CN106387558A - Fruit and vegetable juice preparation system and fruit and vegetable juice preparation method utilizing same - Google Patents

Fruit and vegetable juice preparation system and fruit and vegetable juice preparation method utilizing same Download PDF

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Publication number
CN106387558A
CN106387558A CN201611068111.1A CN201611068111A CN106387558A CN 106387558 A CN106387558 A CN 106387558A CN 201611068111 A CN201611068111 A CN 201611068111A CN 106387558 A CN106387558 A CN 106387558A
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CN
China
Prior art keywords
fruit
water
ice
vegetable juice
preparation
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Pending
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CN201611068111.1A
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Chinese (zh)
Inventor
孙广仁
王金玲
王瑛
杜凤国
刘志生
郭敏
李旭
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Beihua University
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Beihua University
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Priority to CN201611068111.1A priority Critical patent/CN106387558A/en
Publication of CN106387558A publication Critical patent/CN106387558A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/02Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/42Preservation of non-alcoholic beverages
    • A23L2/44Preservation of non-alcoholic beverages by adding preservatives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/42Preservation of non-alcoholic beverages
    • A23L2/46Preservation of non-alcoholic beverages by heating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/52Adding ingredients
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/52Adding ingredients
    • A23L2/62Clouding agents; Agents to improve the cloud-stability
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention provides a fruit and vegetable juice preparation system and a fruit and vegetable juice preparation method utilizing the same, relating to the field of food processing. The fruit and vegetable juice preparation system comprises an acidized ice water preparation device, a washing device, a fruit and vegetable ice preparation device and a fruit and vegetable juice preparation device, wherein the acidized ice water preparation device is connected with the fruit and vegetable ice preparation device, the cleaning device for cleaning raw materials is connected with the fruit and vegetable ice preparation device, and the fruit and vegetable ice preparation device is connected with the fruit and vegetable juice preparation device. By adopting the fruit and vegetable juice preparation system, fruit and vegetable raw materials can be effectively processed, so that the browning and oxidation of the fruit and vegetable juice are reduced, the nutrition quality and appearance colors of the fruit and vegetable juice are effectively guaranteed, the quality guarantee time is prolonged, and the fruit and vegetable juice can be conveniently stored and transported. The invention also provides the fruit and vegetable juice preparation method utilizing the system.

Description

Fruit and vegetable juice preparation system and the fruit and vegetable juice preparation method using this system
Technical field
The present invention relates to food processing field, in particular to a kind of fruit and vegetable juice preparation system and using this system Fruit and vegetable juice preparation method.
Background technology
Living standard with people improves constantly, and people increasingly pay attention to for food safety and food nutrition collocation, Because fruit and vegetable juice is the juice product being obtained as squeezing, centrifugation, extraction etc. for raw material through physical method with fruit or vegetable, rich It is easy to edible and absorbs, there is higher nutritive value without destruction containing nutrient substance original in fruit and vegerable is simultaneously most of, so Fruit and vegetable juice, as a kind of health drink, is also increasingly praised highly.
But the nutrient substance in fruit and vegetable juice is easy to go bad in process so that under the nutritional quality of fruit and vegetable juice , even there is deterioration in fall, especially fruit and vegetable juice can occur brown stain after placing a period of time, and fruit and vegetable juice color and luster is dimmed, sells phase transformation Difference, had both affected product appearance, affects the sale of product again, is unfavorable for the storage and transport of fruit and vegetable juice, seriously governs fruit and vegetable juice Commercialization promote.
In order to improve the fresh-keeping effect of fruit and vegetable juice, extend guaranteeing the quality and the color fixative time of fruit and vegetable juice, mostly be to fruit at present Vegetable juice is sterilized and degassing process, is polluted for fruit and vegetable juice by sterility assurance antibacterial, reduces fruit and vegetable juice packaging by degassing In oxygen content and reduce oxidation, it is to avoid fruit and vegetable juice goes bad because of oxidation or brown stain, but using these keeping methods fruit The quality guarantee period of vegetable juice is still shorter, and brown stain speed is fast.
Content of the invention
The present invention solves its technical problem and employs the following technical solutions to realize:
A kind of fruit and vegetable juice preparation system, including acidified ice-water preparation facilitiess, cleaning device, fruit and vegerable ice preparation facilitiess and fruit and vegerable Juice preparation facilitiess.
Described acidified ice-water preparation facilitiess are connected with described fruit and vegerable ice preparation facilitiess, for cleaning the described cleaning dress of raw material Put and be also connected with described fruit and vegerable ice preparation facilitiess, described fruit and vegerable ice preparation facilitiess are connected with described fruit and vegetable juice preparation facilitiess.
Described acidified ice-water preparation facilitiess include water tank, acidifying water configured slot, ice build-up tank and frozen water mixing channel;Described Water tank is connected with described acidifying water configured slot, and described acidifying water configured slot is connected with described ice build-up tank, described ice build-up tank and institute State the connection of frozen water mixing channel, for providing acidifying ice into described frozen water mixing channel;Described acidifying water configured slot and described frozen water Mixing channel connects, for providing acidifying water to described frozen water mixing channel;Described acidifying ice and described acidifying water mix in described frozen water Close in groove and be mixed to prepare acidified ice-water.
Described cleaning device includes operating board, potcher, spray tank, Water tank, water inlet pipe and drain pipe;Described operation Platform, described potcher, described spray tank and described Water tank are disposed adjacent successively, and adjacent described spray tank is additionally provided with for institute State the jetter of spray in spray tank;Described water inlet pipe is connected with described water tank, described water inlet pipe respectively with described rinsing Groove connects with described jetter, for described potcher and described jetter offer water;Described drain pipe respectively with Described potcher, described spray tank connect with described Water tank, for described potcher, described spray tank and described Water tank Draining.
Described fruit and vegerable ice preparation facilitiess include mill and multiple ice-making disc, and described mill is with described frozen water mixing channel even Logical, for the acidified ice-water in described frozen water mixing channel is passed through described mill, described mill is with described cleaning device even Logical, for the fruit and vegetable materials after cleaning are passed in described mill;Described mill can respectively with each ice-making disc pair Should, for described fruit and vegetable materials are passed in different ice-making disc.
Described fruit and vegetable juice preparation facilitiess include the first ball-type mill, ball-type pulverizer, stock chest, the second ball-type are milled Machine, ball-type grinder, squeezer and centrifuge, described first ball-type mill is connected with described ball-type pulverizer, described ball-type Pulverizer is connected with described stock chest, and the fruit and vegerable ice for described fruit and vegerable ice preparation facilitiess are obtained is pulverized;Described storing Groove is connected with described second ball-type mill, and described second ball-type mill is connected with described ball-type grinder, and described ball-type grinds Grinding machine is connected with described squeezer, and described squeezer is connected with described centrifuge, for described fruit and vegerable ice is prepared into fruit and vegetable juice; Described ball-type grinder is connected with described second ball-type grinder respectively with described squeezer, for by described ball-type grinder and Residue after filtering in described squeezer is milled again.
Above-described fruit and vegetable juice preparation system is it is preferable that described fruit and vegetable juice preparation system is also included for inflow institute State the purifier of the Water warfare in water tank, described purifier includes raw water tank, sandstone filter vat, fine sand filter vat, work Property charcoal filter vat, primary water purification pot and reverse-osmosis treated group in parallel, described raw water tank, described sandstone filter vat, described fine sand mistake Lauter tub, described activated carbon filter vat, described primary water purification pot and described parallel connection reverse-osmosis treated group are sequentially communicated, described in parallel anti- Infiltration treatment group is connected with described water tank.
By the raw water tank of purifier, raw water is stored, then pass through sandstone filter vat, fine sand filter vat, activity Charcoal filter vat, primary water purification pot filter to the impurity in raw water, and remove the abnormal flavour in raw water using activated carbon, finally will The preliminary water conservancy filtering is carried out after filtration treatment with reverse-osmosis treated group in parallel.
Reverse-osmosis treated group in parallel is to carry out deep purifying using reverse osmosis technology to water, using membrane separation technique, and front Put pretreatment system to support the use;Using the pressurization of high-pressure pump, the retention of reverse osmosis membrane, can effectively go solid dissolving in eliminating water The impurity such as thing, Organic substance, colloid, microorganism and antibacterial.There is applied range, active degree is high, take up an area less, energy consumption Feature low, that effluent quality is good.
