CN106425775A - Abrasive belt sander - Google Patents
Abrasive belt sander Download PDFInfo
- Publication number
- CN106425775A CN106425775A CN201611110247.4A CN201611110247A CN106425775A CN 106425775 A CN106425775 A CN 106425775A CN 201611110247 A CN201611110247 A CN 201611110247A CN 106425775 A CN106425775 A CN 106425775A
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- CN
- China
- Prior art keywords
- abrasive band
- upper roller
- roller
- transmission
- belt sander
- Prior art date
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- Granted
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 239000007788 liquid Substances 0.000 claims abstract description 34
- 238000005498 polishing Methods 0.000 claims abstract description 34
- 238000007789 sealing Methods 0.000 claims abstract description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 6
- 239000010935 stainless steel Substances 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 58
- 239000000725 suspension Substances 0.000 claims description 23
- 239000002173 cutting fluid Substances 0.000 claims description 20
- 238000012937 correction Methods 0.000 claims description 19
- 230000004888 barrier function Effects 0.000 claims description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 239000000835 fiber Substances 0.000 claims description 13
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000005422 blasting Methods 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 8
- 238000000227 grinding Methods 0.000 claims description 6
- 230000003993 interaction Effects 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 210000002683 foot Anatomy 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- -1 acryl Chemical group 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract 3
- 230000003647 oxidation Effects 0.000 abstract 1
- 238000007254 oxidation reaction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000013307 optical fiber Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 208000031481 Pathologic Constriction Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 210000000481 breast Anatomy 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000036461 convulsion Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
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- 230000035945 sensitivity Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/04—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to an abrasive belt sander. The abrasive belt sander is mainly used for removing an oxidation layer of a stainless steel surface so that workpiece surface can have colorful and hair line effects. The abrasive belt sander comprises a main machine frame, a polishing mechanism, a lifting mechanism, a feeding mechanism and a liquid spraying mechanism. The main machine frame is arranged on the ground, the polishing mechanism, the feeding mechanism and the liquid spraying mechanism are arranged inside a main machine frame framework, the feeding mechanism is arranged horizontally on the lower part of the middle of the main machine frame, the feeding mechanism comprises multiples pairs of roller structures and the direction of the feeding mechanism is perpendicular to the that of a feeing in-out direction, the feeding mechanism is above the lifting mechanism; the polishing mechanism is arranged on the upper part of the main machine frame; the liquid spraying mechanism is arranged on two sides of the lower part of the polishing mechanism and provides liquid for the contact surface between the polishing mechanism and the workpiece when polishing is conducted. The abrasive belt sander is stable in overall operation, besides, the belt sander has the functions of automatically adjusting lifting and automatically correcting a deviated abrasive belt, which improves production efficiency, lowers production cost and improves treatment effects of the surface of the processed workpiece. In addition, the abrasive belt sander has a great sealing effect, which lowers noises and promotes safety and durability, thus facilitating the popularization and application.
Description
Technical field
The present invention relates to a kind of buffing machine, more particularly, to a kind of stainless steel metal sheet material is polished wire drawing, oil abrasion or
It is used for mirror finish after polishing and carry out titanizing, the belt sander of gold-plated processing.
Background technology
At present, Wire Drawing is polished widely to the planar products such as sheet metal stone material surface.Processed
Cheng Zhong, in order to quickly remove the distinctive superhard matter oxide layer in metal surface, still adopts original ground to throw in the market mostly
Machine or hand polish equipment, also have part abrasive band type plate glazing calender, but the off normal in most buffing machine abrasive band do not automatically control,
There is huge strength in abrasive band grooving roll in running up, the vibrations of equipment are too big, and finished product shake stricture of vagina out clearly, is examined
Survey electrical equipment and use optoelectronic induction, sensitivity and service life and fault rate height, the regulation of conventional equipment sheet metal thickness
The main thickness to process sheet material with adjusting upper roll, most is manual operations, whole machine complex operation, and unstable product quality,
The waterproof effect of machine is undesirable, and cutting fluid is easily outer to be stayed, again for middle thickness stainless steel materials polishing can not reach client will
Ask, the process velocity of product and use all can not reach customer requirement.
Content of the invention
In order to solve the deficiencies in the prior art, the invention provides one kind can automatic deviation correction, fiber laser arrays, damping
Performance is good, more stable, automatically adjust higher, the safer belt sander of workpiece height, cutting power.
The technical scheme that the present invention takes is as follows：A kind of belt sander, including mainframe, polishing mechanism, elevating mechanism,
Feed mechanism and hydrojet mechanism, described mainframe is placed on the ground, described polishing mechanism, feed mechanism and the setting of hydrojet mechanism
In mainframe lower portion, described feed mechanism level be arranged on mainframe bottom, described feed mechanism is multipair running roller knot
Structure, with input and output material direction in vertical direction, described feed mechanism is located at described elevating mechanism top in its direction；Polishing mechanism is installed
On mainframe top；Hydrojet mechanism is arranged on the two bottom sides of polishing mechanism, and when being polished, hydrojet mechanism is polishing mechanism
There is provided liquid with the contact surface of workpiece.
