CN106029798A - Coating solution for forming transparent film, and method for forming substrate with transparent film - Google Patents
Coating solution for forming transparent film, and method for forming substrate with transparent film Download PDFInfo
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- CN106029798A CN106029798A CN201580008556.8A CN201580008556A CN106029798A CN 106029798 A CN106029798 A CN 106029798A CN 201580008556 A CN201580008556 A CN 201580008556A CN 106029798 A CN106029798 A CN 106029798A
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/006—Anti-reflective coatings
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- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/0427—Coating with only one layer of a composition containing a polymer binder
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- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
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- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/044—Forming conductive coatings; Forming coatings having anti-static properties
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- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/046—Forming abrasion-resistant coatings; Forming surface-hardening coatings
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K3/2279—Oxides; Hydroxides of metals of antimony
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/02—Emulsion paints including aerosols
- C09D5/024—Emulsion paints including aerosols characterised by the additives
- C09D5/028—Pigments; Filters
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/66—Additives characterised by particle size
- C09D7/67—Particle size smaller than 100 nm
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/66—Additives characterised by particle size
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
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- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
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- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
Abstract
This coating solution for forming transparent film is obtained by dispersing fine inorganic oxide particles and a resin emulsion in a dispersion medium containing water and/or an organic solvent. The coating solution has a total solid concentration of 0.03-70wt%, the concentration (CP) of fine inorganic oxide particles in the coating solution is 0.0009-56wt% as solids, and the concentration (CR) of the resin emulsion as solids falls within the range 0.006-68wt%. The total solids concentration of alkali metals contained in the fine inorganic oxide particles does not exceed 1000ppm as oxides (Me2O, Me = Li, Na, K). It is possible to provide a substrate with transparent film, whereby even if this coating solution is coated on a substrate and subsequently stretched, or if the coating solution is applied while the substrate is being stretched, the surface is flat, and the substrate is free from spots and film irregularities (sea-island structures).
Description
Technical field
The present invention relates to the coating fluid for forming transparent coating and use this coating fluid there is transparent coating
The manufacture method of base material.
Background technology
So far, various transparent coatings are formed at the base material table of glass, plastic plate, resin molding, plastic lens etc.
Used on face.Such as, organic resin film or inoranic membrane it are formed with on substrate surface as hard coat
Film.And then, in organic resin film or inoranic membrane, the inorganic particulate such as blending resin particle or silicon dioxide carries
High marresistance.
The applicant discloses the hardcoat film being only made up of organic resin and is coated to containing oxidized antimony
Porous silica silicon particle (or inside have cavity silicon dioxide microparticle) antireflection prevent charged
Structure (the Japanese Patent Laid-Open 2005-119909 publication that film is layered on base material;Patent documentation 1),
But hard coat function (marresistance, film-strength etc.) is not enough.It addition, it is known that in display device etc.
Base material on formed containing metal particle, the conductive cell envelope of electroconductive oxide microgranule and give anti-charging property
Energy, scheme (the Japanese Patent Laid-Open 2003-105268 publication of electromagnetic shielding performance;Patent documentation 2).
Now, disclose stannum oxide as electroconductive oxide microgranule, doped with the stannum oxide of F, Sb or P, oxygen
Change indium, doped with the Indium sesquioxide. of Sn or F, stibium oxide, oxidation two titaniums etc..It addition, the applicant is also
Disclose the hard painting blending Antimonic oxide microgranule in order to make hardcoat film self have charging preventive property
Tunic (Japanese Patent Laid-Open 2004-50810 publication;Patent documentation 3).Also disclose blending chain five
Transparent coating (the Japanese Patent Laid-Open 2005-139026 publication of stibium oxide microgranule;Patent documentation 4).
Additionally, it is known that by the coating solution containing low-refraction microgranules such as silicon dioxide microparticles at substrate surface
And form antireflective coating film (Japanese Patent Laid-Open 7-133105 publication;Patent documentation 5).It addition,
In order to have charging preventive property, electromagnetic shielding performance and also on base material formed containing metal particle, lead
Electrically form antireflection film on the conductive cell envelope of oxide fine particle.Even if in order to have antireflection at this set
Film, conductive cell envelope occasion under also be able to improve marresistance, also in base material and antireflection film and electric conductivity
Hardcoat film is formed between at least one in tunicle.The applicant is in such as Japanese Patent Laid-Open
2007-321049 publication (patent documentation 6), Japanese Patent Laid-Open 2008-19358 publication (patent
Document 7), Japanese Patent Laid-Open 2010-128309 publication (patent documentation 8) etc. discloses for
Form the coating fluid of antireflection film.
Particularly under the occasion that base material is resin molding, it was on the film base material being stretched to specific thickness in the past
Form transparent coating, but in recent years from the viewpoint of productivity, safety, environmental factors, seeking always
Ask to be coated with on film before the stretching and form film, the most after the stretch for forming the coating fluid of transparent coating
Solidify, or the film before stretching is carried out stretching while coating is for the coating forming transparent coating
Liquid and form film, the method then carrying out solidifying.
But, under the occasion using conventional coating fluid, owing to producing speckle during stretching because of blend particles,
Due to the unstability of coating fluid or inhomogeneities etc., to produce film uneven, thus forms that flatness is impaired, outward appearance
Deterioration, the transparency, the stretched film with transparent coating of mist degree deficiency, need to improve these problems.
Prior art literature
Patent documentation
Patent documentation 1: Japanese Patent Laid-Open 2005-119909 publication
Patent documentation 2: Japanese Patent Laid-Open 2003-105268 publication
Patent documentation 3: Japanese Patent Laid-Open 2004-50810 publication
Patent documentation 4: Japanese Patent Laid-Open 2005-139026 publication
Patent documentation 5: Japanese Patent Laid-Open 7-133105 publication
Patent documentation 6: Japanese Patent Laid-Open 2007-321049 publication
Patent documentation 7: Japanese Patent Laid-Open 2008-19358 publication
Patent documentation 8: Japanese Patent Laid-Open 2010-128309 publication
Summary of the invention
The technical problem to be solved
So, speckle generation when it is an object of the invention to realize suppressing the resin molding after being coated with to stretch,
Film inequality produce for forming the coating fluid of transparent coating and there is the manufacturer of base material of transparent coating
Method.
Solve the technical scheme that technical problem is used
The inventors discovered that, inorganic oxide particle and resin emulsion are scattered in containing water if used and have
The coating fluid in the disperse medium of at least one in machine solvent, then can suppress the resin molding stretching after coating
Time the uneven generation of the generation of speckle, film.Now, all solids constituent concentration of coating fluid is 0.03~70
Weight %, the concentration (C of the inorganic oxide particle in coating fluidP) it is calculated as 0.0009~56 with solid constituent
Weight %, the concentration (C of resin emulsionR) it is calculated as 0.006~68 weight % with solid constituent.It addition, nothing
Alkali-metal solid component concentration total amount contained in machine oxide fine particle is with oxide (Me2O, Me=Li,
Na, K) count at below 1000ppm.
The coating fluid of the application of the invention, though on base material coating after again base material is stretched or
Stretch base material while being coated, it is also possible to do not provide with not producing speckle or film uneven (island structure)
What surface was smooth has the base material of transparent coating.
Here, it is preferred that utilize at least one in organo-silicon compound and polymeric dispersant to inorganic oxide
Microgranule carries out surface process.Now, for organo-silicon compound, with Rn-SiX(4-n)/2Relative to nothing during expression
Machine oxide fine particle with solid component meter in the range of 1~100 weight %;For polymeric dispersant,
Relative to inorganic oxide particle with solid component meter in the range of 1~300 weight %.
And, inorganic oxide particle be monodispersed inorganic oxide particle (A) and primary particle size 3~
30 at least one connected in catenulate chain inorganic oxide particle (B), inorganic oxide particle
(A) mean diameter (DPA) at 3≤DPAIn the range of≤100nm, inorganic oxide particle (B)
Average primary particle diameter (DPB) at 3≤DPBIn the range of≤50nm.
The average diameter of resin emulsion preferably in the range of 10~500nm, described inorganic oxide particle
Concentration (CP) and the concentration (C of resin emulsionR) concentration ratio (CP/CR) preferably 0.03~4 model
In enclosing.
Detailed description of the invention
Below, the coating fluid that first present invention is used for being formed transparent coating is specifically described.
[for forming the coating fluid of transparent coating]
In the present invention for being formed in the coating fluid of transparent coating, inorganic oxide particle and resin emulsion divide
Dissipate in containing in the disperse medium of at least one in water and organic solvent.Now, all solids of coating fluid
Constituent concentration in the range of 0.03~70 weight %, the concentration (C of inorganic oxide particleP) become with solid
Divide and count in the range of 0.0009~56 weight %, the concentration (C of resin emulsionR) exist with solid component meter
In the range of 0.006~68 weight %.Now, inorganic oxide particle uses alkali-metal solid constituent dense
Degree is with oxide (Me2O) total amount meter is at the high-purity inorganic oxide particle of below 1000ppm.Nothing
When alkali metal total amount in machine oxide fine particle is more than 1000ppm, inorganic oxide particle cannot be in coating
In liquid dispersed, stability is not enough.Therefore, the intensity of transparent coating, marresistance decline, haze value
Raise.
And then, inorganic oxide particle is preferably through using in organo-silicon compound and polymeric dispersant extremely
Few a kind of surface carried out processes.Now, organo-silicon compound become with solid relative to inorganic oxide particle
Divide conversion, as Rn-SiX(4-n)/2It is 1~100 weight %.If the amount of organo-silicon compound is few, then with
Resin emulsion in coating fluid described later or the affinity of disperse medium is low, stability is not enough and cannot be in coating
Liquid is uniformly dispersed.Polymeric dispersant relative to inorganic oxide particle with solid component meter 1~300
Exist in the range of weight %.If the amount of polymeric dispersant is less than 1 weight %, then with described later for
Form the resin emulsion in the coating fluid of transparent coating or the affinity of disperse medium is low, stability is not enough and nothing
Method is uniformly dispersed in coating fluid.When the amount of polymeric dispersant is more than 300 weight %, dispersibility also without
Method improves further.
