CN209954040U - Automatic production line for upper cover and lower cover of compressor - Google Patents
Automatic production line for upper cover and lower cover of compressor Download PDFInfo
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- CN209954040U CN209954040U CN201822252581.4U CN201822252581U CN209954040U CN 209954040 U CN209954040 U CN 209954040U CN 201822252581 U CN201822252581 U CN 201822252581U CN 209954040 U CN209954040 U CN 209954040U
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Abstract
The utility model discloses an automatic production line for compressor upper and lower covers, both ends of an upper cover processing line, a lower cover and a machine foot processing line are respectively connected with a feeding structure and a final cleaning machine, a visual feeding station grabs the upper cover, the lower cover and the machine foot and respectively transmits the upper cover processing line, the lower cover and the machine foot processing line, the upper cover processing line comprises a plurality of upper cover welding stations, the upper cover welding stations sequentially weld different parts on the upper cover, the lower cover and the machine foot processing line comprise a plurality of lower cover welding stations, the lower cover welding stations sequentially weld different parts on the lower cover, finally, the welded finished products of the upper cover and the lower cover enter the final cleaning machine to be cleaned, and a worker only needs to load an air suction pipe outside the production line into a tray, the upper cover, the lower cover and the machine foot to be loaded into a material frame, then the production line can automatically carry out logistics work of each process and the welding work of partial stations and convey the finished products, the production efficiency is improved, the continuous connection is formed in a plurality of working procedures, and the precision and the stability of the finished product are ensured.
Description
Technical Field
The utility model relates to an automated production equipment especially relates to an automation line that is used for lid on the compressor.
Background
Automatic production lines automatically operate or control processes according to prescribed programs or instructions without human intervention, with the goal of "stable, accurate, fast". Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, services, and home. The automatic production line can not only liberate people from heavy physical labor, partial mental labor and severe and dangerous working environments, but also expand the functions of human organs, greatly improve the labor productivity and enhance the ability of human to know the world and transform the world.
However, the existing working procedure of the upper cover and the lower cover of the compressor is single-station operation, each station is a manual piece, and manual equipment such as a logistics frame is used for logistics among the stations, so that the production efficiency is low, and the product precision and stability are not high.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide an automation line for upper and lower covers of compressor that production efficiency is high, product precision and stability are good.
The purpose of the utility model is realized by adopting the following technical scheme:
an automatic production line for an upper cover and a lower cover of a compressor comprises a feeding structure, an upper cover processing line, a lower cover, a machine leg processing line and a final cleaning machine, the two ends of the upper cover processing line, the lower cover processing line and the machine foot processing line are respectively connected with the feeding structure and the final cleaning machine, the feeding structure comprises a visual feeding station, the visual feeding station grabs the upper cover, the lower cover and the machine legs, and respectively transmitted to the upper cover processing line, the lower cover processing line and the machine foot processing line, wherein the upper cover processing line comprises a plurality of upper cover welding stations, the upper cover welding station is used for welding different parts on the upper cover in sequence, the lower cover and machine foot processing line comprises a plurality of lower cover welding stations, and the lower cover welding station is used for sequentially welding different parts on the lower cover, and finally the upper cover and a finished product after the lower cover is welded enter the final cleaning machine for cleaning.
Furthermore, the feeding structure further comprises a pre-cleaning machine, the pre-cleaning machine is located between the visual feeding station and the upper cover processing line, the lower cover and the machine foot processing line, the visual feeding station grabs the upper cover, the lower cover and the machine foot to the pre-cleaning machine for pre-cleaning, and after cleaning is finished, the visual feeding station is respectively transmitted to the upper cover processing line, the lower cover and the machine foot processing line.
Furthermore, the upper cover processing line, the lower cover processing line and the machine foot processing line respectively comprise conveying lines, and the two conveying lines are connected with a discharge port of the pre-cleaning machine to enable the upper cover, the lower cover and the machine foot to be respectively conveyed to the upper cover processing line, the lower cover and the machine foot processing line.
