CN106078230B - A kind of container production assembly line - Google Patents
A kind of container production assembly line Download PDFInfo
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- CN106078230B CN106078230B CN201610627357.1A CN201610627357A CN106078230B CN 106078230 B CN106078230 B CN 106078230B CN 201610627357 A CN201610627357 A CN 201610627357A CN 106078230 B CN106078230 B CN 106078230B
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- automatic
- track
- numerical control
- assembly line
- intelligent robot
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Engineering & Computer Science (AREA)
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention relates to a kind of container production assembly lines,Including CNC automatic cutting devices,Chamfering device,Three roller veneer reeling machines,Shell ring longitudinal seam automatic welding connection device,The automatic contra-aperture device of cantilevered,Circumferential Welds In Cylinders automatic soldering device,Intelligent robot numerical control boring device,Intelligent robot numerical control nozzle welder,Non-destructive testing device,And track,Self-propelled roller frame device and handling device,The present invention is by using mechanical automation,Intelligent equipment and line configurations,Largely improve production efficiency and product quality level,Improve the collaboration feature of each process,Shorten life cycle of the product,It fully demonstrates pipelining and is easy to standardization and easily controllable advantage,Also improve production operation safety simultaneously,It is enterprise in product quality,Product hands over the phase,Manufacturing cost and secure context are each provided with powerful guarantee,Reduce cost,Improve production capacity,Increase benefit.
Description
Technical field：
The present invention relates to container production fields, and in particular to a kind of container production assembly line.
Background technology：
The main production process of canister includes steel plate cutting stock, groove preparation, the weldering of shell ring edge rolling, shell ring longitudinal joint
Connect, shell ring group to, Circumferential Welds In Cylinders welding, trepanning, nozzle welding, end socket group to, flaw detection, heat treatment, pressure test, for some
Carbon steel container also needs to carry out sandblasting paint, and some rustless steel containers also need to acid wash passivation etc., due to China's vessel fabrication
The production of most of enterprise is nonstandard container, belongs to multi items, small lot（Even single-piece）Customized production, therefore production scene is all
It is that common apparatus is independent, is dispersedly arranged in different zones, circulation of the workpiece between every procedure neutralization step is substantially all
It is to be completed by driving, fork truck, not only transportation route and time are long for this point-to-point production organizational mode, it is poor to carry safety
Product appearance is even destroyed, and the collaboration feature between various processes is also very poor, for example upper process excessively produces and lower work
Sequence is difficult to absorb for the moment or upper process output is insufficient and lower process holds up work for lack of material.This traditional nonstandard container production tissue
The mode production cycle is long, manufacturing cost is high, safety guarantee degree is low, so as to cause vessel fabrication enterprise in due date and
It is difficult to control in terms of manufacturing cost.
Invention content：
The purpose of the present invention is to solve containers（Especially nonstandard container）Production cycle is long, manufacturing cost is high and safety
The low problem of degree of protection simultaneously improves container automated production level, and provides a kind of container production assembly line.
The purpose of the present invention is what is be achieved through the following technical solutions：A kind of container production assembly line, including CNC are cut automatically
Cut device, chamfering device, three roller veneer reeling machines, shell ring longitudinal seam automatic welding connection device, the automatic contra-aperture device of cantilevered, cylinder
Circumferential weld automatic soldering device, intelligent robot numerical control boring device, intelligent robot numerical control nozzle welder, non-destructive testing dress
It sets, Withstand test device and track, self-propelled roller frame device and handling device；
The CNC automatic cutting devices, three roller veneer reeling machines, shell ring longitudinal seam automatic welding connection device, hang chamfering device
Arm-type automatic contra-aperture device is independently arranged successively, steel plate cut to retaining wall on slope, roll bending, longitudinal seam welding, shell ring counterpart workpiece
Handling device is displaced through to be conveyed；
Track, the rail are provided between the shell ring longitudinal seam automatic welding connection device and the automatic contra-aperture device of the cantilevered
It is provided on road for supporting and the self-propelled roller frame device of travelling workpiece；
The Circumferential Welds In Cylinders automatic soldering device, intelligent robot numerical control boring device, the weldering of intelligent robot numerical control nozzle
Connection device, non-destructive testing device across being set on track, pass through track and the self-propelled turning rolls being set on track successively
Device carries out the conveying of workpiece；
The Withstand test device is packaged type.
Preferably, in order to adapt to the production of different vessels, the container production assembly line further includes heat-treatment furnace, sandblasting oil
Japanning room, acid wash passivation work station and inspection work station, the heat-treatment furnace import and export are arranged between acid wash passivation work station
There are track, the track to pass through sandblasting paint locker.
