CN106111376A - A kind of spray ethanol device and control method thereof automatically - Google Patents
A kind of spray ethanol device and control method thereof automatically Download PDFInfo
- Publication number
- CN106111376A CN106111376A CN201610525845.1A CN201610525845A CN106111376A CN 106111376 A CN106111376 A CN 106111376A CN 201610525845 A CN201610525845 A CN 201610525845A CN 106111376 A CN106111376 A CN 106111376A
- Authority
- CN
- China
- Prior art keywords
- ethanol
- control valve
- nozzle
- controller
- storage tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/081—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to the weight of a reservoir or container for liquid or other fluent material; responsive to level or volume of liquid or other fluent material in a reservoir or container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/12—Spray pistols; Apparatus for discharge designed to control volume of flow, e.g. with adjustable passages
Landscapes
- Spray Control Apparatus (AREA)
- Nozzles (AREA)
Abstract
nullThe invention discloses a kind of spray ethanol device and control method thereof automatically，This device includes ethanol storage tank、Pneumatic control valve、Air pressure regulator、Ethanol nozzle control valve and ethanol nozzle，The bottom of described ethanol storage tank is provided with liquid level sensor and ethanol liquid outlet，Ethanol liquid outlet is connected to the inlet of ethanol nozzle control valve by ethanol conveying pipe，The liquid outlet of ethanol nozzle control valve is connected to ethanol nozzle，The air inlet of described pneumatic control valve connects compressed air source，Gas outlet connects the air inlet of air pressure regulator and the pneumatic valve port of ethanol nozzle control valve respectively，The gas outlet of air pressure regulator is connected to the top of ethanol storage tank by air shooter and is interconnected，On this section of gas piping, it is sequentially provided with check valve and air gauge simultaneously，Described pneumatic control valve、Ethanol nozzle control valve connects with controller respectively and accepts the control signal of controller.The present invention is capable of the automatic ethanol injection of butt joint, improves production efficiency, reduces labour cost.
Description
Technical field
The invention belongs to machinery and technical field of automatic control, relate to a kind of spray ethanol mechanism automatically, specifically
A kind of spray ethanol device and control method thereof automatically for hose assembly automatic production line.
Background technology
Along with the fast development of the fast development especially auto industry of domestic economy, sebific duct have become as daily life and
Indispensable material in industrial development.Factory uses manual assembly joint and sebific duct at present, wastes time and energy, automatic production line
Appearance, it is possible to quickly realize the assembling of sebific duct and joint, be factory of the future development trend.This device is precisely in order to automatically
Change the needs of production line and invent, before sebific duct assembles with joint, automatically spray ethanol to joint, facilitate equipment automatically to assemble and connect
Head and sebific duct.
Summary of the invention
The problem that the invention aims to the joint spray ethanol solving in automatic assembly process, by providing one certainly
Dynamic spray ethanol device and control method thereof, in order to sebific duct assembles with joint, replace manually being stained with ethanol, it is achieved automatization, unmanned
Metaplasia is produced.
The technical scheme that the present invention takes is as follows:
A kind of spray ethanol device automatically, it include ethanol storage tank, pneumatic control valve, air pressure regulator, ethanol nozzle control valve and
Ethanol nozzle, the bottom of described ethanol storage tank is provided with liquid level sensor and ethanol liquid outlet, and ethanol liquid outlet is carried by ethanol
Pipe is connected to the inlet of described ethanol nozzle control valve, and the liquid outlet of ethanol nozzle control valve is connected to described ethanol nozzle,
The air inlet of described pneumatic control valve connects compressed air source, and gas outlet connects air inlet and the wine of described air pressure regulator respectively
Essence nozzle control valve pneumatic valve port, the gas outlet of air pressure regulator by air shooter be connected to ethanol storage tank top and
It is interconnected, the gas piping between air pressure adjustment valve air gate and ethanol storage tank is sequentially provided with check valve and air gauge,
Described pneumatic control valve, ethanol nozzle control valve connect with controller respectively and accept the control signal of controller.