The mode so processing can reach the purification to the top using water, and because at reverse osmosiss in parallel Add described sandstone filter vat, described fine sand filter vat and described activated carbon filter vat can filter in raw water in advance before reason group Partial impurities, it is to avoid the impurity filtering out in described parallel connection reverse-osmosis treated group is excessive, blocking reverse-osmosis treated group in parallel Film, substantially prolongs the cleaning frequency of described parallel connection reverse-osmosis treated group, is easy to the maintenance to described parallel connection reverse-osmosis treated group.
Above-described fruit and vegetable juice preparation system it is preferable that the bottom of described potcher is provided with discharge outlet, described discharge outlet It is provided with net-like spacer.Fruit and vegetable materials can be positioned over described drift when fruit and vegetable materials rinsings in described potcher In washing trough, by the silt rinsed clean on fruit and vegetable materials, through net-like spacer, leakage, the mud of flushing under fruit and vegetable materials can be stoped Sha Ze passes through net-like spacer, enters into drain pipe from discharge outlet through mesh and discharges, the potcher using this structure can have Effect is rinsed to fruit and vegetable materials, avoids the waste of fruit and vegetable materials simultaneously and described potcher is blocked.
Above-described fruit and vegetable juice preparation system is it is preferable that described drain pipe is connected with silt deposit pond.By drain pipe with Connect with silt deposit pond, the sewage being rich in silt because of cleaning fruit and vegetable materials that drain pipe is discharged can be collected, Pass through the method for standing so that silt impurity precipitates, thus purifying to water quality in silt deposit pond.For net through standing Water after change, can be reused, and effectively saved water resource, reduce production cost.
Above-described fruit and vegetable juice preparation system it is preferable that described fruit and vegetable juice preparation system also include filter deployment device, Sterilizing unit, filling apparatus and packing device, described filtration deployment device is connected with described centrifuge, and described filtration allocates dress Put, described sterilizing unit, described filling apparatus and described packing device are sequentially connected.
By filtering deployment device, first the fruit and vegetable juice isolated from centrifuge is filtered further it is ensured that fruit and vegerable The mouthfeel of juice, removes the residue of not filtration completely, then recycles sterilizing unit that fruit and vegetable juice is sterilized, it is to avoid to lead because of antibacterial Cause the rotten of fruit and vegetable juice, then enter in packaging by filling apparatus by canned for fruit and vegetable juice, packaging can be using bottled it is also possible to adopt With bag-shaped, packaging be packaged process finally by packing device, prepare the beverage of fruit and vegetable juice.
The present invention also provides a kind of fruit and vegetable juice preparation method using above-described fruit and vegetable juice preparation system, including as follows Step:
Precooling step:Fruit and vegetable materials are placed in pre-cooling in 2 DEG C~7 DEG C environment;
Cleaning step:In 2 DEG C~7 DEG C environment, the water using 2 DEG C~7 DEG C is carried out to fruit and vegetable materials in cleaning device Cleaning;
Prepared by acidifying water:The water of 2 DEG C~7 DEG C in described water tank, Ran Hou is added in described acidifying water configured slot Add edible organic acid in described acidifying water configured slot, prepare the acidifying that edible organic acid mass concentration is 0.5g/L~4.5g/L Water;
Acidifying ice preparation:Part acidic water in described acidifying water configured slot is passed in described ice build-up tank, will be described Acidifying water in ice build-up tank is prepared into acidifying ice at -30 DEG C~-15 DEG C;
Prepared by acidified ice-water:By the acidifying water in acidifying ice and the described acidifying water configured slot in described ice build-up tank described In frozen water mixing channel, mixing, prepares acidified ice-water;
Fruit and vegerable ice making step:In 2 DEG C~7 DEG C environment, the fruit and vegetable materials after cleaning are placed in described mill, simultaneously Acidified ice-water in described frozen water mixing channel is sprayed to the fruit and vegetable materials in described mill, then by the fruit and vegetable materials after milling It is placed in described ice-making disc, through freezing, make fruit and vegerable ice;
Fruit and vegetable juice preparation process:In 2 DEG C~7 DEG C environment, described first ball-type mill, institute are utilized successively to fruit and vegerable ice State ball-type pulverizer, described second ball-type mill, described ball-type grinder, described squeezer and described centrifuge to be ground Press, pulverize, grinding, squeezing the juice and separating step, being prepared into fruit and vegetable juice.
Longer shelf lives are had using the fruit and vegetable juice that the preparation of this fruit and vegetable juice preparation method draws, is easy to store and transports Defeated.
Above-described fruit and vegetable juice preparation method is it is preferable that after described fruit and vegetable juice preparation process, also include beverage system Standby step, described beverage preparation process includes:Add flavoring agent and stabilizer in the fruit and vegetable juice of preparation, then carry out homogenizing simultaneously Degassing, then through high-temperature instantaneous sterilization and fill, then at 65 DEG C~70 DEG C, carry out re-pasteurization.
Fruit and vegetable juice is processed by beverage preparation process, addition flavoring agent enables to the mouthfeel of beverage more preferably, more Accept added with beneficial to consumer, meanwhile, add stabilizer can extend use time further, degassing sterilization simultaneously is killed with secondary Bacterium all effectively increases the shelf lives of fruit and vegetable juice.
Above-described fruit and vegetable juice preparation method it is preferable that described high-temperature instantaneous sterilization adopt temperature be 125 DEG C~ 145 DEG C, the time is 2s~7s.Using high-temperature instantaneous sterilization, sterilization time is extremely short, because heat time heating time is short, can effectively ensure that The product quality of fruit and vegetable juice, it is to avoid nutrient substance is destroyed, 125 DEG C high temperature~145 DEG C sterilizing simultaneously, can effectively kill thin Bacterium, sterilization effect is good, and antibacterial residual is few, is conducive to guaranteeing the quality of fruit and vegetable juice.
Above-described fruit and vegetable juice preparation method is it is preferable that be reverse osmosiss using water in described fruit and vegetable juice preparation method Water.Using reverse osmosis water, its purity is higher, and impurity content is few, has and is enough prevented effectively from impurities in water for battalion in fruit and vegetable materials The oxidation of foster material and destruction are it is ensured that the nutritional quality of fruit and vegetable juice.
Above-described fruit and vegetable juice preparation method it is preferable that described edible organic acid be citric acid and/or malic acid, institute The mass concentration stating edible organic acid in acidifying water is 0.5g/L-4.5g/L.Edible organic acid using this mass concentration Acidifying water, can effectively reduce the pH value of fruit and vegetable juice by acidifying water, reduce the brown stain speed of fruit and vegetable juice, thus fruit is effectively ensured The quality of vegetable juice.
With respect to prior art, the present invention includes following beneficial effect:The fruit and vegetable juice preparation system that the present invention provides includes Acidified ice-water preparation facilitiess, cleaning device, fruit and vegerable ice preparation facilitiess and fruit and vegetable juice preparation facilitiess, using acidified ice-water preparation facilitiess Prepare acidified ice-water, using cleaning device, fruit and vegetable materials are carried out, then will be acidified ice using fruit and vegerable ice preparation facilitiess Water and fruit and vegetable materials are mixed with and obtain fruit and vegerable ice, finally fruit and vegerable ice are being passed in fruit and vegetable juice preparation facilitiess, by fruit and vegerable Fruit and vegerable ice is prepared into fruit and vegetable juice by juice preparation facilitiess.Adopt in this way, can effectively fruit and vegetable materials be processed, reduce fruit The brown stain of vegetable juice and oxidation, are effectively ensured nutritional quality and the appearance color of fruit and vegetable juice, extend shelf lives, be easy to fruit and vegerable Juice is stored and is transported.
Brief description
For the clearer explanation embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing Have technology description in required use accompanying drawing be briefly described it should be apparent that, drawings in the following description be only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, acceptable Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the schematic diagram of the fruit and vegetable juice preparation system that first embodiment of the invention provides;
Fig. 2 is the schematic diagram of the acidified ice-water preparation facilitiess of fruit and vegetable juice preparation system that Fig. 1 provides;
Fig. 3 is the schematic diagram of the cleaning device of fruit and vegetable juice preparation system that Fig. 1 provides;
Fig. 4 is the schematic diagram of the fruit and vegerable ice preparation facilitiess of fruit and vegetable juice preparation system that Fig. 1 provides;
Fig. 5 is the schematic diagram of the fruit and vegetable juice preparation facilitiess of fruit and vegetable juice preparation system that Fig. 1 provides;
Fig. 6 is the schematic diagram of the fruit and vegetable juice preparation system that second embodiment of the invention provides;
Fig. 7 is the schematic diagram of the purifier of fruit and vegetable juice preparation system that Fig. 6 provides;
Fig. 8 is the schematic diagram of the fruit and vegetable juice preparation system that third embodiment of the invention provides;
Fig. 9 is the schematic diagram of the fruit and vegetable juice preparation system that fourth embodiment of the invention provides;
Figure 10 is the schematic layout pattern of the fruit and vegetable juice preparation system that Fig. 9 provides.