Preferably, in order to improve the mechanization degree of end socket counterpart, the container production assembly line further includes end socket counterpart
Device.
Preferably, in order to obtain the scope of activities of bigger, the second base of the intelligent robot numerical control boring device and
The third pedestal of intelligent robot numerical control nozzle welder is set as walking, is set below the second base and third pedestal
Set track.
Preferably, in order to obtain the scope of activities of bigger, the first base of the Circumferential Welds In Cylinders automatic soldering device is arranged
For walking, track is arranged in the first base lower section.
Preferably, the self-propelled roller frame device is at least three, and at least there are two self-propelled roller frame devices
It is driven by motor.
Preferably, according to the different characteristics in container production place, the arrangement mode of the container production assembly line is in a word
Shape, " u "-shaped or serpentine.
Preferably, according to the needs of unified productive temp, the CNC automatic cutting devices, chamfering device, three rollers
Veneer reeling machine, shell ring longitudinal seam automatic welding connection device, the automatic contra-aperture device of cantilevered, Circumferential Welds In Cylinders automatic soldering device, robot intelligence
Can numerical control boring device, intelligent robot numerical control nozzle welder, end socket contra-aperture device, non-destructive testing device, heat-treatment furnace,
Withstand test device, acid wash passivation work station, examines any device in work station to may be configured as one or more at sandblasting paint locker,
Each process production capacity is set to reach balance.
Compared with prior art, usefulness of the present invention is：Since Cylinder assembly, trepanning, nozzle welding are to using
Mechanical automation, intelligent equipment, therefore largely improve production efficiency and product quality level；Due to using stream
Waterline produces, and substantially increases the collaboration feature of various processes, the control of beat easy to produce and cost, and be convenient for check point
Setting, it is easy to accomplish standardized work, and considerably reduce handling time, shorten life cycle of the product, improve life
Produce processing safety, hand over phase, manufacturing cost and secure context to provide powerful guarantee in product for enterprise, reduction at
Originally it, improves production capacity, increase benefit.
Description of the drawings：
Fig. 1 is the front view of first embodiment of the invention；
Fig. 2 is the vertical view of first embodiment of the invention；
Fig. 3 is the front view of second embodiment of the invention；
Fig. 4 is the front view of third embodiment of the invention.
In figure：1-CNC automatic cutting devices, 2- chamfering devices, tri- roller veneer reeling machines of 3-, 4- shell ring longitudinal seam automatic weldings
Connection device, the automatic contra-aperture device of 5- cantilevereds, 6- Circumferential Welds In Cylinders automatic soldering devices, 7- intelligent robot numerical control boring devices,
8- intelligent robot numerical control nozzle welders, 9- end socket contra-aperture devices, 10- non-destructive testing devices, 11- heat-treatment furnaces, 12- are resistance to
Compression testing device, 13- sandblasting paint lockers, 14- acid wash passivation work stations, 15- examine work station, 16 tracks, the self-propelled idler wheels of 17-
Rack device, 18- handling devices, 61- first bases, 71- second bases, 81- third pedestals
Specific implementation mode：
Below in conjunction with the accompanying drawings and specific implementation mode the present invention will be described in detail：
A kind of container production assembly line according to figure 1, including CNC automatic cutting devices 1, chamfering device 2, three
Roller veneer reeling machine 3, shell ring longitudinal seam automatic welding connection device 4, the automatic contra-aperture device 5 of cantilevered, Circumferential Welds In Cylinders automatic soldering device 6,
Intelligent robot numerical control boring device 7, intelligent robot numerical control nozzle welder 8, non-destructive testing device 10, pressure test dress
Set 12 and track 16 and handling device 18；
The CNC automatic cutting devices 1, chamfering device 2, three roller veneer reeling machines 3, shell ring longitudinal seam automatic welding connection device
4, the automatic contra-aperture device of cantilevered 5 is independently arranged successively, and steel plate cuts to retaining wall on slope, roll bending, longitudinal seam welding, shell ring counterpart
Workpiece transfer is conveyed by handling device 18；
It is provided with track 16, institute between the shell ring longitudinal seam automatic welding connection device 4 and the automatic contra-aperture device of the cantilevered 5
It states and is provided on track 16 for supporting and the self-propelled roller frame device 17 of travelling workpiece；
The Circumferential Welds In Cylinders automatic soldering device 6, intelligent robot numerical control boring device 7, intelligent robot numerical control nozzle
Welder 8, non-destructive testing device 10 across being set on track 16, by track 16 and are set to walking certainly on track successively
Formula roller frame device 17 carries out the conveying of workpiece；
The Withstand test device 12 is packaged type.
