CN106111376B - A kind of spray alcohol device and its control method automatically - Google Patents
A kind of spray alcohol device and its control method automatically Download PDFInfo
- Publication number
- CN106111376B CN106111376B CN201610525845.1A CN201610525845A CN106111376B CN 106111376 B CN106111376 B CN 106111376B CN 201610525845 A CN201610525845 A CN 201610525845A CN 106111376 B CN106111376 B CN 106111376B
- Authority
- CN
- China
- Prior art keywords
- alcohol
- control valve
- nozzle
- storage tank
- controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/081—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to the weight of a reservoir or container for liquid or other fluent material; responsive to level or volume of liquid or other fluent material in a reservoir or container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/12—Spray pistols; Apparatus for discharge designed to control volume of flow, e.g. with adjustable passages
Landscapes
- Spray Control Apparatus (AREA)
- Nozzles (AREA)
Abstract
The invention discloses a kind of automatic spray alcohol device and its control methods, the device includes alcohol storage tank, pneumatic control valve, air pressure regulator, alcohol nozzle control valve and alcohol nozzle, the bottom of the alcohol storage tank is equipped with liquid level sensor and alcohol liquid outlet, alcohol liquid outlet is connected to the inlet of alcohol nozzle control valve by alcohol delivery pipe, the liquid outlet of alcohol nozzle control valve is connected to alcohol nozzle, the air inlet of the pneumatic control valve connects compressed air source, gas outlet is separately connected the air inlet of air pressure regulator and the pneumatic valve port of alcohol nozzle control valve, the gas outlet of air pressure regulator is connected to the top of alcohol storage tank by air shooter and is interconnected, check valve and air gauge are successively arranged on this section of gas piping simultaneously, the pneumatic control valve, alcohol nozzle control valve connects with controller respectively and receives control The control signal of device processed.The present invention can be realized the automatic alcohol injection of butt joint, improves production efficiency, reduces labour cost.
Description
Technical field
The invention belongs to mechanical device and technical field of automatic control, are related to a kind of automatic spray alcohol mechanism, specifically
A kind of automatic spray alcohol device and its control method for hose assembly automatic production line.
Background technique
The especially fast development of auto industry with the rapid development of domestic economy, sebific duct have become daily life and
Indispensable material in industrial development.Factory uses manual assembly connector and sebific duct, time-consuming and laborious, automatic production line at present
Appearance, can quickly realize the assembly of sebific duct and connector, be factory of the future development trend.The present apparatus is precisely in order to automatic
The needs of metaplasia producing line and invent, sebific duct and connector assembly before, spray alcohol to connector automatically, equipment automatic assembling facilitated to connect
Head and sebific duct.
Summary of the invention
The problem of spraying alcohol the purpose of the present invention is to solve the connector in automatic assembling process, by providing one kind certainly
Spray alcohol device and its control method are moved, in order to which sebific duct and connector assemble, instead of being manually stained with alcohol, realization is automated, nobody
Metaplasia produces.
The technical solution adopted by the present invention is as follows:
A kind of automatic spray alcohol device comprising alcohol storage tank, pneumatic control valve, air pressure regulator, alcohol Jet control
The bottom of valve and alcohol nozzle, the alcohol storage tank is equipped with liquid level sensor and alcohol liquid outlet, and alcohol liquid outlet passes through alcohol
Delivery pipe is connected to the inlet of the alcohol nozzle control valve, and the liquid outlet of alcohol nozzle control valve is connected to the alcohol spray
The air inlet of mouth, the pneumatic control valve connects compressed air source, and gas outlet is separately connected the air inlet of the air pressure regulator
The upper of alcohol storage tank is connected to by air shooter with the gas outlet of the pneumatic valve port of alcohol nozzle control valve, air pressure regulator
Portion and be interconnected, be successively arranged check valve and air pressure on the gas piping between air pressure adjustment valve air gate and alcohol storage tank
Table, the pneumatic control valve, alcohol nozzle control valve connect with controller respectively and receive the control signal of controller.
Further, the liquid level sensor is for detecting alcohol liquid level, connecting with controller and sending to controller
Liquid level signal, at the same on controller on be connected with warning device, when alcohol liquid level is lower than liquid level sensor, which can be sent out
Alarm signal out prompts worker to add alcohol.
Further, the alcohol nozzle control valve drives its opening by electric control, then by gas circuit, and alcohol is sprayed by alcohol
Mouth control valve reaches alcohol nozzle, then is sprayed by alcohol nozzle.
Further, the inductive pick-up for detecting fitting joint is equipped with below the alcohol nozzle.
