CN106270147B - A kind of aluminium shaped device and method - Google Patents
A kind of aluminium shaped device and method Download PDFInfo
- Publication number
- CN106270147B CN106270147B CN201610718839.8A CN201610718839A CN106270147B CN 106270147 B CN106270147 B CN 106270147B CN 201610718839 A CN201610718839 A CN 201610718839A CN 106270147 B CN106270147 B CN 106270147B
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- Prior art keywords
- drift
- unit
- shaping
- cylinder
- lower plate
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The present invention relates to a kind of aluminium shaped device, belong to machining equipment correlative technology field, the main charging assembly for including setting gradually and shaping assembly；The shaping assembly includes shaping feeding mechanism and the shaping mechanism being installed on forming frame；The shaping feeding mechanism includes shaping feeding machine frame, the front portion of shaping feeding machine frame is provided with front clamp cylinder, there is middle part clamping cylinder in the middle part of shaping feeding machine frame, the lower section of middle part clamping cylinder is lead screw pair, lead screw pair driving slide moves in slide rail pair, has on the slide and slides clamping cylinder；The piston rod of the middle part clamping cylinder, front clamp cylinder and slip clamping cylinder is connected with Boards wall；Shaping mechanism includes forming frame, and forming frame is sequentially installed with angle of attack fracture unit from side to opposite side, rushes flange unit, rushes square hole and circular hole unit, rush circular hole unit, punching punching unit, thrust unit and rush bending unit.
Description
Technical field
The present invention relates to mechanical engineering correlative technology field, is to be related to a kind of aluminium shaped device and method specifically.
Background technology
Traditional aluminum strip shaped device typically could be completed to be molded using seven machines, and the shaped device typically uses human hand
Workpiece is held, is placed on each machine and operates, need to have been operated on seven machines, processing and forming, single shaped device could be realized
The shortcomings that be：Using it is laborious, operating efficiency is low, safety index is low.
Therefore, a kind of aluminium shaped device with multiple elaboration how is designed, is that those skilled in the art need badly
Solve the problems, such as.
The content of the invention
The purpose of the present invention is to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of aluminium shaped device and method.This
Invention makes the present apparatus integrate multiple machining function by designing brand-new structure, reduce multiple aluminum profile extrusion clampings and
Transfering process, greatly improve the machining accuracy and efficiency of aluminium.
In order to reach upper purpose, the present invention adopts the following technical scheme that：
A kind of aluminium shaped device, including：
The charging assembly and shaping assembly set gradually；
The shaping assembly includes shaping feeding mechanism and the shaping mechanism being installed on forming frame；
The shaping feeding mechanism includes shaping feeding machine frame, and the front portion for being molded feeding machine frame is provided with front clamp gas
Cylinder, shaping feeding machine frame middle part have middle part clamping cylinder, and the lower section of middle part clamping cylinder is lead screw pair, and lead screw pair drives slide
Moved in slide rail pair, have on the slide and slide clamping cylinder；
The piston rod of the middle part clamping cylinder, front clamp cylinder and slip clamping cylinder is connected with Boards wall；
The shaping mechanism includes forming frame, and forming frame is sequentially installed with angle of attack fracture list from side to opposite side
Member, flange unit is rushed, square hole is rushed and circular hole unit, rushes circular hole unit, punching punching unit, thrusts unit and rush bending unit.
Preferably, the charging assembly includes feeding machine frame, and the front lower portion of feeding machine frame is provided with feeding cylinder, charging
The side of frame is provided with multiple pusher cylinders, and opposite side is hinged with pressing plate；
Feeding cylinder drives charging ram to move forward and backward；
The axis of the feeding cylinder and pusher cylinder is vertical, and is respectively provided with pusher on the piston rod of all pusher cylinders
Plate.
Preferably, there is hopper below the shaping assembly.
Preferably, the angle of attack fracture unit includes the first lower plate and the first upper plate, has guide pillar, the angle of attack in the first lower plate
Mould and the first drift under fracture, the first drift move under the drive of the first drift oil cylinder；
First upper plate moves under the drive of the first compressed oil cylinder along guide pillar, the first upper plate bottom and the first pressure head
It is fixedly connected.
