CN106270147A - A kind of aluminium shaped device and method - Google Patents
A kind of aluminium shaped device and method Download PDFInfo
- Publication number
- CN106270147A CN106270147A CN201610718839.8A CN201610718839A CN106270147A CN 106270147 A CN106270147 A CN 106270147A CN 201610718839 A CN201610718839 A CN 201610718839A CN 106270147 A CN106270147 A CN 106270147A
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- China
- Prior art keywords
- drift
- unit
- cylinder
- upper plate
- lower plate
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The present invention relates to a kind of aluminium shaped device, belong to machining equipment correlative technology field, mainly include charging assembly and the molding assembly set gradually;Described molding assembly includes molding feeding mechanism and the shaping mechanism being installed on forming frame;Described molding feeding mechanism includes molding feeding machine frame, the front portion of molding feeding machine frame is provided with front clamp cylinder, there is in the middle part of molding feeding machine frame middle part clamping cylinder, the lower section of middle part clamping cylinder is lead screw pair, lead screw pair drives slide to move in slide rail pair, and described slide has slip clamping cylinder;The piston rod of described middle part clamping cylinder, front clamp cylinder and slip clamping cylinder is all connected with Boards wall;Shaping mechanism includes forming frame, and forming frame is sequentially installed with angle of attack fracture unit from side to opposite side, rushes flange unit, rushes square hole and circular hole unit, rushes circular hole unit, punching punching unit, thrust unit and rush bending unit.
Description
Technical field
The present invention relates to mechanical engineering correlative technology field, specifically, relate to a kind of aluminium shaped device and method.
Background technology
Traditional aluminum strip shaped device typically uses seven machines just can complete molding, and this shaped device typically uses staff
Hold workpiece, be placed on each machine operation, need to operate on seven machines, processing and forming, single shaped device could be realized
Shortcoming be: using laborious, inefficiency, safety index is low.
Therefore, how to design a kind of aluminium shaped device with multiple elaboration, be that those skilled in the art need badly
The problem solved.
Summary of the invention
It is an object of the invention to as overcoming above-mentioned the deficiencies in the prior art, it is provided that a kind of aluminium shaped device and method.This
Invent by designing brand-new structure, make this device integrate multiple machining functions, decrease multiple aluminum profile extrusion clamping and
Transfering process, greatly improves machining accuracy and the efficiency of aluminium.
In order to reach upper purpose, the present invention adopts the following technical scheme that
A kind of aluminium shaped device, including:
The charging assembly set gradually and molding assembly;
Described molding assembly includes molding feeding mechanism and the shaping mechanism being installed on forming frame;
Described molding feeding mechanism includes that molding feeding machine frame, the front portion of molding feeding machine frame are provided with front clamp gas
Cylinder, has middle part clamping cylinder in the middle part of molding feeding machine frame, the lower section of middle part clamping cylinder is lead screw pair, and lead screw pair drives slide
Slide rail pair moves, described slide has slip clamping cylinder;
The piston rod of described middle part clamping cylinder, front clamp cylinder and slip clamping cylinder is all connected with Boards wall;
Described shaping mechanism includes forming frame, and forming frame is sequentially installed with angle of attack fracture list from side to opposite side
Unit, rush flange unit, rush square hole and circular hole unit, rush circular hole unit, punching punching unit, thrust unit and rush bending unit.
Preferably, described charging assembly includes feeding machine frame, and the front lower portion of feeding machine frame is provided with feeding cylinder, charging
The side of frame is provided with multiple pusher cylinder, and opposite side is hinged with pressing plate;
Feeding cylinder drives charging ram to move forward and backward;
Described feeding cylinder is vertical with the axis of pusher cylinder, and is respectively provided with pusher on the piston rod of all pusher cylinders
Plate.
Preferably, below described molding assembly, there is hopper.
Preferably, described angle of attack fracture unit includes the first lower plate and the first upper plate, and the first lower plate has guide pillar, the angle of attack
Fracture lower mold and drift, the first drift moves under the drive of the first drift oil cylinder;
Described first upper plate moves along guide pillar under the drive of the first compressed oil cylinder, the first upper plate bottom and the first pressure head
Fixing connection.
