05-29 | 2014-10-29 | 宁德新能源科技有限公司 | Cell drying device |
| CN104713355A (en) * | 2013-12-15 | 2015-06-17 | 赵文志 | Firing device for cob brick |
-
2016
- 2016-11-21 CN CN201611021847.3A patent/CN106524720A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3598376A (en) * | 1968-09-07 | 1971-08-10 | Enrico Putin | Plant for drying, firing and stacking bricks |
| EP0208620A1 (en) * | 1985-07-12 | 1987-01-14 | Société d'Etudes et de Constructions Electriques et Mécaniques SECEM | Modification of drying and burning installations for ceramic products |
| DE10023702A1 (en) * | 2000-05-16 | 2001-11-22 | Forsch Anorganische Werkstoffe | Furnace for firing ceramics has a connection provided between the combustion chamber and a further chamber containing fluorine-absorbing material to directly introduce furnace gases |
| CN101289322A (en) * | 2008-06-06 | 2008-10-22 | 陈信旺 | Process for producing ceramic and special equipment thereof |
| CN202770125U (en) * | 2012-07-06 | 2013-03-06 | 广东中窑窑业股份有限公司 | Architectural ceramic monolayer rapid drying dryer |
| CN203561190U (en) * | 2013-11-08 | 2014-04-23 | 长兴云峰炉料有限公司 | Energy-saving kiln for firing door bricks |
| CN103664197A (en) * | 2013-11-22 | 2014-03-26 | 恩平市汉邦陶瓷有限公司 | Novel extrusion clay tile roller way type quick drying and horizontal quick firing process |
| CN203586768U (en) * | 2013-11-30 | 2014-05-07 | 周全初 | Section-type tunnel kiln |
| CN104713355A (en) * | 2013-12-15 | 2015-06-17 | 赵文志 | Firing device for cob brick |
| CN103925780A (en) * | 2014-05-05 | 2014-07-16 | 赵宽学 | Roller way type clay tile blank drying device |
| CN203908247U (en) * | 2014-05-29 | 2014-10-29 | 宁德新能源科技有限公司 | Cell drying device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111928277A (en) * | 2020-07-12 | 2020-11-13 | 厦门大学嘉庚学院 | Ceramic design is with environment-friendly firing stove of being convenient for porcelain base to get and put |
| CN111928277B (en) * | 2020-07-12 | 2022-07-12 | 厦门大学嘉庚学院 | Ceramic design is with environment-friendly firing stove of being convenient for porcelain base to get and put |
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| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170322 |
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| RJ01 | Rejection of invention patent application after publication |