Wherein, reference is summarized as follows:
Acidified ice-water preparation facilitiess 110, water tank 111, acidifying water configured slot 112, ice build-up tank 113, frozen water mixing channel 114, cleaning device 120, operating board 121, potcher 122, potcher valve 1221, spray tank 123, Water tank 124, water inlet pipe 125, drain pipe 126, net-like spacer 127, silt deposit pond 128, jetter 129, shower nozzle 1291, support 1292, force (forcing) pump 1293, fruit and vegerable ice preparation facilitiess 130, mill 131, ice-making disc 132, fruit and vegetable juice preparation facilitiess 140, the first ball-type mill 141, ball-type pulverizer 142, stock chest 143, the second ball-type mill 144, ball-type grinder 145, squeezer 146, centrifuge 147, purifier 150, raw water tank 151, sandstone filter vat 152, fine sand filter vat 153, activated carbon filter vat 154, primary net Water pot 155, reverse-osmosis treated group 156 in parallel, filters deployment device 160, sterilizing unit 161, filling apparatus 162, packing device 163, circulating pump 170, beverage pump 171.
Specific embodiment
Purpose, technical scheme and advantage for making the embodiment of the present invention are clearer, below will be in the embodiment of the present invention Technical scheme be clearly and completely described.In embodiment, unreceipted actual conditions person, builds according to normal condition or manufacturer The condition of view is carried out.Agents useful for same or the unreceipted production firm person of instrument, being can be by the commercially available conventional product bought and obtain Product.
The fruit and vegetable juice preparation system that below present invention provided and carried out specifically using the fruit and vegetable juice preparation method of this system Explanation.
Fig. 1~Fig. 5 shows the fruit and vegetable juice preparation system that first embodiment of the invention provides, and prepares dress including acidified ice-water Put 110, cleaning device 120, fruit and vegerable ice preparation facilitiess 130 and fruit and vegetable juice preparation facilitiess 140.
Acidified ice-water preparation facilitiess 110 are connected with fruit and vegerable ice preparation facilitiess 130, for cleaning the cleaning device 120 of raw material Also it is connected with fruit and vegerable ice preparation facilitiess 130, fruit and vegerable ice preparation facilitiess 130 are connected with fruit and vegetable juice preparation facilitiess 140.
Acidified ice-water preparation facilitiess 110 include water tank 111, acidifying water configured slot 112, ice build-up tank 113 and frozen water mixing Groove 114;Water tank 111 is connected with acidifying water configured slot 112, and acidifying water configured slot 112 is connected with ice build-up tank 113, ice build-up tank 113 Connect with frozen water mixing channel 114, for providing acidifying ice into frozen water mixing channel 114;Acidifying water configured slot 112 is mixed with frozen water Groove 114 connects, for providing acidifying water to frozen water mixing channel 114;Acidifying ice and acidifying water mix system in frozen water mixing channel 114 Obtain acidified ice-water.
Cleaning device 120 includes operating board 121, potcher 122, spray tank 123, Water tank 124, water inlet pipe 125 and row Water pipe 126;Operating board 121, potcher 122, spray tank 123 and Water tank 124 are disposed adjacent successively, and adjacent spray tank 123 is also It is provided with for the jetter 129 to spray in spray tank 123;Water inlet pipe 125 is connected with water tank 111, and water inlet pipe 125 is respectively Connect with potcher 122 and jetter 129, for potcher 122 and jetter 129 offer water;126 points of drain pipe Do not connect with potcher 122, spray tank 123 and Water tank 124, for the row of potcher 122, spray tank 123 and Water tank 124 Water.
Fruit and vegerable ice preparation facilitiess 130 include mill 131 and multiple ice-making disc 132, mill 131 and frozen water mixing channel 114 connections, for the acidified ice-water in frozen water mixing channel 114 is passed through mill 131, mill 131 is with cleaning device 120 even Logical, for the fruit and vegetable materials after cleaning are passed in mill 131;Mill 131 can be right with each ice-making disc 132 respectively Should, for fruit and vegetable materials are passed in different ice-making disc 132.
Fruit and vegetable juice preparation facilitiess 140 include the first ball-type mill 141, ball-type pulverizer 142, stock chest 143, the second ball Type mill 144, ball-type grinder 145, squeezer 146 and centrifuge 147, the first ball-type mill 141 and ball-type pulverizer 142 connections, ball-type pulverizer 142 is connected with stock chest 143, and the fruit and vegerable ice for fruit and vegerable ice preparation facilitiess 130 are obtained is carried out Pulverize;Stock chest 143 is connected with the second ball-type mill 144, and the second ball-type mill 144 is connected with ball-type grinder 145, ball Type grinder 145 is connected with squeezer 146, and squeezer 146 is connected with centrifuge 147, for fruit and vegerable ice is prepared into fruit and vegetable juice; Ball-type grinder 145 is connected with the second ball-type grinder 145 respectively with squeezer 146, for by ball-type grinder 145 and squeezing Residue after filtering in machine 146 is milled again.
The fruit and vegetable juice preparation system that first embodiment provides includes acidified ice-water preparation facilitiess 110, cleaning device 120, really Vegetable ice preparation facilitiess 130 and fruit and vegetable juice preparation facilitiess 140, prepare acidified ice-water using acidified ice-water preparation facilitiess 110, utilize Cleaning device 120 is carried out to fruit and vegetable materials, is then mixed acidified ice-water and fruit and vegetable materials using fruit and vegerable ice preparation facilitiess 130 Conjunction prepares fruit and vegerable ice, finally fruit and vegerable ice is being passed in fruit and vegetable juice preparation facilitiess 140, by fruit and vegetable juice preparation facilitiess Fruit and vegerable ice is prepared into fruit and vegetable juice by 140.
Adopt in this way, can effectively fruit and vegetable materials be processed, reduce brown stain and the oxidation of fruit and vegetable juice, effectively protect The nutritional quality of card fruit and vegetable juice and appearance color, extend shelf lives, are easy to fruit and vegetable juice be stored and transports.
In the fruit and vegetable juice preparation system that first embodiment of the invention provides, acidified ice-water preparation facilitiess 110, cleaning device 120 and fruit and vegetable juice preparation facilitiess 140 are arranged on 2 DEG C~7 DEG C workplaces, fruit and vegerable ice preparation facilitiess 130 are arranged on -30 DEG C~-15 DEG C workplace.
Fig. 6~Fig. 7 shows the fruit and vegetable juice preparation system that second embodiment of the invention provides, on the basis of first embodiment On, further, fruit and vegetable juice preparation system also include for flow into water tank 111 in Water warfare purifier 150, only Water installations 150 include raw water tank 151, sandstone filter vat 152, fine sand filter vat 153, activated carbon filter vat 154, primary water purification pot 155 and reverse-osmosis treated group 156 in parallel, raw water tank 151, sandstone filter vat 152, fine sand filter vat 153, activated carbon filter vat 154th, primary water purification pot 155 and reverse-osmosis treated group 156 in parallel are sequentially communicated, reverse-osmosis treated group 156 in parallel and water tank 111 Connection.
By the raw water tank 151 of purifier 150, raw water is stored, then pass through sandstone filter vat 152, fine sand mistake Lauter tub 153, activated carbon filter vat 154, primary water purification pot 155 are filtered to the impurity in raw water, and are removed using activated carbon The preliminary water conservancy filtering finally is carried out after filtration treatment by the abnormal flavour in raw water with reverse-osmosis treated group 156 in parallel.
Reverse-osmosis treated group 156 in parallel is to carry out deep purifying using reverse osmosis technology to water, using membrane separation technique, with Preposition pretreatment system supports the use;Using the pressurization of high-pressure pump, the retention of reverse osmosis membrane, can effectively go solid dissolving in eliminating water The impurity such as thing, Organic substance, colloid, microorganism and antibacterial.There is applied range, active degree is high, take up an area less, energy consumption Feature low, that effluent quality is good.
The mode so processing can reach the purification to the top using water, and because at reverse osmosiss in parallel Add sandstone filter vat 152, fine sand filter vat 153 and activated carbon filter vat 154 can filter in raw water in advance before reason group 156 Partial impurities, it is to avoid the impurity filtering out in reverse-osmosis treated group 156 in parallel is excessive, blocking reverse-osmosis treated group 156 in parallel Film, substantially prolongs the cleaning frequency of reverse-osmosis treated group 156 in parallel, be easy to the maintenance to reverse-osmosis treated group 156 in parallel.