Preferably, described elevating mechanism includes hoistable platform, frame plate, dovetail slide block, deceleration lift and platform liter
Fall motor, described hoistable platform is limited in described four support columns of mainframe by dovetail slide block, and described frame plate is vertical
It is welded in hoistable platform both sides, described deceleration lift has four, be separately mounted at four support feets of mainframe, described
Reductor is threadeded with hoistable platform by elevating screw, and described lifting platform motor has two, positioned at mainframe bottom,
And charging aperture and unidirectional two deceleration lift of discharging opening form one group with corresponding lifting platform motor, slow down with group
It is attached by connecting rod between elevator, deceleration lift is connected with lifting platform motor by shaft coupling, two group platform liters
Fall motor simultaneously drives four deceleration lift to control the lifting of integral lifting platform.
Preferably, described feed mechanism include six pairs of live-rollers, bearing block, transmission cylinder, double enter transmission speed reducer and biography
Galvanic electricity machine；Wherein, each pair live-roller includes being driven upper roller and transmission lower roll, and transmission upper roller and transmission lower roll are all pacified by bearing block
Be contained in frame plate, each pair transmission upper roller and transmission lower roll pass through double enter transmission speed reducer be driven；Positioned at described transmission
The the 3rd, the 4th pair of live-roller in the middle of roller is more smaller than other four pairs of live-rollers；Described transmission cylinder has six right, supporting peaces respectively
It is contained in transmission upper roller one end；Described pair enters transmission speed reducer and has three, and each two transmission lower roll passes through sprocket wheel and is connected, and passes through
Hooks coupling universal coupling with double enter transmission speed reducer is connected, described pair is entered transmission speed reducer and is connected with driving motor by shaft coupling.
Described polishing mechanism includes polishing roll, abrasive band upper roller, abrasive band, correction adjustment device, grooving roll suspension holdfast, upper roller
Bracing frame, abrasive band upper roller support cylinder, heavy-duty motor and grooving roll bracing frame；Wherein, described polishing roll includes abrasive band fluting
Roller supports bottom roller with grinding, and described grinding supports bottom roller and six transmission lower rolls to be in same plane and positioned at six transmission lower rolls
Center, described abrasive band grooving roll by grooving roll suspension holdfast be fixed on grind support bottom roller surface；On described
Roller bracing frame is Y type, is arranged on the surface of grooving roll suspension holdfast, and described grooving roll bracing frame is arranged on described abrasive band fluting
In roll bearing seat, its structure is the removable slide construction of V-arrangement, and described abrasive band upper roller is fixed in mainframe by upper roller bracing frame
Upper lateral part, described abrasive band upper roller two ends are fixed on above upper roller bracing frame by bearing block, and described abrasive band upper roller supports cylinder even
Connect roller bracing frame and grooving roll suspension holdfast, and be located at both centers；Described abrasive band is stretched in abrasive band upper roller and abrasive band is opened
Outside grooved roller, abrasive band work faces outwardly, and described heavy-duty motor is installed on below mainframe, and belt is passed through in abrasive band grooving roll one end
Drive mechanism is connected with heavy-duty motor；
Described correction adjustment device includes rectifying cylinder, rectifying cylinder adjusts screw mandrel and fiber switch, described rectifying cylinder top
It is arranged on below upper roller bracing frame, described rectifying cylinder bottom and grooving roll suspension holdfast carry out spiral to be fixed, described correction gas
Cylinder adjusts screw mandrel and is horizontally set on stroke two ends about rectifying cylinder, and described fiber switch is arranged at the edge line of abrasive band, is used for
Detect abrasive band along the skew of abrasive band upper roller axial direction, after rectifying cylinder receives the skew that fiber switch detects abrasive band, correction
Adjusting means drives abrasive band upper roller to swing by axis of rotation makes abrasive band reset.
Preferably, described hydrojet mechanism includes two cutting fluid flow tubes, liquid barrier and liquid-collecting box, described cutting fluid flow tube peace
It is contained in abrasive band grooving roll both sides, described cutting fluid flow tube bottom is provided with multiple equidistant fan-shaped flat mouth nozzles, described cutting fluid
Flow tube is using the fan-shaped water spray of pressurization；It is provided with liquid barrier, described liquid barrier is stainless steel outside described every cutting fluid flow tube
Matter, described liquid barrier top and the reality seam welding of main frame top of the trellis, described liquid baffle board bottom extends to transmission upper roller place plane, institute
State liquid barrier side and frame plate reality seam welding；Described liquid-collecting box is arranged on hoistable platform bottom, and described liquid-collecting box is hangers
Formula drawing structure, described liquid-collecting box bottom is provided with outage.