Preferably, the flange unit that rushes includes the second lower plate and the second upper plate, has guide pillar in the second lower plate, rushes flange
Lower mould and the second drift, the second drift move under the drive of the second drift oil cylinder；
Second upper plate moves under the drive of the second compressed oil cylinder along guide pillar, the second upper plate bottom and the second pressure head
It is fixedly connected.
Preferably, the square hole and circular hole unit of rushing includes the 3rd lower plate and the 3rd upper plate, has guide pillar in the 3rd lower plate,
There is mould under square hole and circular hole in 3rd lower plate, there is the 3rd drift on the 3rd upper plate, the 3rd drift is in the 3rd drift oil cylinder
Drive lower move.
Preferably, the circular hole unit that rushes includes the 4th lower plate and the 4th upper plate, has guide pillar and circular hole in the 4th lower plate
Lower mould, there is the 4th drift on the 4th upper plate, the 4th drift moves under the drive of the 4th drift oil cylinder.
Preferably, the punching punching unit includes the 5th lower plate and the 5th upper plate, has guide pillar and punching in the 5th lower plate
Mould under piece punching, there is the 5th drift on the 5th upper plate, the 5th drift moves under the drive of the 5th drift oil cylinder.
Preferably, the unit that thrusts includes the 6th lower plate and the 6th upper plate, has guide pillar in the 6th lower plate and thrusts down
Mould, have on the 6th upper plate and thrust mould, thrust mould and moved under the drive for thrusting oil cylinder；
It is described to thrust lower mould and moved under the drive of the 6th drift oil cylinder；
The bending unit that rushes includes the 7th lower plate and the 7th upper plate, has guide pillar and bending lower die in the 7th lower plate, the
There is the 7th drift, the 7th drift moves under the drive of the 7th drift oil cylinder on seven upper plates.
While said structure scheme is provided, present invention also offers a kind of side using above-mentioned processing and forming aluminium
Method, mainly comprise the following steps：
A, charging assembly is fed to shaping assembly；
B, aluminium is processed by shaping assembly；
C, aluminium is cut off after machining；
D, blanking assembly carries out sorting to aluminium and imports different hoppers.
The beneficial effects of the invention are as follows：
(1) integrate feeding, processing and sorting function, the machine-shaping of aluminium can be efficiently completed.
(2) only need clamping once during aluminum profile extrusion, while process is saved, also improve machining accuracy.
(3) just it is automatically performed since feed process by machine, without artificial loading, greatly improves operating efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the front view of the present invention；
Fig. 3 is the top view of the present invention；
Fig. 4 is the structural representation that assembly is fed in the present invention；
Fig. 5 is Fig. 4 front view；
Fig. 6 is the structural representation of shaping assembly in the present invention；
Fig. 7 is Fig. 6 top view；
Fig. 8 is the assembling schematic diagram of forming frame in the present invention；
Fig. 9 is Fig. 8 axonometric drawing；
Figure 10 is the assembling schematic diagram of the first lower plate in the present invention；
Figure 11 is Figure 10 front view；
Figure 12 is the assembling schematic diagram of the second lower plate in the present invention；
Figure 13 is Figure 12 front view；
Figure 14 is the assembling schematic diagram of the 3rd one angle of lower plate in the present invention；
Figure 15 is the assembling schematic diagram of the 3rd lower plate another angle in the present invention；
Figure 16 is the assembling schematic diagram of the 4th one angle of lower plate in the present invention；
Figure 17 is the assembling schematic diagram of the 4th lower plate another angle in the present invention；
Figure 18 is the assembling schematic diagram of the 5th one angle of lower plate in the present invention；
Figure 19 is the assembling schematic diagram of the 5th lower plate another angle in the present invention；
Figure 20 is the assembling schematic diagram of the 6th lower plate in the present invention；
Figure 21 is Figure 20 front view；
Figure 22 is the assembling schematic diagram of the 7th lower plate in the present invention；
Figure 23 is Figure 22 front view；
Figure 24 is the structural representation that feeding mechanism is molded in the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
Embodiment：A kind of aluminium shaped device, its structure as shown in Fig. 1-2 4, including set gradually charging assembly 1, into
Type assembly 2 and blanking assembly 3；
The shaping assembly 2 includes the shaping feeding mechanism 2-2 and shaping mechanism 2-3 being installed on forming frame 2-1；
The shaping feeding mechanism 2-2 includes shaping feeding machine frame 2-21, and shaping feeding machine frame 2-21 front portion is provided with
There is middle part clamping cylinder 2-23 in the middle part of front clamp cylinder 2-22, shaping feeding machine frame 2-21, middle part clamping cylinder 2-23's
Lower section is lead screw pair 2-24, and lead screw pair 2-24 drivings slide 2-25 is moved on slide rail pair 2-26, had on the slide 2-26
Slide clamping cylinder 2-27；
The middle part clamping cylinder 2-23, front clamp cylinder 2-22 and slide clamping cylinder 2-27 piston rod with folder
Plate is fixedly connected；
The shaping mechanism 2-3 includes forming frame 2-31, and forming frame 2-31 is sequentially installed with from side to opposite side
Angle of attack fracture unit 2-33, flange unit 2-34 is rushed, rush square hole and circular hole unit 2-35, rushes circular hole unit 2-36, punching punching
Unit 2-37, thrust unit 2-38 and rush bending unit 2-39.