Further, described liquid level sensor is used for detecting ethanol liquid level, and itself and controller connect and send to controller
Liquid level signal, on controller, upper connection has alarm device simultaneously, when ethanol liquid level is less than liquid level sensor, and this alarm device can be sent out
Going out alarm signal, prompting workman adds ethanol.
Further, described ethanol nozzle control valve is by electric control, then is driven it to open by gas circuit, and ethanol is sprayed by ethanol
Mouth control valve arrives ethanol nozzle, then is sprayed by ethanol nozzle.
Further, it is provided with the inductive transducer for detecting fitting joint below described ethanol nozzle.
A kind of control method of automatic spray ethanol device, it comprises the following steps:
Step 1: controller obtains the signal of liquid level sensor；
Step 2: if liquid level sensor is not detected by ethanol storage tank having ethanol, controller alarm adds ethanol and stores up to ethanol
In tank；
Step 3: having ethanol, controller to open pneumatic control valve in ethanol storage tank if liquid level sensor detects, compressed air is entered
Enter in ethanol storage tank；
Step 4: when joint arrives below ethanol nozzle, inductive transducer will give controller one signal, now controller
Opening ethanol nozzle control valve, ethanol sprays into joint from ethanol nozzle, and after postponing 2 seconds, controller cuts out ethanol nozzle control valve,
Ethanol injection is complete；
Step 5: next station takes joint away, when there being new joint to arrive below ethanol nozzle, continues step 4.
The invention has the beneficial effects as follows: the ethanol device of spray automatically of the present invention is capable of the automatic ethanol spray of butt joint
Penetrate, automated production can be carried out, improve production efficiency, reduce labour cost.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
In figure: 1-ethanol storage tank, 2-liquid level sensor, 3-air gauge, 4-check valve, 5-air pressure regulator, 6-air pressure control
Valve processed, 7-compressed air source, 8-ethanol nozzle control valve, 9-ethanol conveying pipe, 10-ethanol nozzle.
Detailed description of the invention
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
As it is shown in figure 1, a kind of spray ethanol device automatically, it include ethanol storage tank 1, pneumatic control valve 6, air pressure regulator 5,
Ethanol nozzle control valve 8 and ethanol nozzle 10, the bottom of described ethanol storage tank 1 is provided with liquid level sensor 2 and ethanol liquid outlet, wine
Essence liquid outlet is connected to the inlet of described ethanol nozzle control valve 8, going out of ethanol nozzle control valve 8 by ethanol conveying pipe 9
Liquid mouth is connected to described ethanol nozzle 10, and the air inlet of described pneumatic control valve 6 connects compressed air source 7, and gas outlet connects respectively
Connecing the air inlet of described air pressure regulator 5 and the pneumatic valve port of ethanol nozzle control valve 8, the gas outlet of air pressure regulator 5 is passed through
Air shooter is connected to the top of ethanol storage tank 1 and is interconnected, between air pressure regulator 5 gas outlet and ethanol storage tank 1
Gas piping on be sequentially provided with check valve 4 and air gauge 3, described pneumatic control valve 6, ethanol nozzle control valve 8 respectively and control
Device (not shown) processed connects and accepts the control signal of controller.
In the present invention, described liquid level sensor 2 is used for detecting ethanol liquid level, and itself and controller connect and send to controller
Liquid level signal, on controller, upper connection has alarm device simultaneously, when ethanol liquid level is less than liquid level sensor 2, this alarm device meeting
Sending alarm signal, prompting workman adds ethanol.Described check valve 4 is mounted in rear portion, air pressure regulator 5 gas outlet, prevents wine
Essence is back in compressed air line, the ethanol spray volume of regulation air pressure regulator 5 scalable ethanol nozzle 10.Described ethanol sprays
Mouth control valve 8 is by electric control, then is driven it to open by gas circuit, and ethanol arrives ethanol nozzle 10 by ethanol nozzle control valve 8, then
Sprayed by ethanol nozzle 10.It is provided with below ethanol nozzle 10 and (figure does not shows for the inductive transducer detecting fitting joint
Show).