Preferably, it is provided with double-deck frame door-plate on the right side of described hoistable platform, described internal layer frame door-plate is provided with pressure
Gram force transparent doors and sealing joint strip, described frame door-plate is provided with the two transparent acrylic windows in left and right, joins outside described buffing machine
It is equipped with corresponding plastic-blasting holster shell.
Preferably, the belt pulley of described heavy-duty motor is provided with aerodynamic brake module.
Preferably, described abrasive band fluting roller surface is provided with a plurality of twill, and described twill and abrasive band grooving roll horizontal plane are in 45
Degree angle dextrorotation, the hardness of described abrasive band grooving roll rubber surface is specific customization, and its breast roll is solid roll through dynamic balancing
Adjustment and modifier treatment.
Preferably, in described grooving roll suspension holdfast side, air gauge is installed and abrasive band upper roller supports cylinder direction switch.
Preferably, described buffing machine adopts modularity control, and PLC Programming Design, using human-computer interaction touch screen to described
Buffing machine is controlled.
The invention has the beneficial effects as follows：Present invention employs abrasive band upper roller supports cylinder to be used for supporting the upper roller of independent suspension
Bracing frame is so that buffing machine overall operation more balance and stability；Abrasive band fluting roller surface is provided with a plurality of twill to be made running up
The shake schlieren sound of middle generation is little；Using the correction adjustment device in abrasive band and optical fiber sense adjust automatically abrasive band off normal it is achieved that
Automatic centering detects, optical fiber can pollute the performance keeping remarkable under environment；Hoistable platform can automatic control platform lifting；Adopt
With the speed of the man-machine interactive touch screen whole machine of control, pressure, current, the adjustment of upper lower compression roller；Can a key fault autostop, adopt
Double-deck frame door-plate and plastic-blasting holster shell, make equipment sealing effectiveness more preferably, reduce noise, improve safety and durable
Property.
Brief description
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein：
Fig. 1 is the perspective view of the present invention；
Fig. 2 is the front view of the present invention；
Fig. 3 is the right side elevational view of the present invention；
Fig. 4 is liquid barrier and the frame door-plate location drawing of the present invention；
Fig. 5 is the plastic-blasting holster shell figure of the present invention.
Wherein, 1, mainframe, 11, frame door-plate, 12, transparency window, 21, hoistable platform, 22, dovetail slide block, 23, slowing down rises
Fall machine, 24, lifting platform motor, 25, frame plate, 31, live-roller, 311, transmission upper roller, 312, transmission lower roll, 32, bearing
Seat, 33, transmission cylinder, 34, double enter transmission speed reducer, 35, driving motor, 41, polishing roll, 411, abrasive band grooving roll, 412, grind
Mill supports bottom roller, and 42, abrasive band upper roller, 43, abrasive band, 44, correction adjustment device, 441, rectifying cylinder, 442, rectifying cylinder adjusts
Screw mandrel, 443, fiber switch, 45, grooving roll suspension holdfast, 46, upper roller bracing frame, 47, abrasive band upper roller support cylinder, 471, gas
Pressure table, 472, abrasive band upper roller support switching cylinder, 48, heavy-duty motor, 481, aerodynamic brake module, 49, grooving roll bracing frame,
51st, cut fluid flow tube, 52, liquid barrier, 53, liquid-collecting box, 6, plastic-blasting holster shell.
Specific embodiment
Below in conjunction with brief description and specific embodiment, the present invention is described in further detail：
As shown in Figures 1 to 5, a kind of belt sander, including mainframe 1, polishing mechanism, elevating mechanism, feed mechanism and spray
Liquid mechanism, described mainframe 1 is placed on the ground, and described polishing mechanism, feed mechanism and hydrojet mechanism are arranged on mainframe 1 frame
Inside frame, described feed mechanism level be arranged on mainframe 1 bottom, described feed mechanism be multipair roller arrangement, its direction
With input and output material direction in vertical direction, described feed mechanism is located at described elevating mechanism top；Polishing mechanism is arranged on mainframe 1
Top；Hydrojet mechanism is arranged on the two bottom sides of polishing mechanism, and when being polished, hydrojet mechanism is polishing mechanism and workpiece
Contact surface provides liquid.
Preferably scheme is that described elevating mechanism includes hoistable platform 21, frame plate 25, dovetail slide block 22, slowing down rises
Fall machine 23 and platform lifting motor 24, described hoistable platform 21 is limited in described 1 four supports of mainframe by dovetail slide block 22
In post, described frame plate 25 vertical welding has four, is respectively mounted in hoistable platform 21 both sides, described deceleration lift 23
At four support feets of mainframe 1, described deceleration lift 23 is threadeded with hoistable platform 21 by elevating screw, described
Lifting platform motor 24 has two, positioned at mainframe 1 bottom, and charging aperture and unidirectional two liftings of slowing down of discharging opening
Machine 23 forms one group with corresponding lifting platform motor 24, is attached by connecting rod between group deceleration lift 23, slows down
Elevator 23 is connected with lifting platform motor 24 by shaft coupling, and two group platform lifting motors 24 simultaneously drive four liftings of slowing down
Machine 23 controlling the lifting of integral lifting platform 21, the lifting of its integral lifting platform 21 described controlled by PLC synchronous, can be real
Existing touch screen human-computer interaction, is automatically adjusted to be suitable for thickness and the grinding pressure of workpiece.