A kind of control method of automatic spray alcohol device comprising following steps:
Step 1: the signal of controller acquisition liquid level sensor;
Step 2: if liquid level sensor, which is not detected in alcohol storage tank, alcohol, controller warning note adds alcohol to wine
In smart storage tank;
Step 3: if liquid level sensor, which detects, alcohol in alcohol storage tank, controller opens pneumatic control valve, and compression is empty
Gas enters in alcohol storage tank;
Step 4: when connector reaches below alcohol nozzle, inductive pick-up will give one signal of controller, this time control
Device processed opens alcohol nozzle control valve, and alcohol sprays into connector from alcohol nozzle, and after delay 2 seconds, controller closes the control of alcohol nozzle
Valve processed, alcohol injection finish;
Step 5: next station takes connector away, when there is new connector to reach below alcohol nozzle, continues step 4.
The beneficial effects of the present invention are: automatic spray alcohol device of the invention can be realized the automatic alcohol spray of butt joint
It penetrates, automated production can be carried out, improve production efficiency, reduce labour cost.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
In figure: 1- alcohol storage tank, 2- liquid level sensor, 3- air gauge, 4- check valve, 5- air pressure regulator, 6- air pressure control
Valve processed, 7- compressed air source, 8- alcohol nozzle control valve, 9- alcohol delivery pipe, 10- alcohol nozzle.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of automatic spray alcohol device comprising alcohol storage tank 1, pneumatic control valve 6, air pressure regulator 5,
The bottom of alcohol nozzle control valve 8 and alcohol nozzle 10, the alcohol storage tank 1 is equipped with liquid level sensor 2 and alcohol liquid outlet, wine
Smart liquid outlet is connected to the inlet of the alcohol nozzle control valve 8 by alcohol delivery pipe 9, and alcohol nozzle control valve 8 goes out
Liquid mouth is connected to the alcohol nozzle 10, and the air inlet of the pneumatic control valve 6 connects compressed air source 7, and gas outlet connects respectively
The air inlet of the air pressure regulator 5 and the pneumatic valve port of alcohol nozzle control valve 8 are connect, the gas outlet of air pressure regulator 5 passes through
Air shooter is connected to the top of alcohol storage tank 1 and is interconnected, between 5 gas outlet of air pressure regulator and alcohol storage tank 1
Gas piping on be successively arranged check valve 4 and air gauge 3, the pneumatic control valve 6, alcohol nozzle control valve 8 are respectively and control
Device (not shown) processed connects and receives the control signal of controller.
In the present invention, the liquid level sensor 2 is for detecting alcohol liquid level, connecting with controller and sending to controller
Liquid level signal, at the same on controller on be connected with warning device, when alcohol liquid level be lower than liquid level sensor 2, the warning device meeting
Alarm signal is issued, worker is prompted to add alcohol.The check valve 4 is mounted in 5 outlet metastomium of air pressure regulator, prevents wine
Essence flows back into compressed air line, adjusts the alcohol spray volume that alcohol nozzle 10 is adjusted in air pressure regulator 5.The alcohol spray
Mouth control valve 8 drives its opening by electric control, then by gas circuit, and alcohol reaches alcohol nozzle 10 by alcohol nozzle control valve 8, then
It is sprayed by alcohol nozzle 10.It is equipped with below alcohol nozzle 10 and (is not shown in figure for detecting the inductive pick-up of fitting joint
Show).
For the control method of the automatic spray alcohol device, its step are as follows:
Step 1: the signal of controller acquisition liquid level sensor 2;
Step 2: if liquid level sensor 2, which is not detected in alcohol storage tank 1, alcohol, controller warning note addition alcohol is arrived
In alcohol storage tank 1;
Step 3: if liquid level sensor 2, which detects, alcohol in alcohol storage tank 1, controller opens pneumatic control valve 6, compression
Air enters in alcohol storage tank 1;
Step 4: when connector reaches 10 lower section of alcohol nozzle, inductive pick-up will give one signal of controller, at this time
Controller opens alcohol nozzle control valve 8, and alcohol sprays into connector from alcohol nozzle 10, and after delay 2 seconds, controller closes alcohol spray
Mouth control valve 8, alcohol injection finish;
Step 5: next station takes connector away, when there is new connector to reach 10 lower section of alcohol nozzle, continues step 4.
The basic principles, main features and advantages of the invention have been shown and described above.Those skilled in the art
It should be appreciated that the protection scope that the above embodiments do not limit the invention in any form, all to be obtained using modes such as equivalent replacements
The technical solution obtained, falls in protection scope of the present invention.
Part that the present invention does not relate to is the same as those in the prior art or can be realized by using the prior art.
