CN106368414A - 一种石塑地板的制作工艺 - Google Patents

一种石塑地板的制作工艺 Download PDF

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CN106368414A
CN106368414A CN201610746584.6A CN201610746584A CN106368414A CN 106368414 A CN106368414 A CN 106368414A CN 201610746584 A CN201610746584 A CN 201610746584A CN 106368414 A CN106368414 A CN 106368414A
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parts
floor
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羊芸莹
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Yunnan Xiangsheng building decoration materials Co., Ltd.
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Kunming Xinlong To Building Decoration Material Co Ltd
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06—Homopolymers or copolymers of vinyl chloride
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00—Properties
    • C08L2201/02—Flame or fire retardant/resistant
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend

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Abstract

一种石塑地板的制作工艺，按照原料重量份的组分称取原料；50‑100份树脂粉、10‑30份轻质碳酸钙、1‑2份硬脂酸、2‑6份GB‑101钛白粉、0.8‑1.2份聚乙烯蜡、1‑3份硬脂酸钡、2‑6份抗氧化剂、5‑10份环氧大豆油、2‑6份稀土、3‑6份改性热稳定剂、2‑4份填充母料、0.4‑0.8份发泡剂，将称取的原料在160℃的温度下，在高速混合机中进行混合；将混合后的原料在高压双螺杆挤出机内一次性挤出成型，控制挤出机的温度为210℃；将挤出成型后的物料在真空环境内调平；将真空调平后的物料进行强行冷却，得到地板基材；将强行冷却后的产品进行多色印花；得到多色印花的地板基材；在多色印花的地板基材上安装上3D打印的仿实木花纹层；在安装仿实木花纹层的地板基材上喷涂UV高耐磨漆，即得到一种石塑地板。本发明克服了强化地板和瓷化地板的不足和缺陷。

Description

一种石塑地板的制作工艺
技术领域
本发明属于地板的制作工艺，具体为一种石塑地板的制作工艺。
背景技术
目前，国内工业、农业、民用建筑大量使用硬质聚氯乙烯塑料板材，但由于其抗冲击性、耐老化、保温、防火、隔音、二次加工等性能较差，添加增韧剂和加工助剂分散不均匀，物理力学性能不能满足国家标准，生产制造成本较高等，至其在使用中受到限制，不能满足工业、农业生产以及民用建筑的需要。
发明内容
本发明的目的在于提供一种石塑地板的制作工艺，解决背景技术中的问题。
本发明采用以下技术方案实现：
一种石塑地板的制作工艺，包括以下重量份的原料组分：
50-100份树脂粉
10-30份轻质碳酸钙
1-2份硬脂酸
2-6份GB-101钛白粉
0.8-1.2份聚乙烯蜡
1-3份硬脂酸钡
2-6份抗氧化剂
5-10份环氧大豆油
2-6份稀土
3-6份改性热稳定剂
2-4份填充母料
0.4-0.8份发泡剂。
一种石塑地板的制作工艺，包括以下步骤：
第一步：原料配比：按照原料重量份的组分称取原料；
第二步：原料混合：将称取的原料在150℃-170℃的温度下，在高速混合机中进行混合；
第三步：挤出成型：将混合后的原料在高压双螺杆挤出机内一次性挤出成型，控制挤出机的温度为200℃-220℃；
第四步：真空调平：将挤出成型后的物料在真空环境内调平；
第五步：强行冷却：将真空调平后的物料进行强行冷却，得到地板基材；
第六步：印花：将强行冷却后的产品进行多色印花；得到多色印花的地板基材；
第七步：安装实木花纹：在多色印花的地板基材上安装上3D打印的仿实木花纹层；
第八步：喷涂：在安装仿实木花纹层的地板基材上喷涂UV高耐磨漆，即得到一种石塑地板。
有益效果：本发明采用高档PVC树脂粉原料生产，取代木质地板、超越强化地板和瓷化地板的不足和缺陷，本产品不含甲醛，阻燃，耐磨、抗潮防腐、无毒无味，采用真正的环保原料，可循环利用，以发明创造性的新型工艺制作而成，是真正绿色环保产品。本发明生产的产品具有防水，防腐、防酸碱、防火阻燃、防火、防虫、高耐磨等特点，可与国内其他地板相媲美，并弥补了其他地板的不足和缺陷。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明。
实施例1
按照原料重量份的组分称取原料；50份树脂粉、10份轻质碳酸钙、1份硬脂酸、2份GB-101钛白粉、0.8份聚乙烯蜡、1份硬脂酸钡、2份抗氧化剂、5份环氧大豆油、2份稀土、3份改性热稳定剂、3份填充母料、0.4份发泡剂；将称取的原料在160℃的温度下，在高速混合机中进行混合；将混合后的原料在高压双螺杆挤出机内一次性挤出成型，控制挤出机的温度为210℃；将挤出成型后的物料在真空环境内调平；将真空调平后的物料进行强行冷却，得到地板基材；将强行冷却后的产品进行多色印花；得到多色印花的地板基材；在多色印花的地板基材上安装上3D打印的仿实木花纹层；在安装仿实木花纹层的地板基材上喷涂UV高耐磨漆，即得到一种石塑地板。
实施例2
按照原料重量份的组分称取原料；80份树脂粉、10份轻质碳酸钙、1.2份硬脂酸、4份GB-101钛白粉、1份聚乙烯蜡、2份硬脂酸钡、4份抗氧化剂、8份环氧大豆油、4份稀土、4份改性热稳定剂、4份填充母料、0.4-0.8份发泡剂；将称取的原料在165℃的温度下，在高速混合机中进行混合；将混合后的原料在高压双螺杆挤出机内一次性挤出成型，控制挤出机的温度为205℃；将挤出成型后的物料在真空环境内调平；将真空调平后的物料进行强行冷却，得到地板基材；将强行冷却后的产品进行多色印花；得到多色印花的地板基材；在多色印花的地板基材上安装上3D打印的仿实木花纹层；在安装仿实木花纹层的地板基材上喷涂UV高耐磨漆，即得到一种石塑地板。
实施例3
按照原料重量份的组分称取原料；100份树脂粉、30份轻质碳酸钙、2份硬脂酸、6份GB-101钛白粉、1.2份聚乙烯蜡、3份硬脂酸钡、6份抗氧化剂、5-10份环氧大豆油、2-6份稀土、6份改性热稳定剂、4份填充母料、0.8份发泡剂；将称取的原料在155℃的温度下，在高速混合机中进行混合；将混合后的原料在高压双螺杆挤出机内一次性挤出成型，控制挤出机的温度为215℃；将挤出成型后的物料在真空环境内调平；将真空调平后的物料进行强行冷却，得到地板基材；将强行冷却后的产品进行多色印花；得到多色印花的地板基材；在多色印花的地板基材上安装上3D打印的仿实木花纹层；在安装仿实木花纹层的地板基材上喷涂UV高耐磨漆，即得到一种石塑地板。
以上显示和描述了本发明的基本原理和主要特征及本发明的优点，本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内，本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (2)