Preferably scheme is, described feed mechanism includes six pairs of live-rollers 31, bearing block 32, transmission cylinder 33, double enters to pass
Dynamic reductor 34 and driving motor 35；Wherein, each pair live-roller 31 includes being driven upper roller 311 and transmission lower roll 312, is driven upper roller
311 are all arranged in frame plate 25 by bearing block 32 with transmission lower roll 312, and each pair is driven upper roller 311 and transmission lower roll 312
By double enter transmission speed reducer 34 be driven；The the 3rd, the 4th pair of live-roller 31 in the middle of described live-roller 31 is than other
Four pairs of live-rollers 31 are smaller；It is six right that described transmission cylinder 33 has, and supporting is respectively arranged on transmission upper roller 311 one end；Described double
Enter transmission speed reducer 34 and have three, each two transmission lower roll 311 passes through sprocket wheel and is connected, and enter to pass with double by Hooks coupling universal coupling
Dynamic reductor 34 connects, and described pair is entered transmission speed reducer 34 and be connected with driving motor 35 by shaft coupling, thus reaching synchronization
Transmission, realizes the steadily fixed of workpiece and inputs and export.
Preferably scheme is that described polishing mechanism includes polishing roll 41, abrasive band upper roller 42, abrasive band 43, correction adjustment device
44th, grooving roll suspension holdfast 45, upper roller bracing frame 46, abrasive band upper roller support cylinder 47, heavy-duty motor 48 and grooving roll to support
Frame 49；Wherein, described polishing roll 41 includes abrasive band grooving roll 411 and grinds support bottom roller 422, and described grinding supports bottom roller 422
It is in same plane and is located at the center of six transmission lower rolls 312, described abrasive band grooving roll with six transmission lower rolls 312
411 are fixed on, by grooving roll suspension holdfast 45, the surface grinding support bottom roller 412；Described upper roller bracing frame 46 is Y type, if
Put the surface in grooving roll suspension holdfast 45, described grooving roll bracing frame 49 is arranged on described abrasive band grooving roll 411 bearing block
On, its structure is the removable slide construction of V-arrangement, and described grooving roll bracing frame 49 is customization bracing frame；Described abrasive band upper roller 42
Mainframe 1 inside upper part is fixed on by upper roller bracing frame 46, described abrasive band upper roller 42 two ends are fixed on by bearing block 32
Above roller bracing frame 46, described abrasive band upper roller supports cylinder 47 to connect upper roller bracing frame 46 and grooving roll suspension holdfast, and is located at
Both centers；Described abrasive band 43 is stretched in outside abrasive band upper roller 42 and abrasive band grooving roll 411, and abrasive band work faces outwardly, described
Heavy-duty motor 35 is installed on below mainframe 1, and belt gear and high-power electricity are passed through in described abrasive band grooving roll 411 one end
Machine 35 is connected, thus reaching the cutting effect of stable high speed, processing plate face will not go out other unfavorable conditions.
Described grind the solid round steel of material supporting bottom roller 422, through destressing is quenched, dynamic balancing adjustment and surface add
Thick chromium plating process, its wearability, flatness and stability greatly improve.
Described correction adjustment device 44 includes rectifying cylinder 441, rectifying cylinder adjusts screw mandrel 442 and fiber switch 443, institute
State rectifying cylinder 441 top and be arranged on below upper roller bracing frame 46, described rectifying cylinder 441 bottom and grooving roll suspension holdfast 45
Carry out spiral to fix, described rectifying cylinder adjusts screw mandrel 442 and is horizontally set on rectifying cylinder 441 about stroke two ends, described light
Fine switch 443 is arranged at the edge line of abrasive band 43, for detecting abrasive band 43 along the skew of abrasive band upper roller 42 axial direction, when correction gas
After cylinder 441 receives the skew that fiber switch 443 detects abrasive band 43, correction adjustment device 44 is driven on abrasive band by axis of rotation
Roller 42 swings makes abrasive band 43 reset.Described correction adjustment device 44 adjusts screw mandrel by the rectifying cylinder that rectifying cylinder 441 is stretched out
442 swing can drive abrasive band upper roller 42 to swing, and be given under signal position-limiting action in fiber switch 443 and PLC, work as sand
When carrying 43 inside lateral deviation, rectifying cylinder 441 swings drive abrasive band shift outward to the left, otherwise swings to the right, thus reaching non-
Often stable machining width, protects abrasive band not to be destroyed.