Further, the bottom of potcher 122 is provided with discharge outlet, and discharge outlet is provided with net-like spacer 127.In potcher 122 Interior fruit and vegetable materials can be positioned in potcher 122, by the silt on fruit and vegetable materials when fruit and vegetable materials are rinsed Rinsed clean, through net-like spacer 127, can stop leakage under fruit and vegetable materials, the silt of flushing then passes through net-like spacer 127, from Discharge outlet enters in drain pipe 126 through mesh and discharges, and the potcher 122 using this structure can effectively enter to fruit and vegetable materials Row rinses, and avoids the waste of fruit and vegetable materials simultaneously and potcher 122 is blocked.
Meanwhile, drain pipe 126 is connected with silt deposit pond 128 in the present embodiment.By drain pipe 126 and and silt deposit Pond 128 connects, and can be collected the sewage being rich in silt because of cleaning fruit and vegetable materials that drain pipe 126 is discharged, in mud Pass through the method for standing so that silt impurity precipitates, thus purifying to water quality in sedimentation tank 128.For net through standing Water after change, can be reused, and effectively saved water resource, reduce production cost.
In the fruit and vegetable juice preparation system that second embodiment of the invention provides, purifier 150, acidified ice-water preparation facilitiess 110th, cleaning device 120 and fruit and vegetable juice preparation facilitiess 140 are arranged on 2 DEG C~7 DEG C workplaces, fruit and vegerable ice preparation facilitiess 130 are arranged In -30 DEG C~-15 DEG C workplaces.
Fig. 8 shows the fruit and vegetable juice preparation system that third embodiment of the invention provides, and 3rd embodiment is in the second enforcement On the basis of example, further, also include filtering deployment device 160, sterilizing unit 161, filling apparatus 162 and packing device 163, filter deployment device 160 and connect with centrifuge 147, filter deployment device 160, sterilizing unit 161, filling apparatus 162 and Packing device 163 is sequentially connected.
By filtering deployment device 160, first the fruit and vegetable juice isolated from centrifuge 147 is filtered further, protected The mouthfeel of card fruit and vegetable juice, removes the residue of not filtration completely, then recycles sterilizing unit 161 that fruit and vegetable juice is sterilized, it is to avoid because Lead to the rotten of fruit and vegetable juice for antibacterial, then entered canned for fruit and vegetable juice in packaging by filling apparatus 162, packaging can adopt Bottled, it would however also be possible to employ bag-shaped, packaging is packaged process finally by packing device 163, prepares the drink of fruit and vegetable juice Product.
Third embodiment of the invention first prepares purified water and acidified ice-water when in use, and the device operation of purified water is First add water to 2/3rds of raw water tank 151 volume in raw water tank 151, prepare purified water using purifier 150, recycle Purified water and edible organic acid are deployed into acidifying water by desired concn, by acidifying water in ice build-up tank in acidifying water configured slot 112 After freezing ice making in 113, then it is mixed and made into acidified ice-water with acidifying water in frozen water mixing channel 114.
It is placed on the operating board 121 under 4 DEG C of environment it is therefore preferable to stainless operating board after fruit and vegerable are selected, pre-cooling 1h, Rinse in 4 DEG C of purified waters in putting into potcher 122, net-like spacer 127 is arranged at potcher 122 bottom, in rinse cycle suitably Stirring can promote soil to pass through net-like spacer 127 to sink to bottom, be provided with potcher valve 1221 in potcher 122 bottom, Open potcher valve 1221 and discharge waste water, rinsing 2-3 time, until water is advisable clearly, can arrange silt deposit in outdoor discharge outlet Pond 128.
Fruit and vegerable after rinsing are put in the spray tank 123 with jetter 129, open force (forcing) pump 1293 and spray water, side is sprayed Waterside is stirred raw material and is carried out hydro-peening.Fruit and vegetable materials after hydro-peening transfer to dewatering in Water tank 124, remove superfluous water.After dewatering Fruit and vegetable materials be added in mill 131 and add acidified ice-water in proportion and milled, the raw material after milling is placed on ice-making disc 132 freezing ice makings obtain fruit and vegerable ice.Fruit and vegerable ice is rolled by the first ball-type mill 141, ball-type pulverizer 142 pulverizer powder It is placed in after broken in stock chest 143, then the fruit and vegerable ice after pulverizing is pumped into by the second ball-type mill 144 and ball-type grinding by pump Grind in machine 145 and make fruit, vegetable juice, then make fruit and vegetable juice after squeezer 146 squeezing and centrifuge 147 centrifugation.
The residue that ball-type grinder 145, squeezer 146 and centrifuge 147 obtain can rejoin the first ball-type and grind Grinding machine 141 repeats HCl dropwise frozen water and grinds, more ground, squeezing, centrifugation obtain fruit and vegetable juice, repeat 2-3 suboptimum, can be abundant Extract the effective ingredient in fruit and vegerable residue.
Fruit and vegetable juice derived above is through allotment filtration, high pressure homogenize, vacuum outgass, high-temperature instantaneous sterilization and packaging dress Put 163 and be packaged into bottled or packed, just can obtain fruit-vegetable juice beverage.
In the fruit and vegetable juice preparation system that third embodiment of the invention provides, purifier 150, acidified ice-water preparation facilitiess 110th, cleaning device 120 and fruit and vegetable juice preparation facilitiess 140 are arranged on 2 DEG C~7 DEG C workplaces, fruit and vegerable ice preparation facilitiess 130 are arranged In -30 DEG C~-15 DEG C workplaces, filter deployment device 160, sterilizing unit 161, filling apparatus 162 and packing device 163 and arrange In room temperature workplace.
The beneficial effect of the present embodiment be using purifier 150, acidified ice-water preparation facilitiess 110, cleaning device 120, Fruit and vegerable ice preparation facilitiess 130, fruit and vegetable juice preparation facilitiess 140, filtration deployment device 160, sterilizing unit 161, filling apparatus 162 and The fruit-vegetable juice beverage that the fruit and vegetable juice preparation system that packing device 163 is connected in sequence prepares compares what traditional approach obtained Fruit-vegetable juice beverage finished product absorbance (A420) low, 60d is still relatively low for storage, and brown stain speed constant is relatively low.
Fruit-vegetable juice beverage manufactured in the present embodiment has preferable effect of color protection.This result shows, the present embodiment provides Fruit and vegetable juice preparation system can effectively solve the problem that to heat treatment inactive enzyme with prevent fruit-vegetable juice beverage occur enzymatic browning while Its non-enzymatic browning problem can be taken into account again.
Fig. 9~Figure 10 shows the schematic diagram of the fruit and vegetable juice preparation system that fourth embodiment of the invention provides, the 4th enforcement Example is that the fruit and vegetable juice preparation system providing third embodiment of the invention is made design for processing Herba Taraxaci juice and improved.
As shown in Figure 1 make a kind of Herba Taraxaci juice preparation system, first set up by room temperature process between S1,4 DEG C of processing S2 and- 20 DEG C processing between S3 composition change warm working between, by build freezer mode set up 4 DEG C processing between S2 and -20 DEG C processing between S3, required Equipment meets freezer requirement, carries out temperature control respectively between 4 DEG C of processing and between -20 DEG C of processing.By purifier 150, acidified ice-water system For device 110, cleaning device 120, fruit and vegerable ice preparation facilitiess 130, fruit and vegetable juice preparation facilitiess 140, filter deployment device 160, kill Bacterium device 161, filling apparatus 162 and packing device 163 are sequentially connected and install.
Wherein filter deployment device 160, sterilizing unit 161, filling apparatus 162 and packing device 163 be installed on above-mentioned often In S1 between warm working, purifier 150, acidified ice-water preparation facilitiess 110, cleaning device 120, fruit and vegetable juice preparation facilitiess 140 are pacified It is loaded in S2 between 4 DEG C of processing, fruit and vegerable ice preparation facilitiess 130 are installed in S3 between -20 DEG C of processing.