Preferably, the described flange unit that rushes includes the second lower plate and the second upper plate, the second lower plate has guide pillar, rushes flange
Lower mold and drift, the second drift moves under the drive of the second drift oil cylinder;
Described second upper plate moves along guide pillar under the drive of the second compressed oil cylinder, the second upper plate bottom and the second pressure head
Fixing connection.
Preferably, described rush square hole and circular hole unit includes the 3rd lower plate and the 3rd upper plate, the 3rd lower plate has guide pillar
With square hole and circular hole lower mold, the 3rd upper plate having the 3rd drift, the 3rd drift moves under the drive of the 3rd drift oil cylinder.
Preferably, the described circular hole unit that rushes includes the 4th lower plate and the 4th upper plate, and the 4th lower plate has guide pillar and circular hole
Lower mold, the 4th upper plate has the 4th drift, and the 4th drift moves under the drive of the 4th drift oil cylinder.
Preferably, described punching punching unit includes the 5th lower plate and the 5th upper plate, and the 5th lower plate has guide pillar and punching
Sheet punching lower mold, the 5th upper plate has the 5th drift, and the 5th drift moves under the drive of the 5th drift oil cylinder.
Preferably, described in thrust unit and include the 6th lower plate and the 6th upper plate, the 6th lower plate has guide pillar and thrusts down
Mould, the 6th upper plate has and thrusts upper mold, thrusts upper mold and moves under the drive thrusting oil cylinder;
The described lower mold that thrusts moves under the drive of the 6th drift oil cylinder;
The described bending unit that rushes includes the 7th lower plate and the 7th upper plate, and the 7th lower plate has guide pillar and bending lower die, the
Having the 7th drift on seven upper plates, the 7th drift moves under the drive of the 7th drift oil cylinder.
While said structure scheme is provided, present invention also offers a kind of side utilizing above-mentioned processing and forming aluminium
Method, mainly comprises the steps:
A, charging assembly are fed to molding assembly;
Aluminium is processed by B, molding assembly;
C, machine after aluminium is cut off;
D, blanking assembly carry out sorting and import different hoppers aluminium.
The invention has the beneficial effects as follows:
(1) integrate feeding, process and sort function, the machine-shaping of aluminium can be efficiently completed.
(2) only need clamping once during aluminum profile extrusion, while saving operation, also improve machining accuracy.
(3) start just to be automatically performed by machine from feed process, it is not necessary to artificial loading, greatly improve work efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the front view of the present invention;
Fig. 3 is the top view of the present invention;
Fig. 4 is the structural representation feeding assembly in the present invention;
Fig. 5 is the front view of Fig. 4;
Fig. 6 is the structural representation of molding assembly in the present invention;
Fig. 7 is the top view of Fig. 6;
Fig. 8 is the assembling schematic diagram of forming frame in the present invention;
Fig. 9 is the axonometric drawing of Fig. 8;
Figure 10 is the assembling schematic diagram of the first lower plate in the present invention;
Figure 11 is the front view of Figure 10;
Figure 12 is the assembling schematic diagram of the second lower plate in the present invention;
Figure 13 is the front view of Figure 12;
Figure 14 is the assembling schematic diagram of the 3rd one angle of lower plate in the present invention;
Figure 15 is the assembling schematic diagram of the 3rd another angle of lower plate in the present invention;
Figure 16 is the assembling schematic diagram of the 4th one angle of lower plate in the present invention;
Figure 17 is the assembling schematic diagram of the 4th another angle of lower plate in the present invention;
Figure 18 is the assembling schematic diagram of the 5th one angle of lower plate in the present invention;
Figure 19 is the assembling schematic diagram of the 5th another angle of lower plate in the present invention;
Figure 20 is the assembling schematic diagram of the 6th lower plate in the present invention;
Figure 21 is the front view of Figure 20;
Figure 22 is the assembling schematic diagram of the 7th lower plate in the present invention;
Figure 23 is the front view of Figure 22;
Figure 24 is the structural representation of molding feeding mechanism in the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
Embodiment: a kind of aluminium shaped device, its structure, as shown in Fig. 1-2 4, including the charging assembly 1 set gradually, becomes
Type assembly 2 and blanking assembly 3;
Described molding assembly 1 includes molding feeding mechanism 2-2 and the shaping mechanism 2-3 being installed on forming frame 2-1;
Described molding feeding mechanism 2-2 includes that molding feeding machine frame 2-21, the front portion of molding feeding machine frame 2-21 are provided with
Front clamp cylinder 2-22, has middle part clamping cylinder 2-23 in the middle part of molding feeding machine frame 2-21, middle part clamping cylinder 2-23's
Lower section is lead screw pair 2-24, and lead screw pair 2-24 drives slide 2-25 to move on slide rail secondary 2-26, and described slide 2-26 has
Slip clamping cylinder 2-27;
The piston rod of described middle part clamping cylinder 2-23, front clamp cylinder 2-22 and slip clamping cylinder 2-27 all with folder
Plate is fixing to be connected;
Described shaping mechanism 2-3 includes that forming frame 2-31, forming frame 2-31 are sequentially installed with from side to opposite side
Angle of attack fracture unit 2-33, rush flange unit 2-34, rush square hole and circular hole unit 2-35, rush circular hole unit 2-36, punching punching
Unit 2-37, thrust unit 2-38 and rush bending unit 2-39.