Preferably scheme is that described hydrojet mechanism includes two cutting fluid flow tubes 51, liquid barrier 52 and liquid-collecting box 53, described
Cutting fluid flow tube 51 is arranged on abrasive band grooving roll 411 both sides, and described cutting fluid flow tube 51 bottom is provided with multiple equidistant sectors
Flat mouth nozzle, described cutting fluid flow tube 51 is using the fan-shaped water spray of pressurization；It is provided with gear liquid outside described every cutting fluid flow tube 51
Plate 52, described liquid barrier 52 is stainless steel, described liquid barrier 52 top real seam welding, described shelves liquid with mainframe 1 top
Plate 52 bottom extends to transmission upper roller 311 place plane, the real seam welding with frame plate 25 of described liquid barrier 52 side；Described collection
Liquid box 53 is arranged on hoistable platform 21 bottom, and described liquid-collecting box 53 is ear suspension type drawing structure, and bottom is provided with outage, favorably
In comprehensive no dead angle hydrojet, and drawing and pulling type structure is convenient to clean cutting impurity.
Described liquid barrier 52 is connected two-by-two with frame plate, and connects with mainframe 1 top of top, and buffing machine is placed in
One just below in closure of openings space, the liquid producing in work is led rearwards into liquid-collecting box 53 through liquid barrier 52, and liquid is again
Flowed out in the automatic filtering machine matching by the outage of liquid-collecting box 53 lower section, be that standard is carried out in the automatic fitration of cutting fluid
Standby, decrease the pollution to buffing machine for the liquid, ensured the cleaning of production process, reach cutting fluid recycling.
Preferably scheme is to be provided with double-deck frame door-plate 11, described internal layer frame door-plate on the right side of described hoistable platform 21
Acryl transparent doors and sealing joint strip are installed on 11, described frame door-plate 11 is provided with the two transparent acrylic windows 12 in left and right,
It is configured with corresponding plastic-blasting holster shell 6, the overall frame of plastic-blasting holster shell 6 covers on whole machine surrounding and top outside described buffing machine
Portion, charging aperture and discharging opening are equipped with opening so that workpiece can pass in and out, and the two sides vertical with input and output material direction are mounted on
Removable two fan doors, are easy to observe the turnover of workpiece, make equipment sealing effectiveness more preferably, reduce noise, improve safety and
Ruggedness and aesthetic property.
Preferably scheme is that described abrasive band grooving roll 411 surface is provided with a plurality of twill, described twill and abrasive band grooving roll water
Plane is in 45 degree of angle dextrorotation, and the spacing between described twill groove depth and twill is 8mm, and described abrasive band grooving roll 411 is straight
Footpath is 250mm-500mm, and described abrasive band grooving roll 411 material is black import rubber, and rubber hardness, between 45-60, moves flat
More than 1300 turns of weighing apparatus verification, below residual volume 3.6g, error is within 5 degree.The data of described abrasive band grooving roll 411 is through anti-
The optimum that multiple Adjustment Tests are drawn, with this understanding, the dynamic balancing of rubber hardness and grooving roll reaches requirement, buffing machine
The shake schlieren producing in running up is rung just little.
Preferably scheme is to install air gauge 471 in described grooving roll suspension holdfast 45 side and abrasive band upper roller supports gas
Cylinder direction switch 472, coordinates rectifying cylinder 441 to realize the automatic deviation correction in abrasive band 43 by fiber switch 443, pressure gauge 471 can
With monitor in real time air pressure change, upper roller supports cylinder direction switch 472 so that abrasive band 43 is carried out tensioning and loosen,
Easily change.
Preferably scheme is to be provided with aerodynamic brake module 351, described brake on the belt pulley of described heavy-duty motor 35
Module is easy to jerk and emergency processing in emergency circumstances during equipment fault, is one greatly to be lifted for equipment safety performance.
Preferably scheme is that described buffing machine adopts modularity control, and PLC Programming Design, using human-computer interaction touch screen
Described buffing machine is controlled.Described human-computer interaction touch screen is to the speed of whole machine, quantity, failure reset, fault alarm control
System, reaches hommization operation and simpler tune machine flow process.
The work process of the present invention is, adjusts transmission speed and hoistable platform 21 according to sheet metal thickness in man-machine touch screen
To adapt to workpiece thickness, workpiece enters whole height from charging aperture, passes through first three to biography under the transmission of driving motor 35
Dynamic roller 31, transmission cylinder 33 automatic identification entrance data generation can push or rise to adapt to its thickness, is driven upper roller 311 and passes
Dynamic lower roll 312 is under the transmission of driving motor 35, thus the workpiece that rubs, so that workpiece is reached abrasive band grooving roll 411 and grind
Support bottom roller 412 and between abrasive band 43 below, abrasive band 43 runs up under the transmission of abrasive band grooving roll 411, abrasive band 43
Surface and work piece surface carry out high-speed friction, the oxide layer of work piece surface or other materials are machined away, is aided with cutting fluid
The cutting fluid that flow tube 51 sprays is lubricated after cooling to abrasive band 43 and work piece surface, is then passed through rear three pairs of live-rollers 31, reaches
Purpose to cutting polishing.Abrasive band 43 is subject to processing part surface condition and the impact of equipment complex balance in process,
There is off normal phenomenon, now fiber switch 48 feeds back to PLC after detecting exception, and signal feeds rectifying cylinder in its abrasive band reality
441 generation actions, realize the purpose of full-automatic tracking correction, and air gauge 471 is easy to observe barometric information, understands each cylinder
Whether pressure is up to standard, completes the control to abrasive band upper roller 42 by control abrasive band upper roller support cylinder 47, realizes the replacing in abrasive band.