Purifier 150 is by raw water tank 151, sandstone filter vat 152, fine sand filter vat 153, activated carbon filter vat 154, just Level water purification pot 155 and reverse-osmosis treated group 156 in parallel are connected in sequence.During connection, first by original water inlet by tap water pipe line It is connected on raw water tank 151 by a universal valve, then be connected to circulating pump by other general pipelines and other universal valves 170 entrance, the outlet of circulating pump 170 is connected to the 152 times mouths of sandstone filter vat purifying water process, then is sequentially connected fine sand mistake Lauter tub 153 and activated carbon filter vat 154, the outlet of activated carbon filter vat 154 is connected on primary water purification pot 155, primary water purification Tank 155 is connected to the water inlet of force (forcing) pump 1293 by pipeline and valve, and the outlet of force (forcing) pump 1293 is connected to reverse osmosis in parallel The entrance for the treatment of group 156 thoroughly, the outlet of reverse-osmosis treated group 156 in parallel is connected with the water inlet of water tank 111, wherein water tank 111 is high-position water-storage tank 111, and the outlet of water tank 111 is equipped with general three-way valve.
Wherein cleaning device 120 is connected in sequence by operating board 121, potcher 122, spray tank 123, Water tank 124, It is provided with jetter 129, jetter 129 is made up of shower nozzle 1291, shower nozzle 1291 support 1292, shower nozzle by spray tank 123 1291 are arranged on spray tank 123 by shower nozzle 1291 support 1292.Potcher 122, spray tank 123, the water outlet of Water tank 124 Mouth is all connected with drain pipe 126, and drain pipe 126 is connected with floor drain, and floor drain is connected with silt deposit pond 128 simultaneously.Water tank 111 The passage tube of general three-way valve installed of outlet pass through water inlet and the pressurization of water inlet pipe 125 and potcher 122 The water inlet connection of pump 1293, the outlet of force (forcing) pump 1293 is connected with shower nozzle 1291.
Wherein fruit and vegerable ice preparation facilitiess 130 are made up of mill 131, ice-making disc 132 and refrigeration operation platform 133, multiple systems Ice pan 132 is placed on refrigeration operation platform 133.The connection of fruit and vegerable ice preparation facilitiess 130 is mainly mill 131 and acidified ice-water system The acidified ice-water outlet of standby device 110 connects, and feed(raw material)inlet is other transmission such as artificial mode of movement or mechanical transmission Mode.
Wherein fruit and vegetable juice preparation facilitiess 140 are by the first ball-type mill 141, ball-type pulverizer 142, stock chest 143, second Ball-type mill 144, ball-type grinder 145, squeezer 146 and centrifuge 147 are formed by connecting.First ball-type mill 141 Discharging is risen to the charging aperture of spherical pulverizer 142, spherical pulverizer 142 by feed opening discharging by artificial or other modes Discharging opening be connected with stock chest 143 by general pipeline.
The charging aperture of beverage pump 171 is connected on the crushed ice outlet of stock chest 143, the discharging opening of beverage pump 171 and second Ball-type mill 144 charging aperture is connected, and the second ball-type mill 144 can pass through general-purpose pump and general pipeline and spherical grinder 145 charging aperture is connected or is set to a high position using by the second ball-type mill 144, is realized by the way of high-order Automatic transport.The discharging opening of spherical grinder 145 is conveyed using manually or mechanically mode with the charging aperture of centrifuge 147.
Practical operation:First prepare purified water and acidified ice-water, purifier 150 operation is first to add water in raw water tank 151 To 2/3rds of raw water tank 151 volume, open general water pump and prepare purified water, recycle purified water and organic acid to press required dense Degree is deployed into water containing acid purification, will contain and be mixed and made into acidified ice-water with acidifying purified water again after acid purification water-cooled freezes ice making.
Fresh Radix Taraxaci removes after having and going mouldy, rot or occur color exception change sample, weighs 100kg, is placed in 4 On operating board 121 under DEG C environment, pre-cooling 1.2h, point it is carried out for 5 times, the Radix Taraxaci after taking 20kg selected puts into rinsing Rinse in 4 DEG C of purified waters in groove 122, net-like spacer 127 is arranged at potcher 122 bottom, and in rinse cycle, agitation as appropriate can promote Make soil pass through net-like spacer 127 and sink to bottom, open potcher valve 1221 and discharge waste water, 3 water of rinsing are limpid, Illustrate that soil has been cleaned, silt deposit pond 128 can be set in outdoor discharge outlet.
Fruit and vegerable after rinsing are put in the tank of spray tank 123, open force (forcing) pump 1293 and are sprayed water using shower nozzle 1291, side is sprayed Waterside is stirred raw material and is carried out hydro-peening, observes in spray tank 123 bottom water receiving limpid, illustrate that hydro-peening completes after hydro-peening 10min. Raw material after hydro-peening is transferred in Water tank 124, and during dewatering 60min, no longer there is the globule Water tank 124 bottom, illustrates that removing is many Remaining water is thorough.
Radix Taraxaci after cleaning is added in mill 131 and compares 1 by material water quality:2 ratio adds acidified ice-water Milled, the raw material after milling be divided in 5 in ice-making disc 132 ice making obtain Radix Taraxaci ice.
Radix Taraxaci ice is rolled by the first ball-type mill 141, ball-type pulverizer 142 is placed in stock chest after pulverizing In 143, then Radix Taraxaci slurry is made through the second ball-type mill 144 and ball-type grinder 145 by beverage pump 171, through squeezing Make ice Radix Taraxaci juice after machine 146 and centrifuge 147 process, squeeze and be centrifuged the residue 30kg obtaining for the first time and return to second Ball-type mill 144 repeat the HCl dropwise frozen water of 100kg grind, more ground, squeezing, centrifugation obtain ice Radix Taraxaci juice, again weight Multiple squeezing of milling for 2 times, residual residue is 6.5kg, the ice Radix Taraxaci juice 450kg obtaining.
After ice Radix Taraxaci juice derived above adds 0.5kg, 45kg high-quality sucrose, 2.5kg beta-schardinger dextrin-to allocate, mistake Filter, high pressure homogenize, vacuum outgass, (130 DEG C, 3-5S) sterilizations of high-temperature instantaneous, fill rear 65 DEG C of water-bath households in vain using aluminium foil bag 30min, obtains ice Radix Taraxaci juice beverage after cool drying decompression.
Fifth embodiment of the invention provides a kind of fruit and vegetable juice system of the fruit and vegetable juice preparation system of utilization above-described embodiment offer Preparation Method, comprises the steps:
Precooling step:Fruit and vegetable materials are placed in pre-cooling in 2 DEG C~7 DEG C environment;
Cleaning step:In 2 DEG C~7 DEG C environment, the water using 2 DEG C~7 DEG C enters to fruit and vegetable materials in cleaning device 120 Row cleaning;
Prepared by acidifying water:Add the water of 2 DEG C~7 DEG C in water tank 111 in acidifying water configured slot 112, then in acid Change and in water configured slot 112, add edible organic acid, prepare the acidifying water that edible organic acid mass concentration is 0.5g/L~4.5g/L;
Acidifying ice preparation:Part acidic water in acidifying water configured slot 112 is passed in ice build-up tank 113, by ice build-up tank Acidifying water in 113 is prepared into acidifying ice at -30 DEG C~-15 DEG C;
Prepared by acidified ice-water:Acidifying ice in ice build-up tank 113 is mixed in frozen water with the acidifying water in acidifying water configured slot 112 Close mixing in groove 114, prepare acidified ice-water;
Fruit and vegerable ice making step:In 2 DEG C~7 DEG C environment, the fruit and vegetable materials after cleaning are placed in mill 131, simultaneously Acidified ice-water in frozen water mixing channel 114 is sprayed to the fruit and vegetable materials in mill 131, then the fruit and vegetable materials after milling is put In ice-making disc 132, through freezing, make fruit and vegerable ice;
Fruit and vegetable juice preparation process:In 2 DEG C~7 DEG C environment, the first ball-type mill 141, ball are utilized successively to fruit and vegerable ice Type pulverizer 142, the second ball-type mill 144, ball-type grinder 145, squeezer 146 and centrifuge 147 carry out rolling, powder Broken, grind, squeeze the juice and separating step, be prepared into fruit and vegetable juice.
Longer shelf lives are had using the fruit and vegetable juice that the preparation of this fruit and vegetable juice preparation method draws, is easy to store and transports Defeated.
The fruit and vegetable juice preparation method that sixth embodiment of the invention provides, on the basis of the 5th embodiment, further exists After fruit and vegetable juice preparation process, also include beverage preparation process, beverage preparation process includes:The fruit and vegetable juice of preparation adds and adjusts Taste agent and stabilizer, then carry out homogenizing and deaerate, then through high-temperature instantaneous sterilization and fill, then carry out at 65 DEG C~70 DEG C Re-pasteurization.