Another embodiment, the difference is that：As shown in figure 3, the container production assembly line further include heat-treatment furnace 11,
Sandblasting paint locker 13, acid wash passivation work station 14 and inspection work station 15,11 import and export of the heat-treatment furnace to acid wash passivation
Track 16 is provided between work station 14, the track 16 passes through sandblasting paint locker 13.
Another embodiment, the difference is that：As shown in figure 4, the container production assembly line further includes end socket counterpart dress
Set 9.
Another embodiment, the difference is that：As shown in Fig. 2, the second bottom of the intelligent robot numerical control boring device 7
The third pedestal 81 of seat 71 and intelligent robot numerical control nozzle welder 8 is set as walking, the second base 71 and the
Track 16 is arranged in three pedestals, 81 lower section.
Another embodiment, the difference is that：As shown in Fig. 2, the first base of the Circumferential Welds In Cylinders automatic soldering device 6
61 are set as walking, and track 16 is arranged in 61 lower section of the first base.
Another embodiment, the difference is that：The self-propelled roller frame device 17 is at least three, and at least two
A self-propelled roller frame device 17 is driven by motor.
Another embodiment, the difference is that：The arrangement mode of assembly line is in linear type, " u "-shaped or serpentine.
Another embodiment, the difference is that：According to the needs of unified productive temp, the CNC automatic cutting devices 1,
Chamfering device 2, three roller veneer reeling machines 3, shell ring longitudinal seam automatic welding connection device 4, the automatic contra-aperture device 5 of cantilevered, cylinder ring
Stitch automatic soldering device 6, intelligent robot numerical control boring device 7, intelligent robot numerical control nozzle welder 8, end socket counterpart
Device 9, non-destructive testing device 10, heat-treatment furnace 11, Withstand test device 12, sandblasting paint locker 13, acid wash passivation work station 14,
It examines any device in work station 15 to may be configured as one or more, each process production capacity is made to reach balance.
It is emphasized that：It the above is only presently preferred embodiments of the present invention, not the present invention made in any form
Limitation, it is every according to the technical essence of the invention to any simple modification, equivalent change and modification made by above example,
In the range of still falling within technical solution of the present invention.
Claims (8)
1. a kind of container production assembly line, it is characterised in that：Including CNC automatic cutting devices（1）, chamfering device（2）, three
Roller veneer reeling machine（3）, shell ring longitudinal seam automatic welding connection device（4）, the automatic contra-aperture device of cantilevered（5）, Circumferential Welds In Cylinders automatic welding
Device（6）, intelligent robot numerical control boring device（7）, intelligent robot numerical control nozzle welder（8）, non-destructive testing device
（10）, Withstand test device（12）And track（16）, self-propelled roller frame device（17）And handling device（18）；
The CNC automatic cutting devices（1）, chamfering device（2）, three roller veneer reeling machines（3）, shell ring longitudinal seam automatic welding tipping
It sets（4）, the automatic contra-aperture device of cantilevered（5）It is independently arranged successively, steel plate cuts to retaining wall on slope, roll bending, longitudinal seam welding, shell ring
The workpiece transfer of counterpart passes through handling device（18）It is conveyed；
The shell ring longitudinal seam automatic welding connection device（4）With the automatic contra-aperture device of the cantilevered（5）Between be provided with track（16）,
The track（16）On be provided with for supporting and the self-propelled roller frame device of travelling workpiece（17）；
The Circumferential Welds In Cylinders automatic soldering device（6）, intelligent robot numerical control boring device（7）, intelligent robot numerical control nozzle
Welder（8）, non-destructive testing device（10）Successively across being set to track（16）On, workpiece passes through track（16）Be set to
Self-propelled roller frame device on track（17）It is conveyed；
The Withstand test device（12）For packaged type.
2. container production assembly line according to claim 1, it is characterised in that：It further include heat-treatment furnace（11）, sandblasting oil
Japanning room（13）, acid wash passivation work station（14）With inspection work station（15）, the heat-treatment furnace（11）Import and export is blunt to pickling
Change work station（14）Between be provided with track（16）, the track（16）Across sandblasting paint locker（13）.
3. container production assembly line according to claim 1, it is characterised in that：It further include end socket contra-aperture device（9）.