The invention has the beneficial effects as follows：Conventional equipment shortcoming is carried out innovation upgrading so that stabilization of equipment performance by the present invention
Strengthen, great raising has been obtained above in the quality of final products.Present invention employs abrasive band upper roller supports cylinder to be used for propping up
The upper roller bracing frame of support independent suspension is so that buffing machine overall operation more balance and stability；Abrasive band fluting roller surface is provided with a plurality of
Twill makes the shake schlieren sound producing in running up little；Correction adjustment device and optical fiber using abrasive band sense adjust automatically sand
The off normal of band；Hoistable platform can automatic control platform lifting；Using human-computer interaction touch screen control the speed of whole machine, pressure,
Current, the adjustment of upper lower compression roller；Can a key fault autostop, using double-deck frame door-plate and plastic-blasting holster shell, make equipment close
Envelope effect more preferably, reduces noise, improves safety, aesthetic property and ruggedness.
Particular embodiments described above, has carried out detailed further to the purpose of the present invention, technical scheme and beneficial effect
Describe in detail bright, be should be understood that the specific embodiment that the foregoing is only the present invention, be not limited to the present invention.This
Invention expands to any new feature disclosing in this manual or any new combination, and the arbitrary new method that discloses or
The step of process or any new combination.
Claims (10)
1. a kind of belt sander is it is characterised in that include mainframe, polishing mechanism, elevating mechanism, feed mechanism and liquid-spreader
Structure, described mainframe is placed on the ground, and described polishing mechanism, feed mechanism and hydrojet mechanism are arranged in mainframe framework
Portion, described feed mechanism level be arranged on mainframe middle lower portion, described feed mechanism be multipair roller arrangement, its direction with
In vertical direction, described feed mechanism is located at described elevating mechanism top in input and output material direction；Polishing mechanism is arranged on mainframe
Portion；Hydrojet mechanism is arranged on the two bottom sides of polishing mechanism, and when being polished, hydrojet mechanism is connecing of polishing mechanism and workpiece
Contacting surface provides liquid.
2. a kind of belt sander according to claim 1 it is characterised in that described elevating mechanism include hoistable platform,
Dovetail slide block, deceleration lift, lifting platform motor and frame plate, described hoistable platform is limited in described by dovetail slide block
In four support columns of mainframe, described frame plate vertical welding has four in hoistable platform both sides, described deceleration lift,
It is separately mounted at four support feets of mainframe, described reductor is threadeded with hoistable platform by elevating screw, described
Lifting platform motor has two, positioned at mainframe bottom, and charging aperture and unidirectional two deceleration lift of discharging opening
Form one group with corresponding lifting platform motor, be attached by connecting rod between group deceleration lift, deceleration lift is led to
Cross shaft coupling to be connected with lifting platform motor, two group platform lifting motors simultaneously drive four deceleration lift to control overall liter
The lifting of fall platform.
3. a kind of belt sander according to claim 1 is it is characterised in that described feed mechanism includes six to transmission
Roller, bearing block, transmission cylinder, bearing block, double enter transmission speed reducer and driving motor；Wherein, each pair live-roller is included in transmission
Roller and transmission lower roll, transmission upper roller and transmission lower roll are all arranged in frame plate by bearing block, and each pair is driven upper roller and biography
Dynamic lower roll pass through double enter transmission speed reducer be driven；The the 3rd, the 4th pair of live-roller in the middle of described live-roller is than other
Four pairs of live-rollers are smaller；It is six right that described transmission cylinder has, and supporting is respectively arranged on transmission upper roller two ends；Described pair enters transmission and subtracts
Fast machine has three, each two transmission lower roll pass through sprocket wheel be connected, and by Hooks coupling universal coupling with pair enter transmission speed reducer be connected,
Described pair is entered transmission speed reducer and is connected with driving motor by shaft coupling.