Inorganic oxide particle uses monodispersed inorganic oxide particle (A) and primary particle size 3~
30 at least one connected in catenulate chain inorganic oxide particle (B).Now, inorganic oxide
Mean diameter (the D of thing microgranule (A)PA) it is 3≤DPA≤ 100nm, inorganic oxide particle (B)
Average primary particle diameter (DPB) it is 3≤DPB≤50nm。
The state of the tunicle after coating changes according to the concentration of inorganic oxide particle in coating fluid, but in nothing
Mean diameter (the D of machine oxide fine particle (A)PA) less than 3nm time, inorganic oxide particle (A)
Brokenly coagulation and arrange, make the haze value of transparent coating raise, film strength, marresistance, cut
Intensity etc. become not enough.If mean diameter (DPA) more than 100nm, then the transparency becomes not enough, by
Make film strength also become not enough in the thickness of transparent coating.Putting down of chain inorganic oxide particle (B)
All primary particle size (DPB) less than 3nm time, be not connected to into chain but become agglutination particle.If it is average
Primary particle size (DPB) more than 50nm, then be difficult to obtain chain particle.
Below, the key element constituting coating fluid is described in detail.
Inorganic oxide particle
Inorganic oxide particle used in the present invention can be according to purposes from known inorganic oxide so far
Microgranule selects.But, alkali-metal solid component concentration contained in inorganic oxide particle is with oxidation
Thing (Me2O) total amount meter must be at below 1000ppm.As Me, sodium (Na) or potassium can be illustrated
Or lithium (Li) (K).
When alkali metal total amount in inorganic oxide particle is more than 1000ppm, it is likely to be due to common heteroion (day
Literary composition: altogether イ オ Application) increase, it is impossible to be uniformly dispersed in coating fluid, existence and stability become not enough,
The situation of inorganic oxide particle coagulation.Accordingly, there exist intensity or marresistance reduction, the mist of transparent coating
Angle value rising and the performance such as electric conductivity, reflectance become not enough situation.As reducing alkali-metal method,
The known so far method of cleaning using ultrafilter membrane or ion exchange resin etc. can be illustrated.
As inorganic oxide particle, can illustrate selected from TiO2、ZrO2、SiO2、Sb2O5、ZnO2、SnO2、
In2O3, antimony doped tin oxide (ATO), tin-doped indium oxide (ITO), mix F stannum oxide (FTO), mix
The composite oxides of at least one or they in phosphorus oxidation stannum (PTO), Al-Doped ZnO (AZO)
Or mixture.Suitably can select from above-mentioned inorganic oxide particle according to the purposes of transparent coating.Specifically
For, under the occasion forming high refractive index film etc., TiO2、ZrO2、Sb2O5、ZnO2、SnO2、In2O3
Etc. being suitable.In the occasion forming hardcoat film, low refractive index film, easy adhesive film, anti-caking film etc.
Under, SiO2It is suitable.
Particularly in terms of in case being reflected into the low refractive index film of purpose, the Japanese Patent Laid-Open of the applicant
Inside disclosed in 2001-233611 publication, Japanese Patent Laid-Open 2003-192994 publication has sky
The hollow silica microgranule in hole is suitable.It is about this is because hollow silica microgranule is refractive index
The microgranule of 1.10~1.40 the lowest colloid categories, the excellence such as its dispersibility.It addition, hollow silica
Microgranule also is suitable as thermal isolation film.It addition, inside does not have the silicon dioxide microparticle in cavity (otherwise referred to as
Silicon dioxide solid microspheres) in, the silicon dioxide microparticle of smaller particles (particle diameter is about at below 100nm)
Making hardness increase, the silicon dioxide microparticle that particle diameter is bigger than it is then suitable to give anticaking capacity.
Under the occasion preventing interference fringe, form the TiO of high refractive index film2It is suitable.It addition,
Formed under the occasion of anti-charged membrane, Sb2O5、In2O3, antimony doped tin oxide (ATO), tin-doped indium oxide (ITO),
Mix F stannum oxide (FTO), p-doped stannum oxide (PTO), Al-Doped ZnO (AZO) etc. owing to having
Electric conductivity and be suitable for.
Inorganic oxide particle is preferably monodispersed inorganic oxide particle (A) and primary particle connects
At least one in catenulate chain inorganic oxide particle (B).Here, so-called single dispersing, refer to
Particle is non-agglutination state.
Mean diameter (the D of inorganic oxide particle (A)PA) different according to the kind of transparent coating, but
At 3≤DPAIn the range of≤100nm, preferably at 5≤DPAIn the range of≤80nm, further preferably
At 8≤DPAIn the range of≤80nm.
The state of the tunicle after coating changes according to the concentration of inorganic oxide particle in coating fluid, but
Mean diameter (the D of inorganic oxide particle (A)PA) less than under the occasion of 3nm, inorganic oxide is micro-
Grain (A) coagulation brokenly and arrange, there is the situation that the haze value of transparent coating raises, and film be strong
Degree, marresistance, cut intensity etc. become not enough situation.It addition, at above-mentioned hollow silica microgranule
Occasion under, have that the empty ratio within silica-based hollow minute particle is little, refractive index cannot be 1.40
Following situation, and antireflection property becomes not enough situation.It addition, in crystallinity such as ATO or ITO
Under the occasion of conducting particles, crystallinity can become insufficient, and electric conductivity can become not enough.If mean diameter
(DPA) more than 100nm, then the transparency can become not enough.There is also film strength also due to transparent quilt
The thickness of film and become not enough situation.Be additionally, since the surface of transparent coating formed highdensity concavo-convex and
There is the situation that haze value raises, and marresistance, cut intensity become not enough situation.
It addition, the average primary particle diameter (D of chain inorganic oxide particle (B)PB) preferably at 3≤DPB
In the range of≤50nm, further preferably at 5≤DPBIn the range of≤30nm, such primary particle
The average number that connects preferably in the scope of 3~30, further preferably in the scope of 5~20.
The state of the tunicle after coating changes according to the concentration of chain inorganic oxide particle in coating fluid, but
It is that chain inorganic oxide particle (B) is at mean diameter (DPB) less than 3nm time be not connected to into chain and
To become agglutination particle, exist transparent coating haze value raise situation, and film strength, marresistance,
Cut intensity etc. becomes not enough situation.If average primary particle diameter (DPB) more than 50nm, then be difficult to obtain
Obtaining chain particle, even if obtaining chain particle, there is also the mist degree that chain particle is long-chain, transparent coating
It is worth situation about raising, and film strength, marresistance, cut intensity etc. become not enough situation.
Concentration (the C of the inorganic oxide particle in the coating fluid forming transparent coatingP) with solid constituent
Meter is preferably in the range of 0.0009~56 weight %, further preferably in the scope of 0.03~40 weight %
In.Concentration (CPIf) the lowest, then with the adaptation of base material, film-strength, surface, scratch resistance
Property, cut intensity etc. can become not enough.And, exist cannot fully obtain desirable effect (electric conductivity,
Antireflection property etc.) situation.Concentration (CPIf) the highest, then too much due to particle, except adaptation,
Outside film-strength, marresistance, cut intensity etc. become to be not enough to, the haze value that there is also transparent coating raises
Situation.And, also can due to during stretching the stretching, extension of film do not chase after the stretching of base material and crack.
Coating fluid also can contain inorganic oxide particle (C).Additionally, it is possible to micro-containing inorganic oxide
Grain (C) replaces at least one party in inorganic oxide particle (A) and chain inorganic oxide particle (B)
A part.
Mean diameter (the D of inorganic oxide particle (C)PC) at 100 < DPCIn the range of≤500nm,
Preferably at 100 < DPCIn the range of≤400nm, further preferably at 100 < DPCThe scope of≤300nm
In.By adding inorganic oxide particle (C), it is possible to form protuberance on transparent coating surface, therefore
Available sufficient anticaking capacity.
The state of the tunicle after coating changes according to the concentration of inorganic oxide particle in coating fluid, but in nothing
Mean diameter (the D of machine oxide fine particle (C)PC) less than 100nm time, the thickness of transparent coating becomes
Thinner, there is the situation that cannot form protuberance on transparent coating surface, utilize described hereinafter having
The manufacture method of the base material of bright tunicle to for forming the coating fluid of transparent coating and be coated, being dried, so
Batch under the occasion of the base material with transparent coating after rear solidification again, the surface of transparent coating with batch afterwards
To the base material with transparent coating base material between closely sealed (otherwise referred to as caking), making after existing
Situation about peeling off it is difficult in.If mean diameter (DPC) more than 500nm, then except the transparency of film
Can reduce, beyond film haze value can raise, absorbance can reduce, the concavo-convex meeting on surface become excessive cause resistance to
The scratch resistance hardness waiting film reduces.
Concentration (the C of the inorganic oxide particle (C) in the coating fluid forming transparent coatingPC) with
Solid component meter is preferably in the range of 0.000003~3 weight %, further preferably 0.000015~1.5
In the range of weight %.Concentration (CPC) less than 0.000003 weight % time, be used for being formed transparent in use
The coating fluid of tunicle and the density of protuberance that formed on the surface of film that obtains is too low, exist and cannot be filled
The situation of the anticaking capacity divided.If concentration (CPC) more than 3 weight %, then formed in film coated surface
The density of protuberance is too high, there is the transparency, marresistance, antireflection property become not enough situation.
Here, inorganic oxide particle is preferably through using in organo-silicon compound and polymeric dispersant extremely
Few a kind of surface carried out processes.Organo-silicon compound can improve inorganic oxide particle and resin emulsion it
Between affinity.On the other hand, polymeric dispersant can not only equally improve affinity with above-mentioned, also
Can suppress to produce between filler, binding agent due to stretching space, be particularly suitable for when stretching ratio height.
Use when surface processes under the occasion of water, be replaced as organic solvent the most after surface treatment, formed
The dispersion in organic solvent of surface treated inorganic oxide particle.Take this, can improve in film inorganic
Oxide fine particle dispersibility in resin.As organic solvent, it is preferably used with described hereinafter for shape
Become the organic solvent that the coating fluid of transparent coating is identical.
Below, to using (i) organo-silicon compound, (ii) polymeric dispersant to come inorganic oxide micro-
Grain carries out the occasion of surface process and illustrates.
(i) organo-silicon compound
The organo-silicon compound represented with following formula (1) can be used.
Rn-SiX4-n (1)
(in formula, R is the non-substituted of carbon number 1~10 or substituted alkyl, may be the same or different each other.X:
The alkoxyl of carbon number 1~4, silanol group, halogen, hydrogen, the integer of n:0~3)
In formula (1), under the occasion that n is 1~3, it is preferably used that have can be with the official of aftermentioned resin emulsion
The organo-silicon compound of the organo-functional group reacted can be rolled into a ball.Such as, in use, there is epoxy radicals, methyl
The resin of acryloyl group, acryloyl group, NCO etc. is as under the occasion of resin emulsion, as organic
Silicon compound, be preferably used have glycidoxy, methacryloxy, propyl group acyloxy, vinyl,
The organo-silicon compound of the functional groups such as NCO, urea groups, amino.If using and utilizing this organosilicon
Compound carried out the inorganic oxide particle that surface processes, then can form film-strength, marresistance, draw
The transparent coating that the aspects such as trace intensity are excellent.