Claims (3)
1. a kind of automatic spray alcohol device, it is characterised in that: including alcohol storage tank (1), pneumatic control valve (6), air pressure regulator
(5), alcohol nozzle control valve (8) and alcohol nozzle (10), the bottom of the alcohol storage tank (1) be equipped with liquid level sensor (2) and
Alcohol liquid outlet, alcohol liquid outlet are connected to the inlet of the alcohol nozzle control valve (8), wine by alcohol delivery pipe (9)
The liquid outlet of smart nozzle control valve (8) is connected to the alcohol nozzle (10), and the air inlet of the pneumatic control valve (6) connects pressure
Contracting air-source (7), gas outlet be separately connected the air pressure regulator (5) air inlet and alcohol nozzle control valve (8) it is pneumatic
The gas outlet of valve port, air pressure regulator (5) is connected to the top of alcohol storage tank (1) by air shooter and is interconnected,
Check valve (4) and air gauge (3) are successively arranged on gas piping between air pressure regulator (5) gas outlet and alcohol storage tank (1),
The pneumatic control valve (6), alcohol nozzle control valve (8) connect with controller respectively and receive the control signal of controller;Institute
Alcohol nozzle control valve (8) is stated by electric control, then its opening is driven by gas circuit, alcohol is reached by alcohol nozzle control valve (8)
Alcohol nozzle (10), then sprayed by alcohol nozzle (10);
The control method of the automatic spray alcohol device, comprising the following steps:
Step 1: controller obtains the signal of liquid level sensor (2);
Step 2: if liquid level sensor (2), which is not detected in alcohol storage tank (1), alcohol, controller warning note addition alcohol is arrived
In alcohol storage tank (1);
Step 3: if liquid level sensor (2), which detects, alcohol in alcohol storage tank (1), controller opens pneumatic control valve (6), pressure
Contracting air enters in alcohol storage tank (1);
Step 4: when connector reaches below alcohol nozzle (10), inductive pick-up will give one signal of controller, this time control
Device processed opens alcohol nozzle control valve (8), and alcohol sprays into connector from alcohol nozzle (10), and after delay 2 seconds, controller closes alcohol
Nozzle control valve (8), alcohol injection finish;
Step 5: next station takes connector away, when there is new connector to reach below alcohol nozzle (10), continues step 4.
2. automatic spray alcohol device according to claim 1, it is characterised in that: the liquid level sensor (2) is for detecting
Alcohol liquid level connects with controller and sends liquid level signal to controller, while being connected with warning device on controller, works as wine
Sperm position is lower than liquid level sensor (2), which can issue alarm signal, and worker is prompted to add alcohol.
3. automatic spray alcohol device according to claim 1, it is characterised in that: be equipped with and use below the alcohol nozzle (10)
In the inductive pick-up of detection fitting joint.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610525845.1A CN106111376B (en) | 2016-07-06 | 2016-07-06 | A kind of spray alcohol device and its control method automatically |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610525845.1A CN106111376B (en) | 2016-07-06 | 2016-07-06 | A kind of spray alcohol device and its control method automatically |
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CN106111376A CN106111376A (en) | 2016-11-16 |
CN106111376B true CN106111376B (en) | 2019-01-18 |
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CN201610525845.1A Expired - Fee Related CN106111376B (en) | 2016-07-06 | 2016-07-06 | A kind of spray alcohol device and its control method automatically |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109030505A (en) * | 2018-08-13 | 2018-12-18 | 中铁三局集团有限公司 | A kind of double-block type sleeper crackle intelligent measurement mark system |
CN116313858A (en) * | 2023-05-25 | 2023-06-23 | 赛晶亚太半导体科技(北京)有限公司 | Welding method for fixture-free fixation of high-power IGBT module |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5383574A (en) * | 1993-07-19 | 1995-01-24 | Microbar Sytems, Inc. | System and method for dispensing liquid from storage containers |
CN101818675A (en) * | 2010-03-05 | 2010-09-01 | 苏州派格力减排***有限公司 | Liquid storage tank pressurized urea solution metering injection system for diesel vehicle |
CN103727389A (en) * | 2012-10-16 | 2014-04-16 | 沈阳芯源微电子设备有限公司 | Pipeline system capable of automatically supplying chemicals in producing and using process |
CN205330771U (en) * | 2016-02-05 | 2016-06-22 | 东风商用车有限公司 | Air assisting atomization urea injection system |
CN205926085U (en) * | 2016-07-06 | 2017-02-08 | 南京利德东方橡塑科技有限公司 | Automatic spout alcohol device |
-
2016
- 2016-07-06 CN CN201610525845.1A patent/CN106111376B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5383574A (en) * | 1993-07-19 | 1995-01-24 | Microbar Sytems, Inc. | System and method for dispensing liquid from storage containers |
CN101818675A (en) * | 2010-03-05 | 2010-09-01 | 苏州派格力减排***有限公司 | Liquid storage tank pressurized urea solution metering injection system for diesel vehicle |
CN103727389A (en) * | 2012-10-16 | 2014-04-16 | 沈阳芯源微电子设备有限公司 | Pipeline system capable of automatically supplying chemicals in producing and using process |
CN205330771U (en) * | 2016-02-05 | 2016-06-22 | 东风商用车有限公司 | Air assisting atomization urea injection system |
CN205926085U (en) * | 2016-07-06 | 2017-02-08 | 南京利德东方橡塑科技有限公司 | Automatic spout alcohol device |
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CN106111376A (en) | 2016-11-16 |
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Granted publication date: 20190118 Termination date: 20210706 |
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