Fruit and vegetable juice is processed by beverage preparation process, addition flavoring agent enables to the mouthfeel of beverage more preferably, more Accept added with beneficial to consumer, meanwhile, add stabilizer can extend use time further, degassing sterilization simultaneously is killed with secondary Bacterium all effectively increases the shelf lives of fruit and vegetable juice.
Meanwhile, the temperature that high-temperature instantaneous sterilization adopts is 125 DEG C~145 DEG C, and the time is 2s~7s.Killed using high-temperature instantaneous Bacterium, sterilization time is extremely short, because heat time heating time is short, can effectively ensure that the product quality of fruit and vegetable juice, it is to avoid nutrient substance is broken Bad, 125 DEG C high temperature~145 DEG C sterilizing, can effectively kill antibacterial, sterilization effect is good simultaneously, and antibacterial residual is few, is conducive to fruit and vegerable The guaranteeing the quality of juice.
In order to improve the quality of fruit and vegetable juice further, in fruit and vegetable juice preparation method, reverse osmosis water is using water.Adopt With reverse osmosis water, its purity is higher, and impurity content is few, has and is enough prevented effectively from impurities in water for nutrient substance in fruit and vegetable materials Oxidation and destruction it is ensured that the nutritional quality of fruit and vegetable juice.
In the present embodiment, confirm through overtesting, edible organic acid is citric acid and/or malic acid, edible in acidifying water The mass concentration of organic acid is 0.5g/L-4.5g/L.Using the acidifying water of the edible organic acid of this mass concentration, by acidifying Water energy enough effectively reduces the pH value of fruit and vegetable juice, reduces the brown stain speed of fruit and vegetable juice, thus the quality of fruit and vegetable juice is effectively ensured.
Seventh embodiment of the invention is using the fruit and vegetable juice preparation method that the above embodiment of the present invention provides, grass at the age of one hundred years old to be entered Row processing.
(1) precooling step:In on May 25th, 2015, pluck wild artemisia japonica from Jilin Province Ji'an City main road town (also known as male Artemisia, Latin entitled Artemisia japonica Thunb) 25cm~35cm tender leaf, remove yellow blade, weeds and soil, Dry in the sun in the wild 1 hour (moisture loss 5%-10% can easily facilitate transport), is transported between processing with bamboo large bamboo or wicker basket, note Meaning must not closely be stacked to avoid and be gone mouldy.Weigh 100kg and process interior being laid on stainless operating board 121 in advance at 4 DEG C Cold 3h.
(2) cleaning step:Precooled artemisia japonica is loaded in rustless steel large bamboo or wicker basket, using cleaning device 120, in 4 DEG C of water Middle rinsing 2 times removing soil, then with 4 DEG C of purified waters spray irrigations 5 times, drains standby after superfluous water.
(3) acidifying water preparation:Process the interior purified water that 1t is cooled to 4 DEG C at 4 DEG C and add 3kg citric acid and 0.5kg Malic acid, is prepared into the acidifying water that edible organic acid mass concentration is 3.5g/L.
(4) acidifying ice preparation:100kg acidifying water freezes in the ice build-up tank 113 between -20 DEG C of processing, carries out flat board freezing Ice making.
(5) acidified ice-water preparation:The acidifying made ice is added in 4 DEG C of acidifying waters of 900kg, in frozen water mixing channel Obtain acidified ice-water in 114, continuously use in production.
(6) artemisia japonica ice preparation process:Interior in 4 DEG C of processing, 100kg is averagely sub-packed in by above-mentioned clean artemisia japonica In 10 stainless steel discs, tiling, the milling roller being 25kg with weight rolls 12 times back and forth, sprays the acidifying ice of 25kg in each disk Water, stainless steel flat plate is compacted, and between -20 DEG C of processing, freezing 12h makes artemisia japonica ice.
(7) vegetable juice preparation process at the age of one hundred years old:Process, at 4 DEG C, the milling roller that interior weight is 35kg to roll back and forth 10 times, then The artemisia japonica pulverized ice ice crushing machine is pulverized, the trash ice of 10 disks is placed in white steel drum melt and is ground with colloid mill after ice, use Juice extractor squeeze juice, residue adds 250kg acidified ice-water regrinding and squeezes the juice, and is repeated 3 times, merge the juice that squeezes in room temperature plus Break filters, and 982kg artemisia japonica ice juice is obtained.
(8) vegetable juice beverage preparation process at the age of one hundred years old:Stabilizer, wood is added in ice vegetable juice at the age of one hundred years old prepared by above-mentioned steps (7) Sugar alcohol etc. is allocated, and using high pressure homogenizer homogenizing, deaerate 2h, and now the temperature of ice vegetable juice at the age of one hundred years old is 12 DEG C, 135 DEG C 3.5 seconds Under the conditions of high-temperature instantaneous sterilization, outlet temperature controls at 55 DEG C, vial filling and sealing after 65 DEG C sterilization 20min be obtained at the age of one hundred years old Vegetable juice, is designated as vegetable juice A at the age of one hundred years old.
Pluck Changbai Mountain wild artemisia japonica tender leaf 20cm~2 parts of 25cm, every part of 1kg.Wherein 1 part adopts traditional handicraft, often Artemisia japonica after the lower cleaning of temperature blanching 5min in boiling water, adds water making beating, allotment, filtration, homogenizing, degassing, 125 DEG C of sterilizations 5s, after 60 DEG C of fills of outlet temperature, 65 DEG C of sterilization 20min obtain vegetable juice B at the age of one hundred years old, the vegetable juice drink at the age of one hundred years old made with said method Material A has beverage, the species of acidity, pol and other additives and the quality all same of equal in quality raw material and equal in quality, At the age of one hundred years old vegetable juice B is obtained.
Vegetable juice A at the age of one hundred years old and vegetable juice B at the age of one hundred years old is respectively placed in constant temperature culture 60d in 28 DEG C of incubators, respectively to two Prevent-browning effect (the A of part sample420) and non-oxidizability (DPPH clearance rate) be determined, the dispensing of two parts of samples and effect Result of the test is listed in Tables 1 and 2.
From the point of view of color fixative test effect (table 1), vegetable juice B's at the age of one hundred years old that vegetable juice A at the age of one hundred years old produces compared with traditional method Finished product absorbance (A420) low, 60d is still relatively low for storage, and brown stain speed constant is relatively low.
The fruit and vegetable juice preparation method that the present invention provides as can be seen here has preferable effect of color protection.From ice fruit-vegetable juice beverage From the point of view of Oxidation Resistance Test effect (table 2), the vegetable juice at the age of one hundred years old produced compared with traditional method using the processing method of ice vegetable juice at the age of one hundred years old Beverage product DPPH clearance rate is high, and the DPPH clearance rate of preservation 60d is also higher, and DPPH clearance rate is relatively low.As can be seen here The processing method of ice fruit-vegetable juice beverage according to the present invention has the preferable effect keeping fruit and vegetable juice anti-oxidation.
The method that two methods are made with beverage carries out color fixative experiment and respectively repeats five times, and carries out absorbance to beverage Mensure, result such as table 3.
From the results shown in Table 3, the mean absorbance values (A420) of vegetable juice B at the age of one hundred years old are 1.203, vegetable juice at the age of one hundred years old The mean absorbance values (A420) of beverage A are 0.909, the extremely notable (P of Analysis of variance difference<0.01), ice vegetable juice at the age of one hundred years old Processing method can reduce the absorbance (A420) of product, there is preferable effect of color protection.
The effect of color protection test of table 1. ice fruit-vegetable juice beverage
The antioxidant effect test of table 2. ice fruit-vegetable juice beverage
Artemisia japonica beverage absorbance (the A that table 3. ice vegetable juice at the age of one hundred years old is prepared with traditional method420) comparison
Eighth embodiment of the invention is using the fruit and vegetable juice preparation method that the above embodiment of the present invention provides, Panax Ginseng to be entered Row processing.
(1) precooling step:In August in 2015 20 days, the 15 years raw Panax Ginseng bought from Jilin Province Ji'an City main road town (drew Fourth entitled Panax ginseng C.A.Mey.) new fresh quench, fresh-keeping immediately after collection.Weigh after removing reed head after Radix Ginseng cleaning 10kg, interior is laid in pre-cooling 1h on rustless steel operating board 121 in 4 DEG C of processing.
(2) cleaning step:Precooled Panax Ginseng is sub-packed in 5 rustless steel large bamboo or wicker baskets, uses small brushes little in 4 DEG C of water The heart cleans, and is placed in the white steel disk of cleaning after the Leptoradix Ginseng's cleaning fallen down.Radix Ginseng after hairbrush cleaning purifies Water spray with 4 DEG C Rinse 3 times, drain standby after superfluous water.