1.一种石塑地板的制作工艺，其特征在于，包括以下重量份的原料组分：
50-100份树脂粉
10-30份轻质碳酸钙
1-2份硬脂酸
2-6份GB-101钛白粉
0.8-1.2份聚乙烯蜡
1-3份硬脂酸钡
2-6份抗氧化剂
5-10份环氧大豆油
2-6份稀土
3-6份改性热稳定剂
2-4份填充母料
0.4-0.8份发泡剂。
2.一种石塑地板的制作工艺，其特征在于，包括以下步骤：
第一步：原料配比：按照原料重量份的组分称取原料；
第二步：原料混合：将称取的原料在150℃-170℃的温度下，在高速混合机中进行混合；
第三步：挤出成型：将混合后的原料在高压双螺杆挤出机内一次性挤出成型，控制挤出机的温度为200℃-220℃；
第四步：真空调平：将挤出成型后的物料在真空环境内调平；
第五步：强行冷却：将真空调平后的物料进行强行冷却，得到地板基材；
第六步：印花：将强行冷却后的产品进行多色印花；得到多色印花的地板基材；
第七步：安装实木花纹：在多色印花的地板基材上安装上3D打印的仿实木花纹层；
第八步：喷涂：在安装仿实木花纹层的地板基材上喷涂UV高耐磨漆，即得到一种石塑地板。
CN201610746584.6A 2016-08-29 2016-08-29 一种石塑地板的制作工艺 Pending CN106368414A (zh)

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Publication number Priority date Publication date Assignee Title
CN107587695A (zh) * 2017-10-18 2018-01-16 令狐烨 地板及其制作方法
CN108129094A (zh) * 2017-04-27 2018-06-08 钟建军 一种发泡水磨石地板材料
CN110080492A (zh) * 2018-01-26 2019-08-02 浙江晶通塑胶有限公司 复合强化塑胶地板及其生产工艺

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CN101042015A (zh) * 2007-04-20 2007-09-26 吴潭波 实木硬质聚氯乙烯合成地板
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CN101042015A (zh) * 2007-04-20 2007-09-26 吴潭波 实木硬质聚氯乙烯合成地板
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CN108129094A (zh) * 2017-04-27 2018-06-08 钟建军 一种发泡水磨石地板材料
CN107587695A (zh) * 2017-10-18 2018-01-16 令狐烨 地板及其制作方法
CN110080492A (zh) * 2018-01-26 2019-08-02 浙江晶通塑胶有限公司 复合强化塑胶地板及其生产工艺

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