4. a kind of belt sander according to claim 1 is it is characterised in that described polishing mechanism includes polishing roll, sand
Band upper roller, abrasive band, correction adjustment device, grooving roll suspension holdfast, upper roller bracing frame, abrasive band upper roller support cylinder, high-power electricity
Machine and grooving roll bracing frame；Wherein, described polishing roll includes abrasive band grooving roll and grinds support bottom roller, and described grinding supports bottom roller
It is in same plane and is located at the center of six transmission lower rolls with six transmission lower rolls, described abrasive band grooving roll passes through fluting
Roller suspension holdfast is fixed on and grinds the surface supporting bottom roller；Described upper roller bracing frame is Y type, is arranged on grooving roll suspension holdfast
Surface, described grooving roll bracing frame is arranged in the fluting roll bearing seat of described abrasive band, and its structure is the removable knot that slides of V-arrangement
Structure, described abrasive band upper roller is fixed on mainframe inside upper part by upper roller bracing frame, and bearing block is passed through at described abrasive band upper roller two ends
It is fixed on above upper roller bracing frame, described abrasive band upper roller supports cylinder to connect upper roller bracing frame and grooving roll suspension holdfast, and position
In both centers；Described abrasive band is stretched in outside abrasive band upper roller and abrasive band grooving roll, and abrasive band work faces outwardly, and described is high-power
Motor is installed on below mainframe, and abrasive band grooving roll one end is connected with heavy-duty motor by belt gear；
Described correction adjustment device includes rectifying cylinder, rectifying cylinder adjusts screw mandrel and fiber switch, described rectifying cylinder top
It is arranged on below upper roller bracing frame, described rectifying cylinder bottom and grooving roll suspension holdfast carry out spiral to be fixed, described correction gas
Cylinder adjusts screw mandrel and is horizontally set on stroke two ends about rectifying cylinder, and described fiber switch is arranged at the edge line of abrasive band, is used for
Detect abrasive band along the skew of abrasive band upper roller axial direction, after rectifying cylinder receives the skew that fiber switch detects abrasive band, correction
Adjusting means drives abrasive band upper roller to swing by axis of rotation makes abrasive band reset.
5. a kind of belt sander according to claim 1 is it is characterised in that described hydrojet mechanism includes two cutting fluids
Flow tube, liquid barrier and liquid-collecting box, described cutting fluid flow tube is arranged on abrasive band grooving roll both sides, and described cutting fluid flow tube bottom is installed
There are multiple equidistant fan-shaped flat mouth nozzles, described cutting fluid flow tube is using the fan-shaped water spray of pressurization；Outside described every cutting fluid flow tube
Side is provided with liquid barrier, and described liquid barrier is stainless steel, the real seam welding with main frame top of the trellis of described liquid barrier top, described
Liquid baffle board bottom extends to transmission upper roller place plane, described liquid barrier side and frame plate reality seam welding；Described liquid-collecting box
It is arranged on hoistable platform bottom, described liquid-collecting box is ear suspension type drawing structure, and described liquid-collecting box bottom is provided with outage.
6. a kind of belt sander according to claim 2 is it is characterised in that be provided with bilayer on the right side of described hoistable platform
Frame door-plate, described internal layer frame door-plate is provided with acryl transparent doors and sealing joint strip, and described frame door-plate is provided with a left side
Right two transparent acrylic windows, are configured with corresponding plastic-blasting holster shell outside described buffing machine.
7. a kind of belt sander according to claim 3 is it is characterised in that pacify on the belt pulley of described heavy-duty motor
Equipped with aerodynamic brake module.
8. a kind of belt sander according to claim 4 it is characterised in that described abrasive band fluting roller surface be provided with a plurality of
Twill, described twill and abrasive band grooving roll horizontal plane are in 45 degree of angle dextrorotation.
9. a kind of belt sander according to claim 4 is it is characterised in that pacify in described grooving roll suspension holdfast side
Dress air gauge and abrasive band upper roller support cylinder direction switch.