The surface of inorganic oxide particle processes and can use known method so far, such as, to inorganic oxide
The alcohol dispersion liquid of microgranule adds the organo-silicon compound of ormal weight, is added thereto to water, adds as required
It is hydrolyzed as acid or the alkali of hydrolysis catalyst.Now, relative to inorganic oxide particle, organic
Silicon compound presses solid constituent conversion, as Rn-SiX(4-n)/2In the range of 1~100 weight %, preferably
In the range of 2~80 weight %, further preferably in the range of 5~70 weight %.
If the amount of organo-silicon compound is few, then with the resin in the aftermentioned coating fluid for forming transparent coating
Affinity between emulsion or disperse medium is low and stability is not enough, it is impossible to disperse in coating fluid equably,
There is the situation of inorganic oxide particle coagulation according to occasion, and the intensity of transparent coating, marresistance reduce
And the performance such as haze value rising, electric conductivity, reflectance becomes not enough situation.The amount of organo-silicon compound is i.e.
Make too much, dispersibility can not be improved further, there is refractive index under the occasion of empty microgranule in silica
Rising, antireflection property become not enough situation, there is charging preventive property and become under the occasion of electrically conductive microparticle
Obtain not enough situation.
(ii) polymeric dispersant
As disperse medium used in the present invention, as long as resin emulsion can not dissolved and maintain emulsion,
Can dissolve or disperse aftermentioned cross-linking agent or polymerization initiator and the dispersion of inorganic oxide particle can be disperseed
Medium.
Specifically, the known polymer such as polyethylene, polyacrylic acid, polycarboxylic acids, polyurethane can be used to divide
Powder.More specifically, as polyethylene polymer, can use polyvinyl alcohol, polyvinylpyrrolidone,
Polyvinyl acetate, polyvinyl ester etc. and copolymer thereof;As acrylic acid polymer, polypropylene can be used
Acid, sodium polyacrylate, ammonium polyacrylate etc. and copolymer thereof;As polycarboxylic acid polymer, poly-carboxylic can be used
Acid, polycarboxylic acids sodium, polycarboxylic acids ammonium etc. and copolymer thereof;As polyether polyols with reduced unsaturation, polyurethane etc. can be used
And copolymer etc.;It is also possible to use the copolymer etc. of these copolymers or sulfonic acid polymer.
If use polymeric dispersant, then can reduce the haze value after stretching.The amount of polymeric dispersant
Be preferably 1~300 weight % relative to inorganic oxide particle with solid component meter, more preferably 1~
100 weight %.If the amount of polymeric dispersant is less than 1 weight %, then with aftermentioned for forming transparent quilt
The affinity between resin emulsion or disperse medium in the coating fluid of film is low and stability is not enough, it is impossible to uniformly
Ground disperses in coating fluid, there is the situation of inorganic oxide particle coagulation according to occasion, and transparent coating
The performances such as the reduction of intensity, marresistance and haze value rising, electric conductivity, reflectance become not enough situation.
When the amount of polymeric dispersant is more than 300 weight %, dispersibility can not be improved further, at silicon dioxide
Have under the occasion of hollow minute particle that refractive index rises, antireflection property becomes not enough situation, micro-in electric conductivity
The situation that charging preventive property becomes not enough is there is under the occasion of grain.
It addition, the molecular weight of the polymeric dispersant of the present invention is preferably 1000~100000, the most excellent
Elect 5000~50000 as.When molecular weight is less than 1000, owing to polymeric dispersant does not chases after stretching, therefore
Can produce space after stretching when stretching ratio height, haze value raises.When molecular weight is more than 100000, nothing
The meeting coagulation of machine oxide fine particle, the haze value of film can rise.
Resin emulsion
Resin emulsion is to be dispersed stably in dispersion by organic resin with the state of droplet, i.e. emulsion state to be situated between
In matter, resin can be in thermoplastic resin, heat curing-type (including electronic beam solidified) resin
Any one, both can be the resin breast being dispersed in the hydrophilic solvent such as water or alcohol by lipophilic resin
Liquid, it is also possible to be to be dispersed in the liphophilic solvents that polarity is low by the hydrophilic resin with water with affinity
The resin emulsion become.This means such resin emulsion have resin insoluble in disperse medium but shape
Become the non-compatibility of emulsion.During it addition, the droplet state of emulsion maintains formation tunicle, in the present invention
When also maintaining stretching.
Under the occasion of lipophile disperse medium, use and water have the hydrophilic resin (A) of affinity,
Under the occasion of hydrophilic dispersion medium, use and water do not have the lipophilic resin (B) of affinity.
As having the resin (A) of affinity with water, can enumerate selected from epoxy resin, polyester resin, poly-
Carbonate resin, polyamide, polyphenylene oxide resin, vinyl chloride resin, fluororesin, vinyl acetate tree
Fat, organic siliconresin, polyurethane resin, melmac, butyral resin, phenolic resin, insatiable hunger
With at least one in the two or more copolymer in polyester resin, these resins or modified body;As with
Water does not have the resin (B) of affinity, can use selected from organic siliconresin, polyurethane resin, thermoplasticity
At least one in acrylic resin, thermal-curable acrylic resin, ultraviolet hardening acrylic resin.
From the viewpoint of environmental pressure, use and not there is with water the resin (B) of affinity and hydrophilic divides
The resin emulsion of dispersion media is advisable.
It addition, resin (B) is in order to form emulsion, himself can have carboxyl, sulfonyl, amino,
The functional group of phosphoryl, hydroxyl and other derivant etc., it is possible to have be used between resin or resin
Process organo-silicon compound with surface and carry out any functional group of cross-linking, such as epoxy radicals, carbodiimide,
NCO, acryloyl group, vinyl etc..Wherein, polyurethane resin, PVA resin, acrylic acid tree
Fat is transparent due to prepared film and these resins are thermoplastic resins, thus is preferably used.
Specifically, " ADEKA that ADEKA Corp. (ADEKA (strain)) manufacture is preferably used
BONTIGHTER (ア デ カ ボ Application タ イ タ) " the serial, " BONDIC of Dainippon Ink Chemicals's manufacture
(ボ Application デ ィ ッ Network) " serial, " HYDRAN (Ha イ De ラ Application) " series, Japanese polyurethane work
" MIRACTRAN (the ミ ラ Network that industry Co., Ltd. (Japan's Port リ ウ レ タ Application work (strain)) manufactures
ト ラ Application) " " IMPRANIL (the イ Application プ ラ ニ that manufactures of series, Bayer AG (バ イ エ Le society)
Le) " " Soflanate that manufactures of Soflan Co., Ltd. serial, Japanese (Japan ソ Off ラ Application (strain))
(ソ Off ラ ネ ト) " series, Kao Corp's (flower king (strain)) manufacture " POIZ " series,
" SANPRENE (the サ Application プ that Sanyo Chemical Industries, Ltd. (Sanyo's chemical conversion work (strain)) manufactures
レ Application) " series, " the Aizerax that manufactures of Baotugu Chemical Industrial Co., Ltd's (hodogaya chemical work (strain))
(ア イ ゼ ラ ッ Network ス) " serial, Di-ichi Kogyo Seiyaku Co., Ltd.'s (the first work (strain))
" SUPERFLEX (the ス パ Off レ ッ Network ス) " manufactured is serial, " ELASTRON (エ ラ
ス ト ロ Application) " series, the " NeoRez (ネ that manufactures of Zeneca Co., Ltd. (ゼ ネ カ (strain))
オ レ ッ Star) " the serial ester-polyurethane resin emulsion waited with water as disperse medium.
Such resin emulsion is in the most spherical, but its diameter is preferably in the range of 10~500nm, enters
One step is preferably in the range of 20~300nm.The footpath of the resin emulsion emulsion less than 10nm is difficult to obtain,
Even if obtaining, contraction during hardening is also big, can crack.The footpath of if tree fat liquor is more than 500
Nm, then inorganic oxide particle becomes to be difficult to dispersed, internal reflection rate in face can produce film uneven, outward appearance
Can be deteriorated.
The footpath (diameter) of resin emulsion measure in use dynamic scattering particle size determination device (FPAR-1000,
Big Electronics Co., Ltd (great Zi She) manufactures).
Concentration (the C of the resin emulsion in the coating fluid forming transparent coatingR) preferred with solid component meter
In the range of 0.006~68 weight %, further preferably in the range of 0.2~49 weight %.If
Concentration (C with solid component meterR) low, then owing to resin is few, inorganic oxide particle is too much, there is film
Intensity, marresistance, cut intensity etc. become not enough situation.The stretching, extension of transparent coating when there is also stretching
Uneven and situation about cracking.Concentration (CR) the highest, except with the adaptation of base material, film-strength, table
Outside face flatness, marresistance, cut intensity etc. become to be not enough to, due also to inorganic oxide particle tails off
And there is the situation that cannot obtain sufficient electric conductivity, antireflection property etc..
Concentration (the C of inorganic oxide particle in coating fluidP) and resin emulsion concentration (CR) concentration ratio
(CP/CR) different according to the purposes usage of transparent coating, but preferably in the range of 0.03~4.It addition,
As the purposes of transparent coating, hard coat, anti-charged, easy-adhesion, antireflection, agglomeration resistance can be enumerated
Property, thermal insulation etc., set the most preferably scope according to these purposes.
Specifically, under the occasion of hardcoat film, (CP/CR) preferably in the range of 0.1~4,
Further preferably in the range of 0.25~2.4.If within the range, then can be formed with base material is close
The transparent hard that the aspect such as conjunction property, film-strength, surface, marresistance, cut intensity is excellent is coated with
Tunic.
Under the occasion of anti-charged membrane, (CP/CR) preferably in the range of 0.03~2.4, further preferably
In the range of 0.05~1.If within the range, then can be formed the adaptation with base material, film-strength,
The aspects such as anti-charging property (electric conductivity) aspect excellence and surface, marresistance, cut intensity are excellent
The anti-charged membrane of the transparency.
