CN106213635B - 涤棉双面胶粘合衬的生产方法 - Google Patents

涤棉双面胶粘合衬的生产方法 Download PDF

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CN106213635B
CN106213635B CN201610618104.8A CN201610618104A CN106213635B CN 106213635 B CN106213635 B CN 106213635B CN 201610618104 A CN201610618104 A CN 201610618104A CN 106213635 B CN106213635 B CN 106213635B
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曹平
李南南
朱红耀
黄�俊
曾燕
姜伟
黄新华
吴亮亮
杨静新
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NANTONG HAIHUI GARMENT ACCESSORIES Co Ltd
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Abstract

本发明公开一种涤棉双面胶粘合衬及其生产方法，生产流程包括翻缝→前处理→热定形→化学防缩硬挺整理→正面粉点涂层或涂覆涂层→反面涂覆涂层→机械预缩整理。粘合衬正反两面都有粘合层，能把同种或不同种的两块面料粘合在一起，获得较硬手感、较高剥离强力和其他性能。经纬向干热尺寸变化率‑0.8%～+0.5%；游离和水解甲醛≤40mg/kg；经纬向水洗尺寸变化率为‑1.0%～+0.5%。本发明生产工艺操作容易，对生态环境友好，产品性能优异。

Description

涤棉双面胶粘合衬的生产方法
技术领域
本发明涉及一种涤棉双面胶粘合衬及其生产方法。
背景技术
常规粘合衬的一个面有粘合层，能与一块面料粘合在一起。有一些特殊品种服装或有特殊要求服装，要求粘合衬能把两块面料粘合在一起，获得较硬手感、较高剥离强力和其他性能。为此，研发和生产正反两面都有粘合层的涤棉双面胶粘合衬，满足服装行业需求。
发明内容
本发明目的在于提供一种性能优异、制备简便的涤棉双面胶粘合衬及其生产方法。
本发明的技术解决方案是：
一种涤棉双面胶粘合衬，其特征是：在涤棉基布的正反两面都有粘合层；经纬向干热尺寸变化率-0.8%～+0.5%；游离和水解甲醛≤40mg/kg ；经纬向水洗尺寸变化率为-1.0%～+0.5%。
涤棉衬布的坯布规格为下列二种中的一种：第一种门幅为 48.5 英寸、纱支数为21s×21s、密度为 60×58根/英寸，第二种门幅为 48.5 英寸、纱支数为16 s×16s、密度为50×45根/英寸。
一种涤棉双面胶粘合衬的生产方法，依次包括翻缝→前处理→热定形→化学防缩硬挺整理→正面粉点涂层或涂覆涂层→反面涂覆涂层→机械预缩整理。其特征是：热定形时，通过平幅进布，超喂-0.5%～0％上针板，八格热风定形，其中第一、二格温度 180℃，第三、四格温度 190℃，第五～八格温度200℃，两个锡林冷却落布步骤 , 车速为30～35m/min。
化学防缩硬挺整理时，防缩硬挺整理液的组成为：
织物用树脂整理剂 KH-1 60～80 g/L
助剂 STN 150～200 g/L
MgCl2·6H2O 9～12 g/L
乙烯脲 4.0g/L
非离子柔软剂V-12 0.5g/L
其余为水，并用柠檬酸调pH 至3.8～4.2。
涂覆涂层时，HDPE热熔胶在温度155-160℃熔融罐熔融后，通过喷口把液态热熔胶涂覆在布面上，涂覆量70～90 g/L。
本发明涤棉双面胶粘合衬，能把两块面料粘合在一起，以获得较硬手感、较高剥离强力和其他性能，粘合衬干热尺寸收缩率低，粘合衬经纬向缩水率低，游离和水解甲醛小，对生态环境友好，生产工艺操作容易。在涤棉基布的正反两面都有粘合层，可以把同种或不同种的两块面料粘合在一起，以获得较硬手感、较高剥离强力和其他性能，经纬向干热尺寸变化率-0.8%～+0.5%；游离和水解甲醛≤40mg/kg ；经纬向水洗尺寸变化率为-1.0%～+0.5%。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1：
涤棉（65/35）衬布的坯布规格为：门幅为 48.5 英寸、纱支数为 21s×21s、密度为60×58根/英寸。
一种涤棉双面胶粘合衬的生产方法，依次包括翻缝→前处理→热定形→化学防缩硬挺整理→正面粉点涂层或涂覆涂层→反面涂覆涂层→机械预缩整理。热定形时，通过平幅进布，超喂-0.5%～0％上针板，八格热风定形，其中第一、二格温度 180℃，第三、四格温度 190℃，第五～八格温度200℃，两个锡林冷却落布步骤 , 车速为33～35m/min。
化学防缩硬挺整理时，防缩硬挺整理液的组成为：
织物用树脂整理剂 KH-1 60～70 g/L（例60 g/L、65 g/L、70 g/L）
助剂 STN 170～200 g/L（例170 g/L、180 g/L、200 g/L）
MgCl2·6H2O 9～10.5 g/L（例9 g/L、10 g/L、10.5g/L）
乙烯脲 4.0g/L
非离子柔软剂V-12 0.5g/L
其余为水，并用柠檬酸调pH 至3.8～4.2。
化学防缩硬挺整理时通过平幅进布，二浸二轧防缩硬挺整理液，带液率 65%～70%，110～130℃松式烘燥，超喂-0.5%～0％上针板，八格热风焙烘，其中第一格温度 150℃，第二格温度 160℃，第三～八格温度 170℃，两个锡林冷却落布步骤 , 车速为35～40m/min。涂覆涂层时，HDPE热熔胶在温度155-160℃熔融罐熔融后，通过喷口把液态热熔胶涂覆在布面上，涂覆量70～80 g/L。
实施例2：
涤棉（65/35）衬布的坯布规格为：门幅为 48.5 英寸、纱支数为16 s×16s、密度为50×45根/英寸。
一种涤棉双面胶粘合衬的生产方法，依次包括翻缝→前处理→热定形→化学防缩硬挺整理→正面粉点涂层或涂覆涂层→反面涂覆涂层→机械预缩整理。热定形时，通过平幅进布，超喂-0.5%～0％上针板，八格热风定形，其中第一、二格温度 180℃，第三、四格温度 190℃，第五～八格温度200℃，两个锡林冷却落布步骤 , 车速为30～32m/min。
化学防缩硬挺整理时，防缩硬挺整理液的组成为：
织物用树脂整理剂 KH-1 70～80 g/L （例70 g/L、75 g/L、80 g/L）
助剂 STN 150～180 g/L（例150 g/L、165 g/L、180 g/L）
MgCl2·6H2O 10.5～12 g/L（例10.5 g/L、11g/L、12 g/L）
乙烯脲 4.0g/L
非离子柔软剂V-12 0.5g/L
其余为水，并用柠檬酸调pH 至3.8～4.2。
化学防缩硬挺整理时通过平幅进布，二浸二轧防缩硬挺整理液，带液率 65%～70%，110～130℃松式烘燥，超喂-0.5%～0％上针板，八格热风焙烘，其中第一格温度 150℃，第二格温度 160℃，第三～八格温度 170℃，两个锡林冷却落布步骤 , 车速为30～35m/min。涂覆涂层时，HDPE热熔胶在温度155-160℃熔融罐熔融后，通过喷口把液态热熔胶涂覆在布面上，涂覆量75～90 g/L。