For the control method of this automatic spray ethanol device, its step is as follows:
Step 1: controller obtains the signal of liquid level sensor 2；
Step 2: if liquid level sensor 2 is not detected by ethanol storage tank 1 having ethanol, controller alarm adds ethanol to ethanol
In storage tank 1；
Step 3: have ethanol, controller to open pneumatic control valve 6, compressed air in ethanol storage tank 1 if liquid level sensor 2 detects
Enter in ethanol storage tank 1；
Step 4: when joint arrives below ethanol nozzle 10, inductive transducer will be given one signal of controller, now control
Ethanol nozzle control valve 8 opened by device, and ethanol sprays into joint from ethanol nozzle 10, and after postponing 2 seconds, controller cuts out ethanol nozzle control
Valve 8 processed, ethanol injection is complete；
Step 5: next station takes joint away, when there being new joint to arrive below ethanol nozzle 10, continues step 4.
The ultimate principle of the present invention, principal character and advantage have more than been shown and described.Those of ordinary skill in the art
It should be appreciated that above-described embodiment limits the scope of the invention the most in any form, the mode such as all employing equivalents is obtained
The technical scheme obtained, all falls within protection scope of the present invention.
Part that the present invention does not relate to is the most same as the prior art maybe can use prior art to be realized.
Claims (5)
1. an automatic spray ethanol device, it is characterised in that: include ethanol storage tank (1), pneumatic control valve (6), air pressure regulator
(5), ethanol nozzle control valve (8) and ethanol nozzle (10), the bottom of described ethanol storage tank (1) be provided with liquid level sensor (2) and
Ethanol liquid outlet, ethanol liquid outlet is connected to the inlet of described ethanol nozzle control valve (8), wine by ethanol conveying pipe (9)
The liquid outlet of essence nozzle control valve (8) is connected to described ethanol nozzle (10), and the air inlet of described pneumatic control valve (6) connects pressure
Contracting air source (7), gas outlet connects the air inlet of described air pressure regulator (5) and the pneumatic of ethanol nozzle control valve (8) respectively
Valve port, the gas outlet of air pressure regulator (5) is connected to the top of ethanol storage tank (1) by air shooter and is interconnected,
Check valve (4) and air gauge (3) it is sequentially provided with on gas piping between air pressure regulator (5) gas outlet and ethanol storage tank (1),
Described pneumatic control valve (6), ethanol nozzle control valve (8) connect with controller respectively and accept the control signal of controller.
Automatic spray ethanol device the most according to claim 1, it is characterised in that: described liquid level sensor (2) is used for detecting
Ethanol liquid level, itself and controller connect and to controller transmission liquid level signal, on controller, upper connection has alarm device simultaneously, when
Ethanol liquid level is less than liquid level sensor (2), and this alarm device can send alarm signal, and prompting workman adds ethanol.
Automatic spray ethanol device the most according to claim 1, it is characterised in that: described ethanol nozzle control valve (8) is by electricity
Controlling, then driven it to open by gas circuit, ethanol arrives ethanol nozzle (10) by ethanol nozzle control valve (8), then is sprayed by ethanol
Mouth (10) sprays.
4. according to the spray ethanol device automatically described in claim 1 or 3, it is characterised in that: described ethanol nozzle (10) lower section sets
There is the inductive transducer for detecting fitting joint.