Further, the conveying line is a roller conveying line.
Further, the conveying line is a chain plate conveying line.
Further, the conveying line is a belt conveying line.
Furthermore, the plurality of upper cover welding stations comprise an air suction pipe and upper cover welding station, a temperature control baffle and upper cover welding station and a special lifting lug arc welding machine, the upper cover welding station, the temperature control baffle and upper cover welding station and the special lifting lug arc welding machine are sequentially arranged, the air suction pipe is welded to the upper cover by the air suction pipe and upper cover welding station, the temperature control baffle and upper cover welding station is used for welding the temperature control baffle to the upper cover, and the lifting lug is welded to the upper cover by the special lifting lug arc welding machine.
Furthermore, the upper cover welding stations further comprise a conveying line water tank, the conveying line water tank is located among the upper cover welding stations, the temperature control baffle and the upper cover welding stations, and the conveying line water tank cools the upper cover welded with the air suction pipe.
Furthermore, a plurality of lower cover welding stations include lower cover and machine foot welding station, lower cover and magnet bracket welding station, lower cover and machine foot and magnet bracket welding station arrange in proper order, lower cover and machine foot welding station welding the lower cover with the machine foot, lower cover and magnet bracket welding station with the magnet bracket welding extremely the lower cover.
Furthermore, a plurality of lower cover welding stations also include robot material loading station, robot material loading station is located lower cover and magnet bracket welding station one side, makes magnet bracket automatic feeding.
Compared with the prior art, the utility model discloses an upper cover processing line, lower cover and machine foot processing line both ends that are used for the automation line of compressor upper and lower cover are connected with feed structure and final cleaning machine respectively, feed structure includes visual material loading station, visual material loading station snatchs upper cover, lower cover and machine foot, and transmit respectively to upper cover processing line, lower cover and machine foot processing line, upper cover processing line includes a plurality of upper cover welding station, upper cover welding station welds different parts in proper order on the upper cover, lower cover and machine foot processing line include a plurality of lower cover welding station, lower cover welding station welds different parts in proper order on the lower cover, the finished product after final upper cover and lower cover welding gets into the final cleaning machine and washs, the staff only need pack into the breathing pipe tray, upper cover, lower cover, the machine foot after packing into the material frame the production line, this production line can carry out the commodity circulation work of each process and partial full-automatic welding work output of station and carry the finished product, several processes form continuous connection, and the precision and stability of the finished product are ensured.
Drawings
Fig. 1 is the structure schematic diagram of the automatic production line for the upper and lower covers of the compressor.
In the figure: 1. a visual feeding station; 2. a pre-cleaning machine; 3. an air suction pipe and an upper cover welding station; 4. welding the temperature control baffle and the upper cover; 5. a special lifting lug arc welding machine; 6. a robot feeding station; 7. a lower cover and a machine foot welding station; 8. the lower cover and the magnet bracket are welded; 9. installing a fence; 10. a final cleaning machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present, secured by intervening elements. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly disposed on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, an automatic production line for upper and lower covers of a compressor according to the present invention includes a feeding structure, an upper cover processing line, a lower cover and frame processing line, and a final cleaning machine 10.
The feeding structure comprises a visual feeding station 1 and a pre-cleaning machine 2. The lower left corner of the production line area is a visual feeding station 1, and a pre-cleaning machine 2 is arranged behind the visual feeding station 1.