Claims (3)

1.一种涤棉双面胶粘合衬的生产方法，依次包括翻缝 →前处理→热定形→化学防缩硬挺整理→正面粉点涂层或涂覆涂层→反面涂覆涂层→机械预缩整理；其特征是：所述涤棉双面胶粘合衬在涤棉基布的正反两面都有粘合层；经纬向干热尺寸变化率-0.8%～+0.5%；游离和水解甲醛≤40mg/kg ；经纬向水洗尺寸变化率为-1.0%～+0.5%；热定形时，通过平幅进布，超喂-0.5%～0％上针板，八格热风定形，其中第一、二格温度 180℃，第三、四格温度 190℃，第五～八格温度200℃，两个锡林冷却落布步骤 , 车速为30～35m/min；
化学防缩硬挺整理时，防缩硬挺整理液的组成为：
织物用树脂整理剂 KH-1 60～80 g/L
助剂 STN 150～200 g/L
MgCl2·6H2O 9～12 g/L
乙烯脲 4.0g/L
非离子柔软剂V-12 0.5g/L
其余为水，并用柠檬酸调pH 至3.8～4.2。
2.根据权利要求 1 所述的涤棉双面胶粘合衬的生产方法，其特征是：涂覆涂层时，HDPE热熔胶在温度155-160℃熔融罐熔融后，通过喷口把液态热熔胶涂覆在布面上，涂覆量70～90 g/L。
3.根据权利要求 1 所述的涤棉双面胶粘合衬的生产方法，其特征是：涤棉衬布的坯布规格为下列二种中的一种：第一种门幅为 48.5 英寸、纱支数为 21s×21s、密度为 60×58根/英寸，第二种门幅为 48.5 英寸、纱支数为16 s×16s、密度为50×45根/英寸。
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