(3) acidifying water preparation:4 DEG C processing interior by 1t be cooled to 4 DEG C purified water add 0.4kg citric acid and 0.1kg malic acid is tuned into the acidifying water that edible organic acid mass concentration is 0.5g/L in acidifying water configured slot 112.
(4) acidifying ice preparation:100kg acidifying water carries out flat board freezing ice making between -20 DEG C of processing.
(5) acidified ice-water preparation:The acidifying made ice is added in 4 DEG C of acidifying waters of 900kg and obtains acidified ice-water, can Used with continuous, continuous production can scale up.
(6) Panax Ginseng ice preparation process:Interior in 4 DEG C of processing, 10kg is averagely sub-packed in 5 by above-mentioned clean Radix Ginseng In stainless steel disc, tiling, the milling roller being 20kg with weight carefully rolls 20 times, sprays the acidified ice-water of 5kg, no in each disk Rust steel flat board compacting, between -20 DEG C of processing, freezing 15h makes Panax Ginseng ice.
(7) Panax Ginseng juice preparation process:Process, at 4 DEG C, the milling roller that interior weight is 35kg to roll back and forth 20 times, then The Panax Ginseng pulverizing ice ice crushing machine is pulverized, the trash ice of 10 disks is placed in white steel drum melt and is ground with colloid mill after ice, use Juice extractor squeeze juice, residue adds 25kg acidified ice-water regrinding and squeezes the juice, and is repeated 3 times, merge the juice that squeezes in room temperature plus Break filters, and 498kg Panax Ginseng juice is obtained.
(8) Panax Ginseng beverage preparation process:Add Mel in the Panax Ginseng juice of above-mentioned steps (7) technique preparation, stablize Agent is allocated, and using high pressure homogenizer homogenizing, deaerate 1.5h, and now the temperature of ice Panax Ginseng juice is 11.2 DEG C, 135 DEG C 3.5 seconds Under the conditions of high-temperature instantaneous sterilization, outlet temperature controls at 65 DEG C, obtains sylvan life with aluminium foil bag filling and sealing after 65 DEG C of sterilization 20min Ginseng juice beverage A.
Panax Ginseng beverage B is prepared using conventional hot water's extraction, the Radix Ginseng to sylvan life ginseng beverage A and Panax Ginseng beverage B Saponin content is measured, result such as table 4.
As can be seen from Table 4, containing ginsenoside in 100g sylvan life ginseng beverage A is 9.33mg, prepared by 100g Hot water extraction Containing ginsenoside in Panax Ginseng beverage B is 4.90mg, the extremely notable (P of Analysis of variance difference<0.01), ice Panax Ginseng juice beverage Processing method can effectively extract the effective ingredient in Radix Ginseng.
The comparison of the total content of ginsenoside of Panax Ginseng juice beverage that table 4. ice Panax Ginseng juice beverage is prepared with traditional method
Ninth embodiment of the invention be the fruit and vegetable juice preparation method being provided using the above embodiment of the present invention to indigo fruit and Fruit leaf is processed.
(1) precooling step:In on July 12nd, 2016, from Jilin Province Jilin Beihua University forestry institute's indigo fruit experiment base Indigo fruit (Lonicera edulis Turcz.) mature fruit and intact blade are plucked in ground.Interior in 4 DEG C of processing, by Isatis indigotica Fort (Indigofera tinctoria L, Baphicanthus cusia (nees) Brem. Polygonum tinctorium Ait) Fruit is laid in pre-cooling 1h on rustless steel operating board 121, is sub-packed in 10 rustless steel large bamboo or wicker baskets, and careful 4 DEG C of purified waters rinse, drip Solid carbon dioxide divides standby.The blade of indigo fruit is transported between processing with bamboo large bamboo or wicker basket, is careful not to closely stack to avoid go mouldy.? 4 DEG C of processing interior are laid in pre-cooling 3h on rustless steel operating board 121.
(2) cleaning step:Precooled indigo fruit and fruit leaf are loaded in rustless steel large bamboo or wicker basket, in 4 DEG C of water rinsing 2 times with Remove soil, then with 4 DEG C of purified waters spray irrigations 5 times, drain standby after superfluous water.
(3) acidifying water preparation:4 DEG C processing interior by 1t be cooled to 4 DEG C purified water add 0.4kg citric acid and 0.1kg malic acid is tuned into the acidifying water that organic acid mass concentration is 0.5g/L.
(4) acidifying ice preparation:100kg acidifying water carries out flat board freezing ice making between -20 DEG C of processing.
(5) acidified ice-water preparation:The acidifying made ice is added in 4 DEG C of acidifying waters of 900kg and obtains acidified ice-water, can Used with continuous, continuous production can scale up.
(6) indigo fruit and fruit leaf ice preparation process:Indigo fruit interior in 4 DEG C of processing, that 100kg is cleaned as stated above Fresh fruit is averagely sub-packed in 10 stainless steel discs, tiling, sprays the acidified ice-water of 20kg in each disk, and stainless steel flat plate is compacted, Between -20 DEG C of processing, freezing 12h makes indigo fruit fruit ice;The indigo fruit fresh leaf that 10kg is cleaned as stated above is loaded on white steel disk Interior, spray 25kg acidified ice-water, stainless steel flat plate is compacted, freezing 12h makes indigo fruit fresh leaf ice between -20 DEG C of processing.
(7) indigo fruit and fruit leaf juice preparation process:Interior ground back and forth with the milling roller that weight is 35kg respectively in 4 DEG C of processing Pressure 20 times, then the indigo fruit pulverizing fruit ice and indigo fruit leaf ice ice crushing machine are pulverized, the trash ice of 11 disks is placed in white steel drum Ground with colloid mill after melting ice, use juice extractor squeeze juice, residue adds 50kg acidified ice-water regrinding and squeezes the juice, and is repeated 4 times, Merge the juice squeezing to filter between room temperature processing, 412kg indigo fruit and fruit leaf composite juice are obtained.
(8) indigo fruit and fruit leaf beverage preparation process:Indigo fruit prepared by above-mentioned steps (4) and fruit leaf composite juice add Enter stabilizer allotment, using high pressure homogenizer homogenizing, deaerate 2.0h, and now the temperature of indigo fruit and fruit leaf composite juice is 10.2 DEG C, in 135 DEG C of high-temperature instantaneous sterilizations under the conditions of 3.5 seconds, outlet temperature controls at 65 DEG C, uses vial filling and sealing, in 65 DEG C Sterilization 20min is obtained indigo fruit and fruit leaf composite juice A.
According to indigo fruit and fruit leaf composite juice beverage raw material and finished product ratio using Hot water extraction prepare indigo fruit and Fruit leaf composite juice B, respectively in indigo fruit and fruit leaf composite juice A and indigo fruit and fruit leaf composite juice B contain VCIt is measured, result As table 5.
As can be seen from Table 5, contain V in 100g indigo fruit and fruit leaf composite juice ACFor 9.70mg, 100g indigo fruit and fruit leaf Composite juice B contains VCFor 8.07mg, the extremely notable (P of Analysis of variance difference<0.01), indigo fruit and fruit leaf composite juice A can be effective Preserve the effective ingredient in indigo fruit.
Table 5. indigo fruit and the indigo fruit fruit leaf composite juice beverage VC content of fruit leaf composite juice beverage and traditional method preparation Comparison
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for the skill of this area For art personnel, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, made any repair Change, equivalent, improvement etc., should be included within the scope of the present invention.