Under the occasion of easy-adhesion layer, (CP/CR) preferably in the range of 0.03~1, the most excellent
It is selected in the range of 0.05~0.25.If within the range, then can not damage be arranged at base material and on
Under conditions of the function of other functional membrane on layer, formed the most bonding with the adaptation aspect of base material excellence
Property layer.
It addition, under the occasion of easy-adhesion layer, it is also possible to contain inorganic oxide particle (C) further.
Additionally, it is also possible to inorganic oxide particle (C) replaces inorganic oxide particle (A) and chain is inorganic
The part of at least one party in oxide fine particle (B).By using inorganic oxide particle (C), energy
Enough form the easy-adhesion layer that anticaking capacity aspect is excellent.
It addition, as inorganic oxide particle, if it being carried out surface at unused above-mentioned organo-silicon compound
Use under conditions of process, then inorganic oxide particle presents the state of aggregation of appropriateness, it is possible to by light
Scatter and suppress interference fringe.Or, it is possible to by the particle as inorganic oxide particle is selected
So that the obtained refractive index of easy-adhesion layer connects with the refractive index of base material recently suppresses interference fringe.
Under the occasion of antireflection film, (CP/CR) preferably in the range of 0.1~4, further preferably exist
In the range of 0.25~2.4.If within the range, then can be formed the adaptation with base material, film-strength,
The transparent antireflection film that antireflection property aspect is excellent.
Under the occasion of anticaking capacity film, it is also possible to contain inorganic oxide particle (C) further.It addition,
Also inorganic oxide particle (A) and chain inorganic oxide can be replaced with inorganic oxide particle (C)
The part of at least one party in microgranule (B).By using inorganic oxide particle (C), it is possible to formed
Easy-adhesion layer.In these situations, if (CP/CR) 0.03~1, further 0.05~0.25
In the range of, then can form the transparent anticaking capacity film that the aspects such as the adaptation with base material, film-strength are excellent.
Under the occasion of thermal isolation film, (CP/CR) preferably in the range of 0.1~4, further preferably exist
In the range of 0.25~2.4.If within the range, then can be formed the adaptation with base material, film-strength,
The transparent thermal isolation film that the aspects such as surface, marresistance, cut intensity are excellent.
Disperse medium
As disperse medium, it is necessary to be not dissolve resin emulsion and it can be made scattered molten with emulsion state
Agent.Such as, water or organic solvent can be used.As long as it addition, can dissolve or disperse crosslinking described hereinafter
Agent or polymerization initiator and can disperse inorganic oxide particle, the most particularly limit.
Specifically, can enumerate: water, methanol, ethanol, propanol, 2-propanol (IPA), butanol, two
The alcohols such as pyruvic alcohol, furfuryl alcohol, tetrahydrofurfuryl alcohol, ethylene glycol, hexanediol, Isopropanediol, methyl acetate, second
The esters such as acetoacetic ester, butyl acetate, diethyl ether, glycol monoethyl ether, ethylene glycol monoethyl ether, ethylene glycol list
The ethers such as butyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, propylene glycol monomethyl ether, acetone, first and second
The ketones such as ketone, methyl iso-butyl ketone (MIBK), acetylacetone,2,4-pentanedione, pyruvate, methyl cellosolve, ethyl cellosolve,
Butyl cellosolve, toluene, Ketohexamethylene, isophorone, DMF etc..Wherein, water and
Alcohols is suitable.
Cross-linking agent
Coating fluid can be added as needed on cross-linking agent.Cross-linking agent is thermoplastic resin at the resin of resin emulsion
Occasion under use.As cross-linking agent, occur anti-as long as have the active group being had with resin emulsion
The compound of the functional group answered just is not particularly limited, and can carry out from known cross-linking agent so far according to resin
Suitably select and use, the epoxide with water as disperse medium, amino-compound, Carbimide. can be used
Ester compounds, carbodiimide compound etc..
The addition of cross-linking agent is not particularly limited, the addition of cross-linking agent according to the kind of resin emulsion and
Different, but relative to being calculated as the resin emulsion of 100 weight % with solid constituent, cross-linking agent is excellent with solid component meter
It is selected in below 200 weight %, further preferably in the range of 10~100 weight %.If cross-linking agent
Addition is few, then according to the kind of resin emulsion, the solidification of transparent coating can become insufficient.If crosslinking
The addition of agent is too much, then the stability that there is coating fluid becomes the situation of deficiency, and obtained transparent quilt
Situation about cracking on film.
Polymerization initiator
Coating fluid can be added as needed under the occasion of gel-type resin polymerization initiator.Draw as polymerization
Send out agent, as long as resin emulsion polymerization, solidification can be made, the most particularly limit, can carry out according to resin
Suitably select.
Such as, azo-compound, benzoyl peroxide or the peroxidating first such as azonitrile or azo amide can be enumerated
The organic peroxides such as ethyl ketone.
The addition of polymerization initiator is different according to the kind of resin emulsion, but is calculated as relative to solid constituent
The resin emulsion of 100 weight %, polymerization initiator, enters with solid component meter preferably below 200 weight %
One step is preferably in the range of 10~100 weight %.If the usage amount of polymerization initiator is few, the most transparent quilt
The solidification of film can become insufficient.If the addition of polymerization initiator is too much, then there is stablizing of coating fluid
Property become not enough situation, and situation about cracking on obtained transparent coating.
For forming all solids constituent concentration of the coating fluid of transparent coating preferably in 0.03~70 weight %
In the range of, further preferably in the range of 1~50 weight %.
If the solid component concentration of coating fluid is too low, then it is difficult to adjust thickness, and easily the most in the dry state
Produce inequality.It is difficult to obtain required film it addition, exist under the occasion of the after-drawing base material film of coating solution
Thick situation, and situation about producing with crackle.If the solid of the coating fluid for forming transparent coating becomes
Divide excessive concentration, then reduce due to stability reduction, coating, there is obtained transparent coating and base material
Adaptation, film-strength, marresistance, cut intensity etc. become not enough situation.Especially because coating
The viscosity of liquid raises, exist be difficult to catch up with base material stretching even spread, be difficult to stretching after coating
Time situation that film is evenly stretched, and produce speckle or film uneven (island structure), produce and split
The situation of stricture of vagina.
Below, the method using above-mentioned coating fluid to manufacture the base material with film is illustrated.
[there is the manufacture method of the base material of transparent coating]
The manufacture method of the base material with transparent coating of the present invention includes operation and the stretching of applied coating solution
The operation of base material film.Specifically, as long as (1) film after by coating solution to base material is done
The method and (2) that before dry stretch the base material with film stretch base material while being coated with painting
The method of cloth liquid, does not makees special provision to the application frequency of coating fluid or the direction of stretching or number of times.Enter one
Walk specifically simplified method, following four form can be enumerated.
·First form
In first form, after painting process, carry out biaxial stretch-formed operation.
Carry out following operation i.e., successively:
A () be the operation of applied coating solution on resin molding base material;
B () carries out the operation that twin shaft (vertical and horizontal) stretches to the resin molding with film;
C () removes the operation of disperse medium contained in (being dried) film;
D () carries out the operation solidified.
Operation (a)
Resin molding base material is coated with above-mentioned coating fluid.Here, the base material before stretching is used.Base before stretching
The thickness of material is generally in the range of 400~5000 μm.Specifically, can enumerate: poly terephthalic acid
The polyester base material such as glycol ester, PEN, polyethylene film, polypropylene screen, cyclic polyolefin
Polyolefin base material, the polyamide substrate such as nylon-6, nylon-66, and polypropylene sorrel, the poly-ammonia such as hydrocarbon film
Ester film, polycarbonate membrane, polyester film, poly (ether sulfone) film, polystyrene film, polymethylpentene film, polyether-ketone
The base material such as film, acrylonitril membrane.Particularly polyester base material or polypropylene sorrel are owing to thermostability aspect is excellent and thoroughly
Bright property is high and preferably uses.
The coating process of coating fluid can use nebulization, spin-coating method, rolling method, stick coating method, slot coated to print
The known method such as brush method, woodburytype, micro-woodburytype.Recommend in the present invention rolling method,
Slot coated print process, woodburytype, micro-woodburytype.
Coating weight now is that the thickness of the transparent coating after being applied to stretching reaches desired thickness.Such as, exist
Easily under the occasion of adhesive linkage or anticaking capacity film, it is applied to average film thickness (TF) reach 10~2000nm,
Preferably 20~800nm preferably.Under the occasion of antireflection film, it is applied to average film thickness (TF) reach 80~
400nm, preferably 90~300nm are preferably.Under the occasion of hardcoat film, it is applied to average film thickness (TF)
Reach 0.5~30 μm, preferably 1~10 μm preferably.Under the occasion of anti-charged membrane, it is applied to average film
Thick (TF) reach 1~20 μm, preferably 3~15 μm preferably.Under the occasion of thermal isolation film, it is applied to put down
All thickness (TF) reach 1~300 μm, preferably 5~100 μm preferably.
Operation (b)
The resin molding with film is stretched.Drawing process can use biaxial stretching process.Now, stretching
After the thickness of base material generally preferably in the range of 20~200 μm.Here, so-called biaxial stretch-formed, be
Refer to the base material with film is stretched along the direction batching (roller) (longitudinal axis stretching), go back edge simultaneously
Direction normal thereto to carry out stretching (transverse axis stretching).
Operation (c)
As drying means, as long as the disperse medium that can remove coating fluid is just not particularly limited.Such as,
Can air-dry, but be possible with heating and the resin molding being formed with film is dried.Heating-up temperature is about
50~200 DEG C, the time is about 1 second~1 hour.
Operation (d)
The method making curing of coating is different according to the kind of resin emulsion used in coating fluid, but is using heat
It is heating and curing under the occasion of curable type resin, under the occasion using ultraviolet curing resin, carries out ultraviolet
Line irradiates, and heating can be used as required to wait known method so far.Pass through under the occasion of thermoplastic resin
Cooling after heating solidifies.
·Second form
In second form, after the base material stretched through the longitudinal axis is coated operation, carry out transverse axis stretching work
Sequence.
Carry out following operation i.e., successively:
(a ') operation of applied coating solution on the resin molding base material stretched through the longitudinal axis;
(b ') carries out the operation of transverse axis stretching to the resin molding with film;
C () removes the operation of disperse medium contained in (being dried) film;
D () carries out the operation solidified.