The charging assembly 1 includes feeding machine frame 1-1, and feeding machine frame 1-1 front lower portion is provided with feeding cylinder 1-2,
Feeding machine frame 1-1 side is provided with multiple pusher cylinder 1-3, and opposite side is hinged with pressing plate 1-4；
Feeding cylinder 1-2 drives charging ram 1-5 to move forward and backward；
The axis of feeding cylinder 1-2 and pusher the cylinder 1-3 is vertical, and on all pusher cylinder 1-3 piston rod
With scraping wings.
The blanking assembly 3 includes blanking frame, and blanking frame both sides are respectively equipped with hopper；It is provided between two hoppers
Expect cylinder, the top of blanking cylinder is connected by flipping block with mandrel, and mandrel is fixedly connected with feeding plate.As another feelings
Condition, blanking assembly 3 can also be substituted directly with a hopper or feed bin.
The angle of attack fracture unit 2-33 is included on the first lower plate 2-331 and the first upper plate 2-332, the first lower plate 2-331
With mould 2-334 under guide pillar 2-333, angle of attack fracture and the first drift 2-335, the first drift 2-335 in the first drift oil cylinder 2-
Moved under 336 drive；
The first upper plate 2-332 is moved under the first compressed oil cylinder 2-337 drive along guide pillar 2-333, on first
Plate 2-332 bottoms are fixedly connected with the first pressure head 2-338.
The flange unit 2-34 that rushes includes having on the second lower plate 2-341 and the second upper plate 2-342, the second lower plate 2-341
There is guide pillar 2-343, rush flanging lower die 2-344 and the second drift 2-345, the second drift 2-345 is the second drift oil cylinder 2-346's
Drive lower move；
The second upper plate 2-342 is moved under the second compressed oil cylinder 2-347 drive along guide pillar 2-343, on second
Plate 2-342 bottoms are fixedly connected with the second pressure head 2-348.
The square hole and circular hole unit 2-35 of rushing includes the 3rd lower plate 2-351 and the 3rd upper plate 2-352, the 3rd lower plate 2-
Having on 351 has mould 2-354 under square hole and circular hole on guide pillar 2-353, the 3rd lower plate 2-351, have on the 3rd upper plate 2-352
3rd drift 2-355, the 3rd drift 2-355 are moved under the 3rd drift oil cylinder 2-356 drive.
The circular hole unit 2-36 that rushes includes the 4th lower plate 2-361 and the 4th upper plate 2-362, has on the 4th lower plate 2-361
There is mould 2-364 under guide pillar 2-363 and circular hole, there is the 4th drift 2-365, the 4th drift 2-365 is on the 4th upper plate 2-361
Moved under four drift oil cylinder 2-366 drive.
The punching punching unit 2-37 includes the 5th lower plate 2-371 and the 5th upper plate 2-372, on the 5th lower plate 2-371
With there is the 5th drift 2-375, the 5th drift 2- on mould 2-374, the 5th upper plate 2-372 under guide pillar 2-373 and punching punching
375 move under the 5th drift oil cylinder 2-376 drive.