Described charging assembly 1 includes feeding machine frame 1-1, and the front lower portion of feeding machine frame 1-1 is provided with feeding cylinder 1-2,
The side of feeding machine frame 1-1 is provided with multiple pusher cylinder 1-3, and opposite side is hinged with pressing plate 1-4;
Feeding cylinder 1-2 drives charging ram 1-5 to move forward and backward;
Described feeding cylinder 1-2 is vertical with the axis of pusher cylinder 1-3, and on the piston rod of all pusher cylinder 1-3 all
There is scraping wings.
Described blanking assembly 3 includes that blanking frame 3-1, blanking frame 3-1 are respectively provided on two sides with hopper 3-2;Two hopper 3-2
Between be provided with blanking cylinder 3-3, the top of blanking cylinder 3-3 is connected with mandrel 3-5 by flipping block 3-4, mandrel 3-5 with fall
Flitch 3-6 is fixing to be connected.As another kind of situation, blanking assembly 3 can also directly substitute with a hopper or feed bin.
Described angle of attack fracture unit 2-33 includes the first lower plate 2-331 and the first upper plate 2-332, in the first lower plate 2-331
Having guide pillar 2-333, angle of attack fracture lower mold 2-334 and drift 2-335, the first drift 2-335 is the first drift oil cylinder 2-336's
Drive lower mobile;
Described first upper plate 2-332 moves along guide pillar 2-333, on first under the drive of the first compressed oil cylinder 2-337
Plate 2-332 bottom is fixing with the first pressure head 2-338 to be connected.
The described flange unit 2-34 that rushes includes the second lower plate 2-341 and the second upper plate 2-342, and the second lower plate 2-341 has
Having guide pillar 2-343, rush flanging lower die 2-344 and drift 2-345, the second drift 2-345 is in the drive of the second drift oil cylinder 2-346
Lower movement;
Described second upper plate 2-342 moves along guide pillar 2-343, on second under the drive of the second compressed oil cylinder 2-347
Plate 2-342 bottom is fixing with the second pressure head 2-348 to be connected.
Described rush square hole and circular hole unit 2-35 includes the 3rd lower plate 2-351 and the 3rd upper plate 2-352, the 3rd lower plate 2-
There is on 351 guide pillar 2-353 and square hole and circular hole lower mold 2-354, the 3rd upper plate 2-352 has the 3rd drift 2-355, the 3rd
Drift 2-355 moves under the drive of the 3rd drift oil cylinder 2-356.
The described circular hole unit 2-36 that rushes includes the 4th lower plate 2-361 and the 4th upper plate 2-362, and the 4th lower plate 2-361 has
Having guide pillar 2-363 and circular hole lower mold 2-364, the 4th upper plate 2-361 has the 4th drift 2-365, the 4th drift 2-365 is
Move under the drive of four drift oil cylinder 2-366.