Operation (a ')
The resin molding base material stretched through the longitudinal axis is coated with the above-mentioned coating fluid for forming transparent coating.Warp
The thickness of the base material of overstretching is generally in the range of 40~500 μm.Base material uses described in the first form
Base material, the coating process of coating fluid also uses identical method.Coating weight now is to be applied to final obtaining
Average film thickness (the T of the transparent coating arrivedF) reach above-mentioned scope preferably.
Operation (b ')
The resin molding with film is carried out transverse axis stretching.Now, the thickness of the base material after being stretched to stretching reaches
Scope to usual 20~200 μm.
Operation (c) and operation (d) and the first homomorphosis.
·3rd form
In 3rd form, it is coated operation and longitudinal axis stretching process simultaneously.
Carry out following operation i.e., successively:
(a ") carry out longitudinal axis stretching base material while on resin molding base material the operation of applied coating solution;
(b ") carries out the operation of transverse axis stretching to the resin molding with film;
C () removes the operation of disperse medium contained in (being dried) film;
D () carries out the operation solidified.
Operation (a ")
Carry out longitudinal axis stretching base material while being coated with above-mentioned coating fluid on resin molding base material.
The drawing process of base material and the longitudinal axis drawing process of the second form are identical.Base material uses institute in the first form
The base material stated, the coating process of coating fluid also uses identical method.Coating weight now is to be applied to finally
Average film thickness (the T of the transparent coating obtainedF) reach above-mentioned scope preferably.
Operation (b ")
The resin molding with film is carried out transverse axis stretching.Now, the thickness of the base material after being stretched to stretching reaches
Scope to usual 20~200 μm.
Operation (c) and operation (d) and the first and second homomorphosis.
·4th form
In 4th form, it is coated operation and biaxial stretch-formed operation simultaneously.
Carry out following operation i.e., successively:
(a " ') while base material being carried out twin shaft (longitudinal axis and transverse axis) stretching while being coated with on base material
The operation of coating fluid;
C () removes the operation of disperse medium contained in (being dried) film;
D () makes the operation of curing of coating.
Operation (a " ')
While base material being carried out biaxial stretch-formed while being coated with above-mentioned coating fluid on resin molding base material.Drawing process
Use biaxial stretching process.Now, the thickness of the base material after stretching is in the range of usual 20~200 μm
Good.Base material uses the base material described in the first form, and the coating process of coating fluid also uses identical method.
Coating weight now is the average film thickness (T of transparent coating being applied to finally giveF) reach above-mentioned scope and be
Good.
Operation (c) and operation (d) and first~the 3rd homomorphosis.
Take this, the base material with transparent coating of the present invention can be manufactured.
Average film thickness (the T of obtained transparent coatingF) different according to the kind of transparent coating, preferably upper
In the range of stating.Such as, under there is the occasion of base material of antireflection film, the average film thickness (T of antireflection filmF) less than 80nm time, there is antireflection film strength, marresistance becomes not enough situation, also can nothing
Method obtains required reflectance.If average film thickness (TF) more than 400nm, then easily produce on antireflection film
Raw crackle, and therefore there is the situation that antireflection film strength becomes not enough, and the antireflection owing to film is the thickest
Performance becomes not enough situation.If the average film thickness (T of antireflection filmF) within the above range, then can
Obtain that reflectance (bottom reflection rate, visual reflection rate) is low and antireflection film that the aspect such as film-strength is excellent.
In the present invention, the average film thickness (T of transparent coatingF) can be by utilizing transmission electron microscope (TEM)
The cross section of transparent coating is shot and measures.
In transparent coating, the content of inorganic oxide particle is preferably in the range of 3~80 weight %, further
Preferably in the range of 5~70 weight %.In transparent coating, the content of inorganic oxide particle is less than 3 weight
During %, except becoming with the adaptation of base material, film-strength, surface, marresistance, cut intensity etc.
Outside must being not enough to, the reduction that there is also refractive index under the occasion of antireflection film is insufficient, antireflection property becomes
Obtain not enough situation.If the content of inorganic oxide particle is more than 80 weight % in transparent coating, then remove
Due to particle too many and outside making film-strength, marresistance, the cut intensity etc. become to be not enough to, at antireflection
The situation that haze value raises is there is also under the occasion of film.Also can due to stretching time transparent coating stretching, extension do not chase after
The stretching of base material and crack.
In transparent coating, the content of the resin of resin emulsion is preferably in the range of 20~97 weight %,
Further preferably in the range of 30~95 weight %.Inventors believe that, its reason be resin emulsion extremely
In film, droplet shape is maintained till the most before it is dried, therefore, even if base material is pullled when stretching,
It also is able to move in film correspondingly or deformation.Then, dry by afterwards of this droplet shape
Dry, cured and melt, solidify, thus overall film forming.
If low from the content of the resin of resin emulsion in transparent coating with solid component meter, then resin
Few, in addition to film-strength, marresistance, cut intensity etc. become to be not enough to, due also to particle is many and exist
The situation that the haze value of transparent coating raises.Also can due to stretching time transparent coating stretching, extension do not chase after base material
Stretch and crack.Too much if from the content of the resin of resin emulsion in transparent coating, then particle is few,
Except becoming not enough with the adaptation of base material, film-strength, surface, marresistance, cut intensity etc.
In addition, there is also that inorganic oxide particle is few and the function of transparent coating becomes not enough situation.
Below, by embodiment, the present invention will be described, but the invention is not limited in these embodiments.
[embodiment 1]
For forming the preparation of the coating fluid (H-1P) of hardcoat film
Use ultrafilter membrane by Ludox (RiHui catalyst synthesis Co., Ltd's (day catalyst chemical conversion (strain)) system
Make: Cataloid-SN (カ タ ロ イ De-SN), mean diameter is 12nm, SiO2Concentration is 20
Weight %, disperse medium is water) in replacing dispersion medium be ethanol, being configured to solid component concentration is 20
The alcohol dispersion liquid of the silicon dioxide microparticle (H-1V) of weight %.
Alcohol dispersion liquid to the silicon dioxide microparticle (H-1V) that 100g solid component concentration is 20 weight %
Middle addition 4g silane coupler (MTMS, KCC of SHIN-ETSU HANTOTAI (SHIN-ETSU HANTOTAI's chemistry (strain))
Manufacture: KBM-13), carrying out heat treated at 50 DEG C, being configured to solid component concentration is 20 weight %
The alcohol dispersion liquid of surface treated silica microgranule (H-1VS).Use rotary evaporator by disperse medium
It is replaced into water, is configured to the surface treated silica microgranule that solid component concentration is 40.5 weight %
(H-1VS) aqueous dispersions.Now alkali concn is 200ppm.
Then, in the aqueous dispersions of 10.0g surface treated silica microgranule (H-1VS), mix 11.4
(Di-ichi Kogyo Seiyaku Co., Ltd.: SUPERFLEX 210, resin concentration is g ester-polyurethane resin emulsion
35 weight %, emulsion diameter: 50nm, disperse medium: water), 5.3g isopropanol and be configured to solid
Point concentration is the coating fluid (H-1P) for forming hardcoat film of 30.0 weight %.
There is the manufacture of the stretched film base material (H-1F) of hardcoat film
Relative to the dimethyl terephthalate (DMT) of 100 weight %, add the ethylene glycol and 0.01 of 70 weight %
The calcium acetate as ester exchange catalyst of weight %, three oxidations as polycondensation catalyst of 0.03 weight %
Antimony, is warming up to 220 DEG C, evaporates theoretic methanol, completes ester exchange reaction.Then, add in system
Add the trimethyl phosphate of 0.04 weight %.Reduce pressure in system, under the decompression of 1mmHg, in
The temperature of 290 DEG C carries out the polycondensation reaction of 4 hours, prepares polyester resin.
Utilize extruder by obtained polyester resin slabbing at 295 DEG C, prepare base material polyester tree
Adipose membrane (1).The thickness of polyester resin film (1) is 1125 μm.This polyester resin film (1) is carried out
After longitudinal axis stretching (140 DEG C, 2.5 times of stretchings), stick coating method (rod #60) coating is utilized to be used for being formed firmly
The coating fluid (H-1P) of matter coated film, after carrying out 120 seconds be dried, carries out transverse axis and draws at 140 DEG C
Stretch (140 DEG C, 4.5 times of stretchings), prepare the stretched film base material (H-1F) with hardcoat film.Now,
The thickness of film base material is 100 μm, and the thickness of hardcoat film is 5 μm.
Obtained had total light transmittance of stretched film base material (H-1F) of hardcoat film, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property and marresistance are measured, and result is shown in table.Utilize haze meter (testing machine strain formula meeting must be congratulated
Society's (ス ガ (strain)) manufactures) measure total light transmittance and mist degree.
It addition, only base material polyester resin film (1) to be stretched in an identical manner the thickness of 100 μm,
Total light transmittance is 93.14%, and haze value is 0.27%.
Pencil hardness
Pencil hardness utilizes pencil hardness test device to measure according to JISK 5400.That is, with relative to hard
Coated film surface is that the angle of 45 degree arranges pencil, applies the load of regulation, pulls with fixed speed,
Observation has not damaged.
Adaptation
11 are gone out by cutter interval scribing with 1mm anyhow on the base material (H-1F) have hardcoat film
The parallel scar of bar, to form 100 grids, is pasted cellophane tape thereon, then, will be peeled off glass
During paper self-adhesive tape, tunicle is unstripped and that remain grid number is divided into following Three Estate, thereby carries out adaptation
Evaluate.Result is shown in table.
Residual grid number is more than 90: ◎
Residual grid number is between 85~89: zero
Residual grid number is below 84: △
Film is uneven (island structure)
By visually surface being observed, it is evaluated according to following benchmark.
The open defect of uneven shape on surface cannot be confirmed.: ◎
Almost cannot confirm the open defect of uneven shape on surface.: zero
Slightly observe the open defect of uneven shape on surface.: △
Substantially observe the open defect of uneven shape on surface.: ×
Crackle
Utilize ultramicroscope that surface is observed, be evaluated according to following benchmark.
Entirely without observing crackle.: ◎
Slightly observe blind crack.: zero
Substantially observe blind crack.: △
Observe blind crack and big crackle.: ×
The flatness on film surface
Surface (Ra) utilizes high-tech Co., Ltd. of Hitachi ((strain) Hitachi Ha イ テ Network サ イ エ
Application ス society) atomic force microscope (AFM) that manufactures measures, is evaluated according to following benchmark.
Ra value is less than 10nm: ◎
Ra value at 10nm less than 20nm: zero
Ra value at 20nm less than 50nm: △
Ra value is at more than 50nm: ×
The mensuration of marresistance
Use #0000 steel wool with 500g/cm2Loaded journal 50 times, the surface of film is visually seen
Examining, be evaluated according to following benchmark, result is shown in table.