The unit 2-38 that thrusts includes the 6th lower plate 2-381 and the 6th upper plate 2-382, has on the 6th lower plate 2-381
Guide pillar 2-383 and thrust lower mould 2-384, have on the 6th upper plate 2-382 and thrust mould 2-385, thrust mould 2-385 and thrusting
Moved under oil cylinder 2-386 drive；
It is described to thrust lower mould 2-384 and moved under the 6th drift oil cylinder 2-387 drive；
The bending unit 2-39 that rushes includes the 7th lower plate 2-391 and the 7th upper plate 2-392, has on the 7th lower plate 2-391
Having has the 7th drift 2-395 on guide pillar 2-393 and bending lower die 2-394, the 7th upper plate 2-392, the 7th drift 2-395 is
Moved under seven drift oil cylinder 2-396 drive.
In the present embodiment, a kind of method using above-mentioned processing and forming aluminium is additionally provided, is mainly comprised the following steps：
Pusher cylinder 1-3 piston rods protract, horizontal clamping aluminum strip；
Feeding cylinder 1-2 piston rods extension drives aluminum strip lengthwise movement conveying while pusher cylinder 1-3 piston rod to retract；
The piston rod for sliding clamping cylinder 2-27 stretches out the piston rod 1-2 retractions for clamping aluminium section bar while feeding cylinder；
Servomotor 2-28 driving lead screw pair 2-24 leading screw rotates, then screw drives slide 2-25 on slide rail pair 2-26
It is mobile, then slide clamping cylinder 2-27 motions；
Slide clamping cylinder 2-27 band aluminium section bars and be transported to specified location forward；
The piston rod of middle part clamping cylinder 2-23 piston rod and pusher cylinder 1-3 stretches out simultaneously, then air inlet before front portion
Cylinder 2-22 piston rod stretches out；
According to angle of attack fracture unit 2-33, punching punching unit 2-37, rush bending unit 2-39, rush flange unit 2-34,
The order for rush square hole and circular hole unit 2-35, rushing circular hole unit 2-36 and thrust unit 2-38 is processed to section bar；
Middle part clamping cylinder 2-23 and front clamp cylinder 2-22 be simultaneously after starting action according to angle of attack fracture unit 2-33
Retract；
Blanking cylinder 3-3 piston rod stretches out, and drives brick turning block 3-4 to rotate, then feeding plate 3-6 synchronous axial systems, material exist
Feeding plate 3-6 guiding whereabouts material bin 3-2；
The piston rod stretching band aluminium section bar for sliding clamping cylinder 2-27 conveys forward；
It is to complete the processing of aluminium section bar to repeat above-mentioned circulation.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or using the present invention.
A variety of modifications to embodiment will be apparent for those skilled in the art, as defined herein general
Principle can be realized in other embodiments without departing from the spirit or scope of the present invention, is not described in detail
The part presented with partial enlargement, is prior art, herein without repeating.Therefore, the present invention is not intended to be limited to herein
These shown embodiments, and it is to fit to the most wide scope consistent with principles disclosed herein and feature.
Claims (10)
- A kind of 1. aluminium shaped device, it is characterised in that including：The charging assembly and shaping assembly set gradually；The shaping assembly includes shaping feeding mechanism and the shaping mechanism being installed on forming frame；The shaping feeding mechanism includes shaping feeding machine frame, and the front portion for being molded feeding machine frame is provided with front clamp cylinder, into There is middle part clamping cylinder, the lower section of middle part clamping cylinder is lead screw pair, and lead screw pair drives slide in cunning in the middle part of type feeding machine frame Moved in rail pair, have on the slide and slide clamping cylinder；The piston rod of the middle part clamping cylinder, front clamp cylinder and slip clamping cylinder is connected with Boards wall；The shaping mechanism includes forming frame, and forming frame is sequentially installed with angle of attack fracture unit, punching from side to opposite side Flange unit, square hole and circular hole unit are rushed, circular hole unit, punching punching unit is rushed, thrusts unit and rush bending unit.
- 2. aluminium shaped device according to claim 1, it is characterised in that the charging assembly includes feeding machine frame, enters The front lower portion of material frame is provided with feeding cylinder, and the side of feeding machine frame is provided with multiple pusher cylinders, and opposite side is hinged with Pressing plate；Feeding cylinder drives charging ram to move forward and backward；The axis of the feeding cylinder and pusher cylinder is vertical, and is respectively provided with scraping wings on the piston rod of all pusher cylinders.
- 3. aluminium shaped device according to claim 1, it is characterised in that there is hopper below the shaping assembly.