Described punching punching unit 2-37 includes the 5th lower plate 2-371 and the 5th upper plate 2-372, in the 5th lower plate 2-371
There is guide pillar 2-373 and punching punching lower mold 2-374, the 5th upper plate 2-372 has the 5th drift 2-375, the 5th drift 2-
375 move under the drive of the 5th drift oil cylinder 2-376.
The described unit 2-38 that thrusts includes the 6th lower plate 2-381 and the 6th upper plate 2-382, and the 6th lower plate 2-382 has
Guide pillar 2-383 and thrust lower mold 2-384, the 6th upper plate 2-386 has and thrusts upper mold 2-386, thrust upper mold 2-385 and thrusting
Move under the drive of oil cylinder 2-386;
Described lower mold 2-384 that thrusts moves under the drive of the 6th drift oil cylinder 2-387;
The described bending unit 2-39 that rushes includes the 7th lower plate 2-391 and the 7th upper plate 2-392, and the 7th lower plate 2-391 has
Having guide pillar 2-393 and bending lower die 2-394, the 7th upper plate 2-392 has the 7th drift 2-395, the 7th drift 2-395 is
Move under the drive of seven drift oil cylinder 2-396.
In the present embodiment, additionally provide a kind of method utilizing above-mentioned processing and forming aluminium, mainly comprise the steps:
Pusher cylinder 1-3 piston rod protracts, and laterally clamps aluminum strip;
Feeding cylinder 1-2 piston rod extension drives the piston rod of aluminum strip lengthwise movement conveying pusher cylinder 1-3 simultaneously to retract;
The piston rod of slip clamping cylinder 2-27 stretches out the piston rod 1-2 of clamping aluminium section bar feeding cylinder simultaneously and retracts;
Servomotor 2-28 drives the screw turns of lead screw pair 2-24, then screw drives slide 2-25 on slide rail secondary 2-26
Mobile, then slip clamping cylinder 2-27 motion;
Slip clamping cylinder 2-27 band aluminium section bar carries forward arrival specific bit and puts;
The middle part piston rod of clamping cylinder 2-23 stretches out with the piston rod of pusher cylinder 1-3 simultaneously, then anterior front air inlet
The piston rod of cylinder 2-22 stretches out;
According to angle of attack fracture unit 2-33, punching punching unit 2-37, rush bending unit 2-39, rush flange unit 2-34,
Rush square hole and circular hole unit 2-35, rush circular hole unit 2-36 and thrust the order of unit 2-38 section bar is processed;
After starting action according to angle of attack fracture unit 2-33, middle part clamping cylinder 2-23 and front clamp cylinder 2-22 is simultaneously
Retract;
The piston rod of blanking cylinder 3-3 stretches out, and drives brick turning block 3-4 to rotate, then feeding plate 3-6 synchronous axial system, material exists
The guiding of feeding plate 3-6 falls into hopper 3-2;
The piston rod of slip clamping cylinder 2-27 stretches out band aluminium section bar and carries forward;
Repeat above-mentioned circulation and i.e. complete the processing of aluminium section bar.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention.
Multiple amendment to embodiment will be apparent from for those skilled in the art, as defined herein typically
Principle can realize without departing from the spirit or scope of the present invention in other embodiments, is not described in detail
The part presented with partial enlargement, for prior art, does not repeats at this.Therefore, the present invention is not intended to be limited to herein
These shown embodiments, and it is to fit to the widest scope consistent with principles disclosed herein and feature.
Claims (10)
1. an aluminium shaped device, it is characterised in that including:
The charging assembly set gradually and molding assembly;
Described molding assembly includes molding feeding mechanism and the shaping mechanism being installed on forming frame;
Described molding feeding mechanism includes that molding feeding machine frame, the front portion of molding feeding machine frame are provided with front clamp cylinder, becomes
Having middle part clamping cylinder in the middle part of type feeding machine frame, the lower section of middle part clamping cylinder is lead screw pair, and lead screw pair drives slide sliding
Move in rail pair, described slide has slip clamping cylinder;
The piston rod of described middle part clamping cylinder, front clamp cylinder and slip clamping cylinder is all connected with Boards wall;
Described shaping mechanism includes forming frame, and forming frame is sequentially installed with angle of attack fracture unit, punching from side to opposite side
Flange unit, rush square hole and circular hole unit, rush circular hole unit, punching punching unit, thrust unit and rush bending unit.