Have no lines scar: ◎
Slightly see lines scar: zero
See a large amount of lines scar: △
Surface is by overall scraping: ×
[embodiment 2]
For forming the preparation of the coating fluid (H-2P) of hardcoat film
At the surface treated silica microgranule that 5.9g is configured to according to the same manner as in Example 1
(H-1VS) aqueous dispersions is mixed into 16.0g ester-polyurethane resin emulsion (Di-ichi Kogyo Seiyaku Co., Ltd.:
SUPERFLEX 210, resin concentration is 35 weight %, emulsion diameter: 50nm, disperse medium: water),
4.7g isopropanol, is configured to the painting for forming hardcoat film that solid component concentration is 30.0 weight %
Cloth liquid (H-2P).
There is the manufacture of the stretched film base material (H-2F) of hardcoat film
Except substitute with (H-2P) (H-1P) as being used for forming the coating fluid of hardcoat film in addition to,
Prepare the stretched film base material (H-2F) with hardcoat film according to the same manner as in Example 1.Now,
The thickness of film base material is 100 μm, and the thickness of hardcoat film is 4.8 μm.
Obtained had total light transmittance of stretched film base material (H-2F) of hardcoat film, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property and marresistance are measured, and result is shown in table.
[embodiment 3]
For forming the preparation of the coating fluid (H-3P) of hardcoat film
At the surface treated silica microgranule that 13.8g is configured to according to the same manner as in Example 1
(H-1VS) aqueous dispersions is mixed into 6.9g ester-polyurethane resin emulsion (Di-ichi Kogyo Seiyaku Co., Ltd.:
SUPERFLEX 210, resin concentration is 35 weight %, emulsion diameter: 50nm, disperse medium: water),
6.0g isopropanol, is configured to the painting for forming hardcoat film that solid component concentration is 30.0 weight %
Cloth liquid (H-3P).
There is the manufacture of the stretched film base material (H-3F) of hardcoat film
Except substituting (H-1P) as forming hardcoat film with (H-3P) in embodiment 1
Beyond coating fluid, prepare the stretched film base material (H-3F) with hardcoat film in the same fashion.This
Time, the thickness of film base material is 100 μm, and the thickness of hardcoat film is 5.4 μm.
Obtained had total light transmittance of stretched film base material (H-3F) of hardcoat film, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property and marresistance are measured, and result is shown in table.
[embodiment 4]
For forming the preparation of the coating fluid (H-4P) of hardcoat film
At the surface treated silica microgranule that 10.0g is configured to according to the same manner as in Example 1
(H-1VS) aqueous dispersions is mixed into 11.4g ester-polyurethane resin emulsion (Di-ichi Kogyo Seiyaku Co., Ltd.:
SUPERFLEX 210, resin concentration is 35 weight %, emulsion diameter: 50nm, disperse medium: water),
The pure water of 10.6g, 8.0g isopropanol, being configured to solid component concentration is the hard for being formed of 20.0 weight %
The coating fluid (H-4P) of matter coated film.
There is the manufacture of the stretched film base material (H-4F) of hardcoat film
Except substituting (H-1P) as forming hardcoat film with (H-4P) in embodiment 1
Beyond coating fluid, prepare the stretched film base material with hardcoat film according to the same manner as in Example 1
(H-4F).Now, the thickness of film base material is 100 μm, and the thickness of hardcoat film is 3.2 μm.
Obtained had total light transmittance of stretched film base material (H-4F) of hardcoat film, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property and marresistance are measured, and result is shown in table.
[embodiment 5]
For forming the preparation of the coating fluid (H-5P) of hardcoat film
At the surface treated silica microgranule that 10.0g is configured to according to the same manner as in Example 1
(H-1VS) aqueous dispersions is mixed into 13.5g ester-polyurethane resin emulsion (Di-ichi Kogyo Seiyaku Co., Ltd.:
SUPERFLEX 150, resin concentration is 30 weight %, emulsion diameter: 70nm, disperse medium: water),
3.5g isopropanol, is configured to the painting for forming hardcoat film that solid component concentration is 30.0 weight %
Cloth liquid (H-5).
There is the manufacture of the stretched film base material (H-5F) of hardcoat film
Except substituting (H-1P) as forming hardcoat film with (H-5P) in embodiment 1
Beyond coating fluid, prepare the stretched film base material with hardcoat film according to the same manner as in Example 1
(H-5F).Now, the thickness of film base material is 100 μm, and the thickness of hardcoat film is 4.9 μm.
Obtained had total light transmittance of stretched film base material (H-5F) of hardcoat film, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property and marresistance are measured, and result is shown in table.
[embodiment 6]
For forming the preparation of the coating fluid (H-6P) of hardcoat film
The solid component concentration by embodiment 1 at 10.0g is adjusted to the surface of 60 weight % and processes two
Silicon oxide particle (H-6VS) is mixed into 17.1g ester-polyurethane resin emulsion (Di-ichi Kogyo Seiyaku Co., Ltd.:
SUPERFLEX 210, resin concentration is 35 weight %, emulsion diameter: 50nm, disperse medium: water),
6.8g isopropanol, is configured to the painting for forming hardcoat film that solid component concentration is 35.3 weight %
Cloth liquid (H-6P).
There is the manufacture of the stretched film base material (H-6F) of hardcoat film
Utilize stick coating method (rod #72) in the base material polyester tree prepared according to the same manner as in Example 1
The upper coating of adipose membrane (1), for forming the coating fluid (H-6P) of hardcoat film, then, adds at 140 DEG C
Temperature lower so that reach 2.5 times on y direction, the condition that reaches 4.5 times in X direction stretches, so
After, at 140 DEG C, carry out 120 seconds be dried, prepare and there is the stretched film base material (H-6F) of hardcoat film.
Now, the thickness of base material is 100 μm, and the thickness of hardcoat film is 2 μm.
Obtained had total light transmittance of stretched film base material (H-6F) of hardcoat film, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property and marresistance are measured, and result is shown in table.
[embodiment 7]
There is the manufacture of the stretched film base material (H-7F) of hardcoat film
While at 140 DEG C of lower base material polyester resin to preparing according to the same manner as in Example 1 of heating
Film (1), so that reaching the condition of 2.5 times on y direction and stretching, utilizes stick coating method (rod #60)
The coating fluid for forming hardcoat film that coating is configured to according to the same manner as in Example 1
(H-1P), then, heat lower so that reaching the condition of 4.5 times in X direction and stretching at 140 DEG C,
Then, at 140 DEG C, carry out 120 seconds be dried, prepare and there is the stretched film base material of hardcoat film
(H-7F).Now, the thickness of base material is 100 μm, and the thickness of antireflection film is 5.1 μm.
Obtained had total light transmittance of stretched film base material (H-7F) of hardcoat film, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property and marresistance are measured, and result is shown in table.
[embodiment 8]
There is the manufacture of the stretched film base material (H-8F) of hardcoat film
While at 140 DEG C of lower base material polyester resin to preparing according to the same manner as in Example 1 of heating
Film (1) so that reach 2.5 times on y direction, the condition that reaches 4.5 times in X direction stretches,
While utilize that stick coating method (rod #16) coating is configured to according to the same manner as in Example 1 for being formed
The coating fluid (H-1P) of hardcoat film, then, carry out at 140 DEG C 120 seconds be dried, prepare tool
There is the stretched film base material (H-8F) of hardcoat film.Now, the thickness of film base material is 100 μm, counnter attack
The thickness penetrating film is 5 μm.
Obtained had total light transmittance of stretched film base material (H-8F) of hardcoat film, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property and marresistance are measured, and result is shown in table.
[embodiment 9]
For forming the preparation of the coating fluid (H-9P) of hardcoat film
The solid component concentration obtained in 100g embodiment 1 is the silicon dioxide microparticle of 20 weight %
(H-1V) (Toagosei Co., Ltd (closes to add 2g polyacrylic acid dispersant in alcohol dispersion liquid
Become (strain)) manufacture: Aron SD-10), carrying out heat treated at 50 DEG C, reusing ultrafilter membrane will
Replacing dispersion medium becomes ethanol to be configured to the silicon dioxide microparticle that solid component concentration is 20 weight %
(H-9VS) alcohol dispersion liquid.Using rotary evaporator is water by replacing dispersion medium, is configured to solid
Point concentration is the aqueous dispersions of the surface treated silica microgranule (H-9VS) of 40.5 weight %.Now alkali
The concentration of metal is 200ppm.
Then, in the aqueous dispersions of 10.0g surface treated silica microgranule (H-9VS), mix 11.4
(Di-ichi Kogyo Seiyaku Co., Ltd.: SUPERFLEX 210, resin concentration is g ester-polyurethane resin emulsion
35 weight %, emulsion diameter: 50nm, disperse medium: water), 5.3g isopropanol, be configured to solid
Point concentration is the coating fluid (H-9P) for forming hardcoat film of 30.0 weight %.
There is the manufacture of the stretched film base material (H-9F) of hardcoat film
At 140 DEG C of lower base material polyester resin films to preparing according to the same manner as in Example 1 of heating
(1) stick coating method (rod #60) so that reaching the condition of 2.5 times on y direction and stretching, then, is utilized
Coating is for forming the coating fluid (H-9P) of hardcoat film, after being dried 120 seconds, irradiates at 80 DEG C
600mJ/cm2Ultraviolet make it solidify, heat at 140 DEG C afterwards lower so that reaching 4.5 in X direction
Times condition stretch, then, carry out at 140 DEG C 120 seconds be dried, prepare there is hard coat
The stretched film base material (H-9F) of film.Now, the thickness of base material is 101 μm, and the thickness of antireflection film is 5
μm。
Obtained had total light transmittance of stretched film base material (H-9F) of hardcoat film, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property and marresistance are measured, and result is shown in table.
[comparative example 1]
For forming the preparation of the coating fluid (RH-1P) of hardcoat film
By 53g dipentaerythritol acrylate (Kyoeisha Chemical Co., Ltd. (society's chemistry (strain) altogether)
LIGHT ACRYLATE DPE-6A), the 1,6 hexanediol diacrylate of 5.9g (Japan manufacture:
KAYARAD KS-HDDA), 0.4g strand chemical medicine Co., Ltd. (Japanization (strain)) manufactures:
Terminal methyl acrylic acid organic silicone oil (Chemical Co., Ltd of SHIN-ETSU HANTOTAI (SHIN-ETSU HANTOTAI's chemistry work (strain)) manufactures:
X-22-174DX), 75.5g propylene glycol monomethyl ether and 3.5g Photoepolymerizationinitiater initiater 2,4,6-trimethylbenzene first
Acyl diphenyl phosphine oxide (BAS Amada Co., Ltd. (PVC-エ エ ス ジ ャ パ Application (strain)) manufactures:
Lucirin TPO) mix, it is configured to the substrate forming component that solid component concentration is 44 weight % molten
Liquid (1).