5. the control method for spray ethanol device automatic described in Claims 1-4, it is characterised in that include following step
Rapid:
Step 1: controller obtains the signal of liquid level sensor (2)；
Step 2: if liquid level sensor (2) is not detected by ethanol storage tank (1) having ethanol, controller alarm adds ethanol and arrives
In ethanol storage tank (1)；
Step 3: have ethanol, controller to open pneumatic control valve (6) in ethanol storage tank (1) if liquid level sensor (2) detects, pressure
Contracting air enters in ethanol storage tank (1)；
Step 4: when joint arrives ethanol nozzle (10) lower section, inductive transducer will give one signal of controller, this time control
Ethanol nozzle control valve (8) opened by device processed, and ethanol sprays into joint from ethanol nozzle (10), and after postponing 2 seconds, controller cuts out ethanol
Nozzle control valve (8), ethanol injection is complete；
Step 5: next station takes joint away, when there being new joint to arrive ethanol nozzle (10) lower section, continues step 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610525845.1A CN106111376B (en) | 2016-07-06 | 2016-07-06 | A kind of spray alcohol device and its control method automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610525845.1A CN106111376B (en) | 2016-07-06 | 2016-07-06 | A kind of spray alcohol device and its control method automatically |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106111376A true CN106111376A (en) | 2016-11-16 |
| CN106111376B CN106111376B (en) | 2019-01-18 |
Family
ID=57282493
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610525845.1A Expired - Fee Related CN106111376B (en) | 2016-07-06 | 2016-07-06 | A kind of spray alcohol device and its control method automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106111376B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109030505A (en) * | 2018-08-13 | 2018-12-18 | 中铁三局集团有限公司 | A kind of double-block type sleeper crackle intelligent measurement mark system |
| CN112604842A (en) * | 2020-12-14 | 2021-04-06 | 江西铜业集团铜材有限公司 | Automatic alcohol spraying device |
| CN116313858A (en) * | 2023-05-25 | 2023-06-23 | 赛晶亚太半导体科技(北京)有限公司 | Welding method for fixture-free fixation of high-power IGBT module |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5383574A (en) * | 1993-07-19 | 1995-01-24 | Microbar Sytems, Inc. | System and method for dispensing liquid from storage containers |
| CN101818675A (en) * | 2010-03-05 | 2010-09-01 | 苏州派格力减排***有限公司 | Liquid storage tank pressurized urea solution metering injection system for diesel vehicle |
| CN103727389A (en) * | 2012-10-16 | 2014-04-16 | 沈阳芯源微电子设备有限公司 | Pipeline system capable of automatically supplying chemicals in producing and using process |
| CN205330771U (en) * | 2016-02-05 | 2016-06-22 | 东风商用车有限公司 | Air-assisted atomized urea injection system |
| CN205926085U (en) * | 2016-07-06 | 2017-02-08 | 南京利德东方橡塑科技有限公司 | Automatic spout alcohol device |
-
2016
- 2016-07-06 CN CN201610525845.1A patent/CN106111376B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5383574A (en) * | 1993-07-19 | 1995-01-24 | Microbar Sytems, Inc. | System and method for dispensing liquid from storage containers |
| CN101818675A (en) * | 2010-03-05 | 2010-09-01 | 苏州派格力减排***有限公司 | Liquid storage tank pressurized urea solution metering injection system for diesel vehicle |
| CN103727389A (en) * | 2012-10-16 | 2014-04-16 | 沈阳芯源微电子设备有限公司 | Pipeline system capable of automatically supplying chemicals in producing and using process |
| CN205330771U (en) * | 2016-02-05 | 2016-06-22 | 东风商用车有限公司 | Air-assisted atomized urea injection system |
| CN205926085U (en) * | 2016-07-06 | 2017-02-08 | 南京利德东方橡塑科技有限公司 | Automatic spout alcohol device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109030505A (en) * | 2018-08-13 | 2018-12-18 | 中铁三局集团有限公司 | A kind of double-block type sleeper crackle intelligent measurement mark system |
| CN112604842A (en) * | 2020-12-14 | 2021-04-06 | 江西铜业集团铜材有限公司 | Automatic alcohol spraying device |
| CN116313858A (en) * | 2023-05-25 | 2023-06-23 | 赛晶亚太半导体科技(北京)有限公司 | Welding method for fixture-free fixation of high-power IGBT module |
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| Publication number | Publication date |
|---|---|
| CN106111376B (en) | 2019-01-18 |
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Granted publication date: 20190118 Termination date: 20210706 |
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| CF01 | Termination of patent right due to non-payment of annual fee |