- 4. aluminium shaped device according to claim 1, it is characterised in that the angle of attack fracture unit includes the first lower plate And first upper plate, there is mould and the first drift under guide pillar, angle of attack fracture in the first lower plate, the first drift is in the first drift oil cylinder Drive lower move；First upper plate is moved under the drive of the first compressed oil cylinder along guide pillar, and the first upper plate bottom is fixed with the first pressure head Connection.
- 5. aluminium shaped device according to claim 1, it is characterised in that it is described rush flange unit include the second lower plate and Second upper plate, there is in the second lower plate guide pillar, rush flanging lower die and the second drift, drive of second drift in the second drift oil cylinder Lower movement；Second upper plate is moved under the drive of the second compressed oil cylinder along guide pillar, and the second upper plate bottom is fixed with the second pressure head Connection.
- 6. aluminium shaped device according to claim 1, it is characterised in that the square hole and circular hole unit of rushing includes the 3rd Lower plate and the 3rd upper plate, there is in the 3rd lower plate guide pillar, there is mould under square hole and circular hole in the 3rd lower plate, have on the 3rd upper plate 3rd drift, the 3rd drift move under the drive of the 3rd drift oil cylinder.
- 7. aluminium shaped device according to claim 1, it is characterised in that it is described rush circular hole unit include the 4th lower plate and 4th upper plate, there is mould under guide pillar and circular hole in the 4th lower plate, there is the 4th drift on the 4th upper plate, the 4th drift rushes the 4th Moved under the drive of hair oil cylinder.
- 8. aluminium shaped device according to claim 1, it is characterised in that the punching punching unit includes the 5th lower plate And the 5th upper plate, there is mould under guide pillar and punching punching in the 5th lower plate, there is the 5th drift on the 5th upper plate, the 5th drift exists Moved under the drive of 5th drift oil cylinder.
- 9. aluminium shaped device according to claim 1, it is characterised in that the unit that thrusts includes the 6th lower plate and the Six upper plates, there is in the 6th lower plate guide pillar and thrust lower mould, have on the 6th upper plate and thrust mould, thrust mould and thrusting oil cylinder Drive under move；It is described to thrust lower mould and moved under the drive of the 6th drift oil cylinder；The bending unit that rushes includes the 7th lower plate and the 7th upper plate, has guide pillar and bending lower die in the 7th lower plate, on the 7th There is the 7th drift, the 7th drift moves under the drive of the 7th drift oil cylinder on plate.
- 10. a kind of method of aluminium shaped device processing aluminum materials using described in claim any one of 1-9, it is characterised in that Step is as follows：A, charging assembly is fed to shaping assembly；B, aluminium is processed by shaping assembly；C, aluminium is cut off after machining；D, blanking assembly carries out sorting to aluminium and imports different hoppers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610718839.8A CN106270147B (en) | 2016-08-25 | 2016-08-25 | A kind of aluminium shaped device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610718839.8A CN106270147B (en) | 2016-08-25 | 2016-08-25 | A kind of aluminium shaped device and method |
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| Publication Number | Publication Date |
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| CN106270147A CN106270147A (en) | 2017-01-04 |
| CN106270147B true CN106270147B (en) | 2018-03-30 |
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| CN201610718839.8A Active CN106270147B (en) | 2016-08-25 | 2016-08-25 | A kind of aluminium shaped device and method |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106077260B (en) * | 2016-08-25 | 2018-01-12 | 青岛仁皓机电科技有限公司 | A kind of aluminium forming machine and method |
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| CN106077260A (en) * | 2016-08-25 | 2016-11-09 | 青岛仁皓机电科技有限公司 | A kind of aluminium forming machine and method |
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|---|---|---|---|---|
| KR20040016960A (en) * | 2004-02-04 | 2004-02-25 | 주식회사 삼정산업 | Rectangular iron frame using rolling forming and fabrication method of the rectangular iron frame using rolling forming |
| CN102974705A (en) * | 2012-12-04 | 2013-03-20 | 朱卫国 | Production line production equipment of overlaid steel-wood template |
| EP2886216A1 (en) * | 2013-12-17 | 2015-06-24 | AWEBA Werkzeugbau GmbH | Production method for metal sheets made of magnesium and high-strength aluminium |
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| CN106270147A (en) | 2017-01-04 |
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