Then, by substrate forming component solution (1) that 30.0g solid component concentration is 44 weight % and 30.0g
The solid component concentration being configured to according to the same manner as in Example 1 is that the silicon dioxide of 40 weight % is micro-
The alcohol dispersion liquid of grain (H-1VS) and the mixing of 22.6g isopropanol, being configured to solid component concentration is 30 weights
The coating fluid (RH-1P) for forming transparent coating of amount %.
There is the manufacture of the stretched film base material (RH-1F) of hardcoat film
At 140 DEG C of lower base material polyester resin films to preparing according to the same manner as in Example 1 of heating
(1) stick coating method (rod #60) so that reaching the condition of 2.5 times on y direction and stretching, then, is utilized
Coating is for forming the coating fluid (RH-1P) of hardcoat film, after being dried 120 seconds, irradiates at 80 DEG C
600mJ/cm2Ultraviolet make it solidify, heat at 140 DEG C afterwards lower so that reaching 4.5 in X direction
Times condition stretch, then, carry out at 140 DEG C 120 seconds be dried, prepare there is hard coat
The stretched film base material (RH-1F) of film.Now, the thickness of base material is 100 μm, and the thickness of antireflection film is
5μm。
Obtained had total light transmittance of stretched film base material (RH-1F) of hardcoat film, mist
Angle value, adaptation, pencil hardness, speckle, film uneven (island structure), there are flawless, film surface
Flatness and marresistance are measured, and result is shown in table.
[comparative example 2]
For forming the preparation of the coating fluid (RH-2P) of hardcoat film
By 3.8g ester-polyurethane resin emulsion, (the first Industrial Co., Ltd manufactures: SUPERFLEX 210, tree
Lipid concentration is 35 weight %, particle diameter: 50nm, disperse medium: water), 17.4g isopropanol, 1.8g first
Base isobutyl ketone and 1.7g Isopropanediol mix, and are modulated into emulsus diluent.
Emulsus diluent is observed, result be visually under transparent, further, since particle diameter cannot be recorded,
Therefore speculate that resin emulsion disappears.
Then, the surface treated silica that 3.28g is configured to according to the same manner as in Example 1 is added
The aqueous dispersions of microgranule (H-1VS), being configured to solid component concentration is the hard for being formed of 9.5 weight %
The coating fluid (RH-2P) of matter coated film.
There is the manufacture of the stretched film base material (RH-2F) of hardcoat film
At 140 DEG C of lower base material polyester resin films to preparing according to the same manner as in Example 1 of heating
(1) so that reaching on y direction after the condition of 2.5 times stretches, to utilize stick coating method (rod #50) to be coated with
Cloth, for forming the coating fluid (RH-2P) of hardcoat film, then, is carried out 120 seconds at 140 DEG C
After drying, heat lower so that reaching the condition of 4.5 times in X direction and stretching at 140 DEG C, prepare tool
There is the stretched film base material (RH-2F) of hardcoat film.Now, the thickness of base material is 100 μm, and hard is coated with
The thickness of tunic is 5 μm.
Obtained had total light transmittance of stretched film base material (RH-2F) of hardcoat film, mist
Angle value, adaptation, pencil hardness, speckle, film uneven (island structure), there are flawless, film surface
Flatness and marresistance are measured, and result is shown in table.
[comparative example 3]
There is the manufacture of the stretched film base material (RH-3F) of hardcoat film
The base material polyester resin film (1) prepared according to the same manner as in Example 1 is carried out twin shaft draw
Stretching, prepared thickness is the polyester resin film base material of 100 μm.
Then, utilize stick coating method (rod #18) coating according to consolidating that the mode identical with comparative example 1 is configured to
Body constituent concentration is the coating fluid (RH-1P) for forming hardcoat film of 30.0 weight %, then,
Carry out at 80 DEG C 120 seconds be dried, irradiate 600mJ/cm afterwards2Ultraviolet make it solidify, prepare
There is the stretched film base material (RH-3F) of hardcoat film.Now, the thickness of base material is 100 μm, hard
The thickness of coated film is 5 μm.
Obtained had total light transmittance of stretched film base material (RH-3F) of hardcoat film, mist
Angle value, adaptation, pencil hardness, speckle, film uneven (island structure), there are flawless, film surface
Flatness and marresistance are measured, and result is shown in table.
[embodiment 10]
For forming the preparation of the coating fluid (P-10P) of easy adhesive linkage
The aqueous dispersions of the silicon dioxide microparticle (H-1VS) obtained in 33.2g embodiment 1 is mixed into 1.4
(RiHui catalyst synthesis Co., Ltd manufactures g silicon dioxide organosol: ELCOM V-8901, average particle
Footpath is 120nm, SiO2Concentration is 20 weight %, disperse medium: methanol), 88.5g polyurethane resin
(the first Industrial Co., Ltd manufactures emulsion: SUPERFLEX 210, and resin concentration is 35 weight %, breast
Liquid diameter: 50nm, disperse medium: water), 89.1g isopropanol, 233.2g pure water, be configured to solid
Constituent concentration is the coating fluid (P-10P) for forming easy adhesive linkage of 10.0 weight %.
There is the preparation of the stretched film base material (P-10F) of easy adhesive linkage
The base material polyester resin film (1) prepared according to the same manner as in Example 1 is carried out the longitudinal axis draw
After stretching (140 DEG C, 2.5 times of stretchings), utilize stick coating method (rod #4) coating for forming easy adhesive linkage
Coating fluid (P-10P), after carrying out 120 seconds be dried at 140 DEG C, carry out transverse axis stretching (140 DEG C,
4.5 times of stretchings), prepare the stretched film base material (P-10F) with easy adhesive linkage.Now, the thickness of film base material
Degree is 100 μm, and the thickness of easy adhesive linkage is 0.1 μm.
Obtained had total light transmittance of stretched film base material (P-10F) of easy adhesive linkage, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property, marresistance, anticaking capacity and cementability are measured, and also observe interference fringe, knot
Fruit is shown in table.It addition, utilize following methods that anticaking capacity, cementability and interference fringe are evaluated.
Anticaking capacity
A part with the stretched film base material (P-10F) of easy adhesive linkage is cut into two pieces, wherein
One piece of stretched film base material (base material+easy adhesive linkage) upper another block overlapping with easy adhesive linkage has the most bonding
The stretched film base material (base material+easy adhesive linkage) of layer, according to every 1cm2The load of upper 10kg applies to bear a heavy burden,
The complexity of the stripping after placing 24 hours is evaluated according to following benchmark.
It is very easy to peel off: ◎
Can be easily peeled off: zero
Somewhat it is difficult to peel off: △
Cannot peel off or be difficult to peel off: ×
Interference fringe
When being black when making the background with the stretched film base material (P-10F) of easy adhesive linkage, make glimmering
The light of light modulation reflects on the surface of transparent coating, the rainbow figure that visualization is formed due to interference of light
Case, is evaluated according to following benchmark.
Have no rainbow pattern: ◎ completely
Slightly see rainbow pattern: zero
Obvious rainbow pattern: △
See distinct rainbow pattern: ×
The evaluation of cementability
Stick coating method (rod #12) is utilized to be coated with hard on the stretched film base material (P-10F) have easy adhesive linkage
(RiHui catalyst synthesis Co., Ltd manufactures coated coating: ELCOM HP-1004), is dried at 80 DEG C
After 1 minute, utilize ultraviolet lamp (the Japanese battery strain being equipped with high voltage mercury lamp (120W/cm)
Formula commercial firm (Japan pond) manufactures: UV irradiation unit CS30L21-3) it is carried out 600mJ/cm2's
Irradiation makes it solidify, and prepares the base material with hardcoat film easy-adhesion layer.Hardcoat film now
Thickness be 5 μm, total film thickness is 5.6 μm.
Utilize said method that the adaptation of obtained hard coating film is measured, cementability is commented
Valency.
[comparative example 4]
For forming the preparation of the coating fluid (RP-10P) of easy adhesive linkage
By 38.0g ester-polyurethane resin emulsion (first Industrial Co., Ltd manufacture: SUPERFLEX 210,
Resin concentration is 35 weight %, particle diameter: 50nm, disperse medium: water), 170.4g isopropanol, 18.0
G methyl iso-butyl ketone (MIBK) and 17.0g Isopropanediol mix, and are modulated into emulsus diluent.
Emulsus diluent is observed, result be visually under transparent, further, since particle diameter cannot be recorded,
Therefore speculate that resin emulsion disappears.
Then, the silicon dioxide microparticle that 33.2g is configured to according to the same manner as in Example 1 is added
(H-1VS) aqueous dispersions and 0.6g silicon dioxide organosol (RiHui catalyst synthesis Co., Ltd
Manufacture: ELCOM V-8901, mean diameter is 120nm, SiO2Concentration is 20 weight %, and dispersion is situated between
Matter: methanol), it is configured to the coating fluid for forming easy adhesive linkage that solid component concentration is 7.4 weight %
(RP-4P)。
There is the preparation of the stretched film base material (RP-1) of easy adhesive linkage
The base material polyester resin film (1) prepared according to the same manner as in Example 1 is carried out the longitudinal axis draw
After stretching (140 DEG C, 2.5 times of stretchings), utilize stick coating method (rod #6) coating for forming easy adhesive linkage
Coating fluid (RP-4P), after carrying out 120 seconds be dried at 140 DEG C, carry out transverse axis stretching (140 DEG C,
4.5 times of stretchings), prepare the stretched film base material (RP-4F) with easy adhesive linkage.Now, the thickness of film base material
Degree is 100 μm, and the thickness of easy adhesive linkage is 0.1 μm.
Obtained had total light transmittance of stretched film base material (RP-4F) of easy adhesive linkage, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property, marresistance and anticaking capacity are measured, and result is shown in table.Also by according to embodiment
9 identical modes form hardcoat film and are evaluated cementability.