The upper cover processing line comprises a conveying line and a plurality of upper cover welding stations. The plurality of upper cover welding stations are respectively an air suction pipe and upper cover welding station 3, a temperature control baffle and upper cover welding station 4 and a special lifting lug arc welding machine 5. The conveying line, the air suction pipe and upper cover welding station 3, the temperature control baffle and upper cover welding station 4 and the special lifting lug arc welding machine 5 are sequentially arranged. The transfer chain is connected with the discharge gate of precleaner 2 in advance, and each station is arranged along the transfer chain, and wherein breathing pipe and upper cover welding station 3 place in the left side of transfer chain, and precleaner 2's rear, transfer chain pass through this station disconnection. Opposite the suction pipe and the upper cover welding station 3, a cooling water tank conveying line is also arranged, and the conveying line turns 90 degrees and extends to the right side of the production line and then turns 90 degrees to be connected into the final cleaning machine 10. The temperature control baffle and upper cover welding station 4 is arranged on the inner side of the straight line section of the conveying line after the conveying line turns to the first bend, and the three special lifting lug arc welding machines 5 are arranged on the right side of the temperature control baffle and upper cover welding station 4. In this embodiment, the conveying line is a roller conveying line, and in other embodiments, the conveying line may also be a chain plate conveying line or a belt conveying line.
The lower cover and machine foot processing line comprises a conveying line and a plurality of lower cover welding stations. The plurality of lower cover welding stations are respectively a robot feeding station 6, a lower cover and machine leg welding station 7, a lower cover and magnet bracket welding station 8 and an installation fence 9. The conveying line turns 90 degrees and extends for a section to be disconnected after being connected with the pre-cleaning machine 2. The rear of the tail end of the conveying line is symmetrically provided with a lower cover and machine foot welding station 7, a lower cover and magnet bracket welding station 8 is arranged behind the lower cover and machine foot welding station 7, a SCARA robot feeding station 6 is arranged behind the lower cover and magnet bracket welding station 8, the rear of the station is a lower cover conveying line of another section, and the conveying line flows to a final cleaning machine 10.
When the automatic production line for the upper cover and the lower cover of the compressor is used, the staff place the material frames of the upper cover, the lower cover and the machine legs on the visual loading station 1 and start the production line. The vision feeding station 1 grabs the workpieces to the pre-cleaning machine 2 through the robot and the vision system for cleaning, and after cleaning, the workpieces are conveyed to different conveying lines along the pre-cleaning machine 2. The conveying line is divided into two lines, one is the conveying line of the upper cover, and the other is the conveying line of the lower cover and the machine leg. The robot grabs the upper cover to each welding workshop through vision, then grabs the air suction pipe to each welding workshop from a feeding trolley of the station, after welding is finished, the robot grabs a finished product to a water tank of a conveying line to be cooled and then conveys the finished product to a temperature control baffle and upper cover welding station 4, after manual operation is finished, the finished product is conveyed to a special lifting lug arc welding machine 5 along the conveying line, after manual operation is finished, the finished product is conveyed to a final cleaning machine 10 along the conveying line, and the welding process of the upper cover is finished. The lower cover is conveyed to a production line disconnection position along a conveying line of the lower cover. And the robot grabs the lower cover and the machine leg to a cache table of the lower cover and machine leg welding station 7 through vision to start the lower cover and machine leg welding station 7. After the working procedure is finished, the machine leg moves to a moving device inside a lower cover and machine leg welding station 7 to convey the workpiece to a lower cover and magnet bracket welding station 8, wherein the station also needs to obtain the magnet bracket from a SCARA robot feeding station 6 to carry out automatic welding, after the station is finished, a finished product is conveyed to a final cleaning machine 10 along a conveying line, and the lower cover and machine leg welding working procedure is finished.
Through the production line, the staff only needs to load the air suction pipe into the tray, the upper cover, the lower cover and the machine leg outside the production line and then the production line can automatically carry out logistics work of each process and full-automatic welding work of partial stations and convey output finished products, and a plurality of processes form coherent connection and guarantee precision and stability of the finished products.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes are intended to fall within the scope of the claims.
Claims (10)
1. The utility model provides an automation line for lid about compressor, handles line, lower cover and undercarriage processing line, final cleaning machine including feed structure, upper cover, its characterized in that: the utility model discloses a cleaning machine, including upper cover, lower cover, machine foot, upper cover processing line, lower cover, machine foot, lower cover, machine foot, line, lower cover, machine foot, lower cover, machine foot.