Claims (10)

1. a kind of fruit and vegetable juice preparation system is it is characterised in that include acidified ice-water preparation facilitiess, cleaning device, the preparation of fruit and vegerable ice Device and fruit and vegetable juice preparation facilitiess;
Described acidified ice-water preparation facilitiess are connected with described fruit and vegerable ice preparation facilitiess, for cleaning the described cleaning device of raw material It is connected with described fruit and vegerable ice preparation facilitiess, described fruit and vegerable ice preparation facilitiess are connected with described fruit and vegetable juice preparation facilitiess;
Described acidified ice-water preparation facilitiess include water tank, acidifying water configured slot, ice build-up tank and frozen water mixing channel;Described water storage Tank is connected with described acidifying water configured slot, and described acidifying water configured slot is connected with described ice build-up tank, described ice build-up tank and described ice Water mixing channel connects, for providing acidifying ice into described frozen water mixing channel;Described acidifying water configured slot is mixed with described frozen water Groove connects, for providing acidifying water to described frozen water mixing channel;Described acidifying ice and described acidifying water are in described frozen water mixing channel Inside it is mixed to prepare acidified ice-water;
Described cleaning device includes operating board, potcher, spray tank, Water tank, water inlet pipe and drain pipe;Described operating board, institute State potcher, described spray tank and described Water tank to be disposed adjacent successively, adjacent described spray tank is additionally provided with for described spray The jetter of spray in washing trough;Described water inlet pipe is connected with described water tank, described water inlet pipe respectively with described potcher and Described jetter connection, for described potcher and described jetter offer water;Described drain pipe respectively with described Potcher, described spray tank connect with described Water tank, for the row of described potcher, described spray tank and described Water tank Water;
Described fruit and vegerable ice preparation facilitiess include mill and multiple ice-making disc, and described mill is connected with described frozen water mixing channel, For the acidified ice-water in described frozen water mixing channel is passed through described mill, described mill is connected with described cleaning device, For the fruit and vegetable materials after cleaning are passed in described mill;Described mill can be corresponding with each ice-making disc respectively, For described fruit and vegetable materials are passed in different ice-making disc;
Described fruit and vegetable juice preparation facilitiess include the first ball-type mill, ball-type pulverizer, stock chest, the second ball-type mill, ball Type grinder, squeezer and centrifuge, described first ball-type mill is connected with described ball-type pulverizer, described ball-type pulverizer Connect with described stock chest, the fruit and vegerable ice for described fruit and vegerable ice preparation facilitiess are obtained is pulverized;Described stock chest and institute State the second ball-type mill connection, described second ball-type mill connects with described ball-type grinder, described ball-type grinder and Described squeezer connection, described squeezer is connected with described centrifuge, for described fruit and vegerable ice is prepared into fruit and vegetable juice;Described ball Type grinder is connected with described second ball-type grinder respectively with described squeezer, for by described ball-type grinder and described pressure Residue after filtering in crusher is milled again.
2. fruit and vegetable juice preparation system according to claim 1 is it is characterised in that described fruit and vegetable juice preparation system also includes using In the purifier to the Water warfare flowing in described water tank, described purifier includes raw water tank, sandstone filter vat, fine sand Filter vat, activated carbon filter vat, primary water purification pot and reverse-osmosis treated group in parallel, described raw water tank, described sandstone filter vat, institute State fine sand filter vat, described activated carbon filter vat, described primary water purification pot and described parallel connection reverse-osmosis treated group to be sequentially communicated, institute State reverse-osmosis treated group in parallel to connect with described water tank.
3. fruit and vegetable juice preparation system according to claim 1 is it is characterised in that the bottom of described potcher is provided with draining Mouthful, described discharge outlet is provided with net-like spacer.
4. fruit and vegetable juice preparation system according to claim 1 is it is characterised in that the discharge outlet of described drain pipe is sunk with mud Shallow lake pond connects.
5. fruit and vegetable juice preparation system according to claim 1 was it is characterised in that described fruit and vegetable juice preparation system also included Filter deployment device, sterilizing unit, filling apparatus and packing device, described filtration deployment device is connected with described centrifuge, described Filter deployment device, described sterilizing unit, described filling apparatus and described packing device to be sequentially connected.
6. the fruit and vegetable juice preparation method of the fruit and vegetable juice preparation system described in a kind of utilization claim 1~5 any one, its feature It is, comprise the steps:
Precooling step:Fruit and vegetable materials are placed in pre-cooling in 2 DEG C~7 DEG C environment;
Cleaning step:In 2 DEG C~7 DEG C environment, the water using 2 DEG C~7 DEG C is carried out to fruit and vegetable materials in cleaning device;
Prepared by acidifying water:Add the water of 2 DEG C~7 DEG C in described water tank in described acidifying water configured slot, then described Add edible organic acid in acidifying water configured slot, prepare the acidifying water that edible organic acid mass concentration is 0.5g/L~4.5g/L;
Acidifying ice preparation:Part acidic water in described acidifying water configured slot is passed in described ice build-up tank, by described ice making Acidifying water in groove is prepared into acidifying ice at -30 DEG C~-15 DEG C;
Prepared by acidified ice-water:By the acidifying water in the acidifying ice and described acidifying water configured slot in described ice build-up tank in described frozen water In mixing channel, mixing, prepares acidified ice-water;
Fruit and vegerable ice making step:In 2 DEG C~7 DEG C environment, the fruit and vegetable materials after cleaning are placed in described mill, simultaneously to institute State the acidified ice-water that the fruit and vegetable materials in mill spray in described frozen water mixing channel, then the fruit and vegetable materials after milling are placed in In described ice-making disc, through freezing, make fruit and vegerable ice;
Fruit and vegetable juice preparation process:In 2 DEG C~7 DEG C environment, described first ball-type mill, described ball are utilized successively to fruit and vegerable ice Type pulverizer, described second ball-type mill, described ball-type grinder, described squeezer and described centrifuge carry out rolling, powder Broken, grind, squeeze the juice and separating step, be prepared into fruit and vegetable juice.
7. fruit and vegetable juice preparation method according to claim 6 is it is characterised in that after described fruit and vegetable juice preparation process, Also include beverage preparation process, described beverage preparation process includes:Add flavoring agent and stabilizer in the fruit and vegetable juice of preparation, so After carry out homogenizing and deaerate, then through high-temperature instantaneous sterilization and fill, then at 65 DEG C~70 DEG C, carry out re-pasteurization.
8. fruit and vegetable juice preparation method according to claim 7 it is characterised in that described high-temperature instantaneous sterilization adopt temperature For 125 DEG C~145 DEG C, the time is 2s~7s.
9. fruit and vegetable juice preparation method according to claim 6 is it is characterised in that adopt water in described fruit and vegetable juice preparation method It is reverse osmosis water.
10. fruit and vegetable juice preparation method according to claim 6 it is characterised in that described edible organic acid be citric acid and/ Or malic acid, in described acidifying water, the mass concentration of edible organic acid is 0.5g/L~4.5g/L.
CN201611068111.1A 2016-11-28 2016-11-28 Fruit and vegetable juice preparation system and fruit and vegetable juice preparation method utilizing same Pending CN106387558A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109757634A (en) * 2019-03-26 2019-05-17 张岗 A kind of intelligent fruits and vegetables based on Internet of Things are at juice device
CN109867249A (en) * 2019-04-04 2019-06-11 宁夏杞乡生物食品工程有限公司 A kind of wolfberry juice production complete set of equipments using superhigh pressure technique

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1314428C (en) * 1985-07-26 1993-03-16 Bill R. Wade Fruit juice mix for whipped and/or frozen applications
WO2007091996A1 (en) * 2006-02-06 2007-08-16 Enviro Tech Chemical Services, Inc. Antimicrobial ice compositions, methods and uses of preparation
US20090087526A1 (en) * 2004-07-23 2009-04-02 Takayuki Taniguchi Alcohol-dipped material, food or drink using the same and method of production thereof
TW201026238A (en) * 2009-01-13 2010-07-16 Blue Ocean Universal Bio Tec Co Ltd Extraction cryogenic technology of vegetable juice and the method thereof
US20110300264A1 (en) * 2010-06-06 2011-12-08 Neta Edith Ramos Da Conceicao Frozen instant beverage product

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1314428C (en) * 1985-07-26 1993-03-16 Bill R. Wade Fruit juice mix for whipped and/or frozen applications
US20090087526A1 (en) * 2004-07-23 2009-04-02 Takayuki Taniguchi Alcohol-dipped material, food or drink using the same and method of production thereof
WO2007091996A1 (en) * 2006-02-06 2007-08-16 Enviro Tech Chemical Services, Inc. Antimicrobial ice compositions, methods and uses of preparation
TW201026238A (en) * 2009-01-13 2010-07-16 Blue Ocean Universal Bio Tec Co Ltd Extraction cryogenic technology of vegetable juice and the method thereof
US20110300264A1 (en) * 2010-06-06 2011-12-08 Neta Edith Ramos Da Conceicao Frozen instant beverage product

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109757634A (en) * 2019-03-26 2019-05-17 张岗 A kind of intelligent fruits and vegetables based on Internet of Things are at juice device
CN109867249A (en) * 2019-04-04 2019-06-11 宁夏杞乡生物食品工程有限公司 A kind of wolfberry juice production complete set of equipments using superhigh pressure technique
CN109867249B (en) * 2019-04-04 2024-01-30 宁夏杞乡生物食品工程有限公司 Complete equipment for producing medlar juice by using ultrahigh pressure technology

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