4. container production assembly line according to claim 1, it is characterised in that：The intelligent robot numerical control boring device
（7）Second base（71）With intelligent robot numerical control nozzle welder（8）Third pedestal（81）It is set as walking, institute
State second base（71）With third pedestal（81）Track is arranged in lower section（16）.
5. container production assembly line according to claim 1, it is characterised in that：The Circumferential Welds In Cylinders automatic soldering device
（6）First base（61）It is set as walking, the first base（61）Track is arranged in lower section（16）.
6. container production assembly line according to claim 1, it is characterised in that：The self-propelled roller frame device（17）Extremely
It is less three, passes through motor-driven self-propelled roller frame device（17）There are two at least.
7. container production assembly line according to any one of claims 1 to 6, it is characterised in that：The arrangement mode of assembly line
In linear type, " u "-shaped or serpentine.
8. container production assembly line according to any one of claims 1 to 6, it is characterised in that：The CNC automatic cuttings dress
It sets（1）, chamfering device（2）, three roller veneer reeling machines（3）, shell ring longitudinal seam automatic welding connection device（4）, the automatic counterpart of cantilevered
Device（5）, Circumferential Welds In Cylinders automatic soldering device（6）, intelligent robot numerical control boring device（7）, intelligent robot numerical control nozzle
Welder（8）, end socket contra-aperture device（9）, non-destructive testing device（10）, heat-treatment furnace（11）, Withstand test device（12）, spray
Sand oil japanning room（13）, acid wash passivation work station（14）, examine work station（15）Middle any device may be configured as one or more.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610627357.1A CN106078230B (en) | 2016-08-03 | 2016-08-03 | A kind of container production assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610627357.1A CN106078230B (en) | 2016-08-03 | 2016-08-03 | A kind of container production assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106078230A CN106078230A (en) | 2016-11-09 |
| CN106078230B true CN106078230B (en) | 2018-10-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610627357.1A Active CN106078230B (en) | 2016-08-03 | 2016-08-03 | A kind of container production assembly line |
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| Country | Link |
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| CN (1) | CN106078230B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116538809B (en) * | 2023-07-06 | 2023-09-15 | 常州市乐萌压力容器有限公司 | Gem furnace cover and processing technology thereof |
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| DE102011056461A1 (en) * | 2011-05-06 | 2012-11-08 | Jie Pu | Production line of heat-resistant alloy furnace tube and pipe series for petrochemical application |
| CN103028945A (en) * | 2012-12-31 | 2013-04-10 | 南京奥特电气股份有限公司 | System, method and device for prefabricating informatization whole-lifecycle pipeline |
| CN203437928U (en) * | 2013-06-25 | 2014-02-19 | 中核华誉工程有限责任公司 | Small LNG pipeline automatic prefabricating production line |
| CN203667583U (en) * | 2013-12-25 | 2014-06-25 | 江苏汤姆包装机械有限公司 | Machining line for specially-shaped containers |
| CN105436895A (en) * | 2015-12-03 | 2016-03-30 | 成都环龙智能***设备有限公司 | Full-automatic intelligent welding production line for aluminum templates |
| CN205950267U (en) * | 2016-08-03 | 2017-02-15 | 永胜机械工业（昆山）有限公司 | Container production water line |
-
2016
- 2016-08-03 CN CN201610627357.1A patent/CN106078230B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102019554A (en) * | 2009-09-16 | 2011-04-20 | 史储健 | Numerical control device of tank truck production line |
| DE102011056461A1 (en) * | 2011-05-06 | 2012-11-08 | Jie Pu | Production line of heat-resistant alloy furnace tube and pipe series for petrochemical application |
| CN103028945A (en) * | 2012-12-31 | 2013-04-10 | 南京奥特电气股份有限公司 | System, method and device for prefabricating informatization whole-lifecycle pipeline |
| CN203437928U (en) * | 2013-06-25 | 2014-02-19 | 中核华誉工程有限责任公司 | Small LNG pipeline automatic prefabricating production line |
| CN203667583U (en) * | 2013-12-25 | 2014-06-25 | 江苏汤姆包装机械有限公司 | Machining line for specially-shaped containers |
| CN105436895A (en) * | 2015-12-03 | 2016-03-30 | 成都环龙智能***设备有限公司 | Full-automatic intelligent welding production line for aluminum templates |
| CN205950267U (en) * | 2016-08-03 | 2017-02-15 | 永胜机械工业（昆山）有限公司 | Container production water line |
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| CN106078230A (en) | 2016-11-09 |
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