2. The automatic production line for upper and lower covers of compressors according to claim 1, characterized in that: the feeding structure further comprises a pre-cleaning machine, the pre-cleaning machine is located between the visual feeding station and the upper cover processing line, the lower cover and the machine foot processing line, the visual feeding station grabs the upper cover, the lower cover and the machine foot to the pre-cleaning machine for pre-cleaning, and after cleaning is finished, the visual feeding station is respectively transmitted to the upper cover processing line, the lower cover and the machine foot processing line.
3. The automatic production line for upper and lower covers of compressors according to claim 2, characterized in that: the upper cover processing line, the lower cover processing line and the machine foot processing line respectively comprise conveying lines, and the two conveying lines are connected with a discharge port of the pre-cleaning machine to enable the upper cover, the lower cover and the machine foot to be respectively conveyed to the upper cover processing line, the lower cover processing line and the machine foot processing line.
4. The automatic production line for upper and lower covers of compressors according to claim 3, characterized in that: the conveying line is a roller conveying line.
5. The automatic production line for upper and lower covers of compressors according to claim 3, characterized in that: the conveying line is a chain plate conveying line.
6. The automatic production line for upper and lower covers of compressors according to claim 3, characterized in that: the conveying line is a belt conveying line.
7. The automatic production line for upper and lower covers of compressors according to claim 1, characterized in that: the plurality of upper cover welding stations comprise an air suction pipe and upper cover welding station, a temperature control baffle and upper cover welding station and a special lifting lug arc welding machine, the upper cover welding station, the temperature control baffle and upper cover welding station and the special lifting lug arc welding machine are sequentially arranged, the air suction pipe is welded to the upper cover by the air suction pipe and upper cover welding station, the temperature control baffle and upper cover welding station is used for welding the temperature control baffle to the upper cover, and the lifting lug is welded to the upper cover by the special lifting lug arc welding machine.
8. The automatic production line for upper and lower covers of compressors according to claim 7, characterized in that: the upper cover welding stations further comprise conveying line water tanks, the conveying line water tanks are located among the upper cover welding stations, the temperature control baffle plates and the upper cover welding stations, and the conveying line water tanks are used for cooling the upper covers welded with the air suction pipes.
9. The automatic production line for upper and lower covers of compressors according to claim 1, characterized in that: the lower cover welding station comprises a lower cover and machine foot welding station, a lower cover and a magnet bracket welding station, the lower cover and machine foot and magnet bracket welding station are sequentially arranged, the lower cover and machine foot welding station are welded with the lower cover and the machine foot, and the lower cover and magnet bracket welding station weld the magnet bracket to the lower cover.
10. The automatic production line for upper and lower covers of compressors according to claim 9, characterized in that: and the lower cover welding stations further comprise robot feeding stations, and the robot feeding stations are located on one sides of the lower cover and the magnet bracket welding stations to enable the magnet bracket to be automatically fed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822252581.4U CN209954040U (en) | 2018-12-29 | 2018-12-29 | Automatic production line for upper cover and lower cover of compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822252581.4U CN209954040U (en) | 2018-12-29 | 2018-12-29 | Automatic production line for upper cover and lower cover of compressor |
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| Publication Number | Publication Date |
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| CN209954040U true CN209954040U (en) | 2020-01-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822252581.4U Active CN209954040U (en) | 2018-12-29 | 2018-12-29 | Automatic production line for upper cover and lower cover of compressor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702390A (en) * | 2018-12-29 | 2019-05-03 | 广州瑞松智能科技股份有限公司 | A kind of automatic production line for compressor upper and lower covers |
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2018
- 2018-12-29 CN CN201822252581.4U patent/CN209954040U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702390A (en) * | 2018-12-29 | 2019-05-03 | 广州瑞松智能科技股份有限公司 | A kind of automatic production line for compressor upper and lower covers |
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