Aluminium shaped device the most according to claim 1, it is characterised in that described charging assembly includes feeding machine frame, enters
The front lower portion of material frame is provided with feeding cylinder, and the side of feeding machine frame is provided with multiple pusher cylinder, and opposite side is hinged with
Pressing plate;
Feeding cylinder drives charging ram to move forward and backward;
Described feeding cylinder is vertical with the axis of pusher cylinder, and is respectively provided with scraping wings on the piston rod of all pusher cylinders.
Aluminium shaped device the most according to claim 1, it is characterised in that below described molding assembly, there is hopper.
Aluminium shaped device the most according to claim 1, it is characterised in that described angle of attack fracture unit includes the first lower plate
And first upper plate, the first lower plate has guide pillar, angle of attack fracture lower mold and drift, the first drift is in the drive of the first drift oil cylinder
Lower movement;
Described first upper plate moves along guide pillar under the drive of the first compressed oil cylinder, and the first upper plate bottom is fixed with the first pressure head
Connect.
Aluminium shaped device the most according to claim 1, it is characterised in that described rush flange unit include the second lower plate and
Second upper plate, the second lower plate has guide pillar, rushes flanging lower die and drift, and the second drift moves down in the drive of the second drift oil cylinder
Dynamic;
Described second upper plate moves along guide pillar under the drive of the second compressed oil cylinder, and the second upper plate bottom is fixed with the second pressure head
Connect.
Aluminium shaped device the most according to claim 1, it is characterised in that described rush square hole and circular hole unit includes the 3rd
Lower plate and the 3rd upper plate, the 3rd lower plate has guide pillar and square hole and circular hole lower mold, the 3rd upper plate has the 3rd drift, and the 3rd
Drift moves under the drive of the 3rd drift oil cylinder.
Aluminium shaped device the most according to claim 1, it is characterised in that described rush circular hole unit include the 4th lower plate and
4th upper plate, the 4th lower plate has guide pillar and circular hole lower mold, the 4th upper plate has the 4th drift, and the 4th drift is in the 4th punching
Move under the drive of scalp pomade cylinder.
Aluminium shaped device the most according to claim 1, it is characterised in that described punching punching unit includes the 5th lower plate
And the 5th upper plate, the 5th lower plate having guide pillar and punching punching lower mold, the 5th upper plate has the 5th drift, the 5th drift exists
Move under the drive of the 5th drift oil cylinder.
Aluminium shaped device the most according to claim 1, it is characterised in that described in thrust unit and include the 6th lower plate and
Six upper plates, the 6th lower plate have guide pillar and thrust lower mold, the 6th upper plate having and thrusts upper mold, thrust upper mold and thrusting oil cylinder
Drive under move;
The described lower mold that thrusts moves under the drive of the 6th drift oil cylinder;
The described bending unit that rushes includes the 7th lower plate and the 7th upper plate, the 7th lower plate has guide pillar and bending lower die, on the 7th
Having the 7th drift on plate, the 7th drift moves under the drive of the 7th drift oil cylinder.
10. the method for the aluminium shaped device processing aluminum materials that a kind utilizes described in any one of claim 1-9, it is characterised in that
Step is as follows:
A, charging assembly are fed to molding assembly;
Aluminium is processed by B, molding assembly;
C, machine after aluminium is cut off;
D, blanking assembly carry out sorting and import different hoppers aluminium.
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CN201610718839.8A CN106270147B (en) | 2016-08-25 | 2016-08-25 | A kind of aluminium shaped device and method |
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CN201610718839.8A CN106270147B (en) | 2016-08-25 | 2016-08-25 | A kind of aluminium shaped device and method |
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CN106270147A true CN106270147A (en) | 2017-01-04 |
CN106270147B CN106270147B (en) | 2018-03-30 |
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Cited By (1)
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CN106077260A (en) * | 2016-08-25 | 2016-11-09 | 青岛仁皓机电科技有限公司 | A kind of aluminium forming machine and method |
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CN106077260B (en) * | 2016-08-25 | 2018-01-12 | 青岛仁皓机电科技有限公司 | A kind of aluminium forming machine and method |
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