10. a kind of belt sander according to claim 4 is it is characterised in that described buffing machine adopts modularity control,
PLC Programming Design, is controlled to described buffing machine using human-computer interaction touch screen.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611110247.4A CN106425775B (en) | 2016-12-06 | 2016-12-06 | A kind of belt sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611110247.4A CN106425775B (en) | 2016-12-06 | 2016-12-06 | A kind of belt sander |
Publications (2)
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| CN106425775A true CN106425775A (en) | 2017-02-22 |
| CN106425775B CN106425775B (en) | 2019-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611110247.4A Expired - Fee Related CN106425775B (en) | 2016-12-06 | 2016-12-06 | A kind of belt sander |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107627186A (en) * | 2017-09-28 | 2018-01-26 | 佛山科学技术学院 | A kind of flat polisher |
| CN108527090A (en) * | 2018-06-09 | 2018-09-14 | 廖先见 | A kind of full automatic planar polishing machine |
| CN108620994A (en) * | 2018-07-20 | 2018-10-09 | 李耀坤 | A kind of straight burr wire drawing machine |
| CN110142671A (en) * | 2019-06-14 | 2019-08-20 | 山西申泓智能科技有限公司 | A kind of abrasive band Pneuamtic deviation rectifier |
| CN111113234A (en) * | 2020-01-16 | 2020-05-08 | 张家港市圣鼎源制管有限公司 | Grinding device for threaded steel pipe |
| CN111941219A (en) * | 2018-09-18 | 2020-11-17 | 充爱明 | Polishing and grinding machine |
| CN113894507A (en) * | 2021-11-02 | 2022-01-07 | 江苏福瑞斯精密机械科技有限公司 | Grinding roller processing method |
| CN115229645A (en) * | 2022-08-31 | 2022-10-25 | 新吉欣(广东)自动化科技有限公司 | Full-automatic laser thickness measurement dry grinding abrasive belt polishing machine |
| CN115431142A (en) * | 2022-08-31 | 2022-12-06 | 广东新吉欣实业有限公司 | Full-automatic laser thickness measurement dry grinding abrasive belt polishing line |
| CN115570483A (en) * | 2022-08-31 | 2023-01-06 | 广东新吉欣实业有限公司 | Full-automatic laser thickness measurement water mill abrasive belt grinding line |
| CN115816244A (en) * | 2022-12-31 | 2023-03-21 | 徐州汉裕铝业股份有限公司 | Grinding device for protection plate of generator |
| CN116352567A (en) * | 2022-08-31 | 2023-06-30 | 广东正嘉智能科技有限公司 | Full-automatic laser thickness measurement water frosted belt grinding equipment |
| CN112643489B (en) * | 2020-12-28 | 2023-08-18 | 沙维特家私(宁波)有限公司 | Sanding equipment for furniture board processing |
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| US6743084B1 (en) * | 2003-04-25 | 2004-06-01 | San Ford Machinery Co., Ltd. | Emery polishing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107627186A (en) * | 2017-09-28 | 2018-01-26 | 佛山科学技术学院 | A kind of flat polisher |
| CN108527090A (en) * | 2018-06-09 | 2018-09-14 | 廖先见 | A kind of full automatic planar polishing machine |
| CN108620994A (en) * | 2018-07-20 | 2018-10-09 | 李耀坤 | A kind of straight burr wire drawing machine |
| CN111941219A (en) * | 2018-09-18 | 2020-11-17 | 充爱明 | Polishing and grinding machine |
| CN110142671A (en) * | 2019-06-14 | 2019-08-20 | 山西申泓智能科技有限公司 | A kind of abrasive band Pneuamtic deviation rectifier |
| CN111113234A (en) * | 2020-01-16 | 2020-05-08 | 张家港市圣鼎源制管有限公司 | Grinding device for threaded steel pipe |
| CN111113234B (en) * | 2020-01-16 | 2024-05-31 | 张家港市圣鼎源制管有限公司 | Polishing device for threaded steel pipes |
| CN112643489B (en) * | 2020-12-28 | 2023-08-18 | 沙维特家私(宁波)有限公司 | Sanding equipment for furniture board processing |
| CN113894507A (en) * | 2021-11-02 | 2022-01-07 | 江苏福瑞斯精密机械科技有限公司 | Grinding roller processing method |
| CN115431142A (en) * | 2022-08-31 | 2022-12-06 | 广东新吉欣实业有限公司 | Full-automatic laser thickness measurement dry grinding abrasive belt polishing line |
| CN115570483A (en) * | 2022-08-31 | 2023-01-06 | 广东新吉欣实业有限公司 | Full-automatic laser thickness measurement water mill abrasive belt grinding line |
| CN116352567A (en) * | 2022-08-31 | 2023-06-30 | 广东正嘉智能科技有限公司 | Full-automatic laser thickness measurement water frosted belt grinding equipment |
| CN115229645A (en) * | 2022-08-31 | 2022-10-25 | 新吉欣(广东)自动化科技有限公司 | Full-automatic laser thickness measurement dry grinding abrasive belt polishing machine |
| CN115431142B (en) * | 2022-08-31 | 2023-10-20 | 正嘉科技(广东)有限公司 | Full-automatic laser thickness measurement dry grinding abrasive belt polishing line |
| CN115229645B (en) * | 2022-08-31 | 2023-12-19 | 广东正嘉智能科技有限公司 | Full-automatic laser thickness measurement dry-grinding abrasive belt polishing machine |
| CN115816244A (en) * | 2022-12-31 | 2023-03-21 | 徐州汉裕铝业股份有限公司 | Grinding device for protection plate of generator |
| CN115816244B (en) * | 2022-12-31 | 2023-10-10 | 徐州汉裕铝业股份有限公司 | Generator guard plate grinding device |
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Effective date of registration: 20190412 Address after: No. 1 Chunlian Road, Dongting Industrial Park, Xishan District, Wuxi City, Jiangsu Province, 214000 Patentee after: Jiangsu Xinmusi Machinery Technology Co.,Ltd. Address before: No. 120 Furong Road, Xishan Economic Development Zone, Wuxi City, Jiangsu Province, 214000 Patentee before: WUXI HAOKANG GENERAL MACHINERY CO.,LTD. |
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Granted publication date: 20190312 |