[embodiment 11]
For forming the preparation of the coating fluid (AS-11P) of anti-charged membrane
(RiHui catalyst synthesis Co., Ltd manufactures: ELCOM to make 60g mix Sb stannum oxide (ATO) microgranule
TL-30HK, Sb2O5Content is 16 weight %, and mean diameter is 8nm) to be scattered in 140g concentration be 4.3
In the potassium hydroxide aqueous solution of weight %, this dispersion liquid is incubated at 30 DEG C, while carrying out with sand mill
The pulverizing of 3 hours is to be configured to colloidal sol.
Then, utilize ion exchange resin that this colloidal sol is carried out dealkalize metal ion treatment until pH is 3.0,
Be subsequently adding pure water and be configured to solid component concentration be 20 weight % mix Sb tin oxide particles dispersion liquid
(AS-11V).The pH of this ATO particle dispersion liquid is 3.3.It addition, mean diameter is 8nm.
Then, ATO particle dispersion liquid (AS-11V) that 100g concentration is 20 weight % is adjusted to
25 DEG C, added 1.0g silane coupler (MTMS) (SHIN-ETSU HANTOTAI's chemistry strain with 3 minutes
Formula commercial firm manufactures: KBM-13), carry out the stirring of 30 minutes afterwards.Then 100 were added with 1 minute
G ethanol, was warming up to 50 DEG C with 30 minutes, carried out the Overheating Treatment of 15 hours.Solid constituent now is dense
Degree is 10 weight %.
Then, utilize ultrafilter membrane that from the mixed solvent of water, ethanol, disperse medium is replaced as water, be configured to solid
Body constituent concentration is that the surface treated ATO microparticle aqueous of 30 weight % dissipates liquid (AS-11VS).
The most alkali-metal concentration is 100ppm.
Then, dissipate in liquid (AS-11VS) at 5.0g surface treated ATO microparticle aqueous and be mixed into
38.6g ester-polyurethane resin emulsion (Di-ichi Kogyo Seiyaku Co., Ltd.: SUPERFLEX 210, resin concentration
Be 35 weight %, particle diameter: 50nm, disperse medium: water), 6.4g isopropanol, be configured to solid constituent
Concentration is the coating fluid (AS-11P) for forming anti-charged membrane of 30.0 weight %.
There is the manufacture of the stretched film base material (AS-11F) of anti-charged membrane
The polyester resin film (1) prepared according to the same manner as in Example 1 is carried out longitudinal axis stretching (140
DEG C, 2.5 times of stretchings) after, utilize stick coating method (rod #42) coating for forming the coating fluid of anti-charged membrane
(AS-11P), after carrying out 120 seconds be dried at 140 DEG C, carry out transverse axis stretching (140 DEG C, 4.5
Stretching again), prepare the stretched film base material (AS-11F) with anti-charged membrane.Now, the thickness of film base material
Being 100 μm, the thickness of anti-charged membrane is 3 μm.
Obtained had total light transmittance of stretched film base material (AS-11F) of anti-charged membrane, mist
Angle value, adaptation, pencil hardness, speckle, film uneven (island structure), there are flawless, film surface
Flatness, marresistance and sheet resistance value are measured, and result is shown in table.Also utilize sheet resistance
(Mitsubishi chemical Co., Ltd's (Mitsubishi Chemical (strain)) manufactures meter: Hiresta) measure sheet resistance value.
[comparative example 5]
For forming the preparation of the coating fluid (RAS-5P) of anti-charged membrane
By 38.0g ester-polyurethane resin emulsion (first Industrial Co., Ltd manufacture: SUPERFLEX 210,
Resin concentration is 35 weight %, particle diameter: 50nm, disperse medium: water), 170.4g isopropanol, 18.0
G methyl iso-butyl ketone (MIBK) and 17.0g Isopropanediol mix, and are modulated into emulsus diluent.
Emulsus diluent is observed, result be visually under transparent, further, since particle diameter cannot be recorded,
Therefore speculate that resin emulsion disappears.
Then, the solid component concentration that interpolation 4.9g is configured to according to the same manner as in Example 10 is
The surface treated ATO microparticle aqueous of 30 weight % dissipates liquid (AS-11VS), is configured to solid
Point concentration is the coating fluid (RAS-5P) for forming anti-charged membrane of 5.9 weight %.
B has the manufacture of the stretched film base material (RAS-5F) of anti-charged membrane
The polyester resin film (1) prepared according to the same manner as in Example 1 is carried out longitudinal axis stretching (140
DEG C, 2.5 times of stretchings) after, utilize stick coating method (rod #48) coating for forming the coating fluid of anti-charged membrane
(RAS-5P), after carrying out 120 seconds be dried at 140 DEG C, carry out transverse axis stretching (140 DEG C, 4.5
Stretching again), prepare the stretched film base material (RAS-5F) with anti-charged membrane.Now, the thickness of film base material
Degree is 100 μm, and the thickness of anti-charged membrane is 3.1 μm.
Obtained had total light transmittance of stretched film base material (RAS-5F) of anti-charged membrane, mist
Angle value, adaptation, pencil hardness, speckle, film uneven (island structure), there are flawless, film surface
Flatness, marresistance and sheet resistance are measured, and result is shown in table.
[embodiment 12]
For forming the preparation of the coating fluid (HI-12P) of thermal isolation film
At 98.0g hollow silica organosol, (RiHui catalyst synthesis Co., Ltd manufactures: ス Le リ
ア 4110, solid component concentration: 20.5%, mean diameter is 60nm, disperse medium: isopropanol) in
(the first Industrial Co., Ltd manufactures: SUPERFLEX 210, tree to be mixed into 24.0g ester-polyurethane resin emulsion
Lipid concentration is 35 weight %, particle diameter: 50nm, disperse medium: water), then utilize rotary evaporator to remove
Remove solvent, be configured to the coating fluid for forming thermal isolation film that solid component concentration is 50.0 weight %
(HI-12P).The most alkali-metal concentration is 5ppm.
There is the manufacture of the stretched film base material (HI-12F) of thermal isolation film
The polyester resin film (1) prepared according to the same manner as in Example 1 is carried out longitudinal axis stretching (140
DEG C, 2.5 times of stretchings) after, utilize nebulization to be coated with 45 μm for forming the coating fluid of thermal isolation film
(HI-12P), after carrying out 120 seconds be dried at 140 DEG C, carry out transverse axis stretching (140 DEG C, 1.5
Stretching again), prepare the stretched film base material (HI-12F) with thermal isolation film.Now, the thickness of film base material is
300 μm, the thickness of thermal isolation film is 30 μm.
To obtained have total light transmittance of stretched film base material (HI-12F) of thermal isolation film, haze value,
Adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, the flatness on film surface,
Marresistance and thermal conductivity are measured, and result is shown in table.It addition, measure heat by the following method
Conductance.
The mensuration of thermal conductivity
Use hot wire probe formula measuring thermal conductivity device (capital of a country Electronics Co., Ltd (capital of a country) manufactures:
QTM-500) thermal conductivity of the stretched film base material (HI-12F) with thermal isolation film is measured.
[comparative example 6]
For forming the preparation of the coating fluid (RHI-6P) of thermal isolation film
By 38.0g ester-polyurethane resin emulsion (first Industrial Co., Ltd manufacture: SUPERFLEX 210,
Resin concentration is 35 weight %, particle diameter: 50nm, disperse medium: water), 50.2g isopropanol, 18.0g
Methyl iso-butyl ketone (MIBK) and 17.0g Isopropanediol mix, and are modulated into emulsus diluent.
Emulsus diluent is observed, result be visually under transparent, further, since particle diameter cannot be recorded,
Therefore speculate that resin emulsion disappears.
Then, add 151.2g hollow silica organosol (RiHui catalyst synthesis Co., Ltd manufacture:
ス Le リ ア 4110, solid component concentration: 20.5%, mean diameter is 60nm, disperse medium: different
Propanol), it is configured to the coating fluid (RHI-6P) for forming thermal isolation film.
There is the manufacture of the stretched film base material (RHI-6F) of thermal isolation film
The polyester resin film (1) prepared according to the same manner as in Example 1 is carried out longitudinal axis stretching (140
DEG C, 2.5 times of stretchings) after, utilize nebulization to be coated with 45 μm for forming the coating fluid of thermal isolation film
(RHI-6P), after carrying out 120 seconds be dried at 140 DEG C, carry out transverse axis stretching (140 DEG C, 1.5
Stretching again), prepare the stretched film base material (RHI-6F) with thermal isolation film.Now, the thickness of film base material is
300 μm, the thickness of thermal isolation film is 30 μm.
To obtained have total light transmittance of stretched film base material (RHI-6F) of thermal isolation film, haze value,
Adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, the flatness on film surface,
Marresistance and thermal conductivity are measured, and result is shown in table.
[embodiment 13]
The preparation of hollow silica microgranule (AR-13VS) dispersion liquid
To 100g silica alumina sol (RiHui catalyst synthesis Co., Ltd manufacture: USBB-120,
Mean diameter is 25nm, SiO2·Al2O3Concentration is 20 weight %, Al in solid constituent2O3Content
It being 27 weight %) the middle 3900g pure water post-heating that adds is to 98 DEG C, while keeping this temperature, with 6
Hour add 1750g with SiO2Meter the sodium silicate aqueous solution that concentration is 1.5 weight % and 1750g with
Al2O3The sodium aluminate aqueous solution that concentration is 0.5 weight % of meter, obtains SiO2·Al2O3Primary particle disperses
Liquid.Now the pH of reactant liquor is 11.8, and solid component concentration is 0.7%.It addition, mean diameter is 40nm.
Then, 1530g was added with SiO with 6 hours2Meter the sodium silicate aqueous solution that concentration is 1.5 weight % and
500g is with Al2O3The sodium aluminate aqueous solution that concentration is 0.5 weight % of meter, obtains 9500g solid constituent dense
Degree is that the silica alumina of 0.8 weight % is coated to composite oxide particle dispersion liquid.It addition, it is average
Particle diameter is 60nm.
Then, to 500g utilize ultrafilter membrane clean the titanium dioxide silica that solid component concentration is 13 weight %
Change aluminum and be coated in the dispersion liquid of composite oxide particle (1) addition 1125g pure water, then it is (dense to drip concentrated hydrochloric acid
Degree is 35.5 weight %) to make pH be 1.0, carries out dealumination treatment.Then, adding 10L pH is 3
Aqueous hydrochloric acid solution and 5L pure water, to utilize ultrafilter membrane lysed aluminium salt is carried out separate clean,
Obtain the aqueous dispersions of the silicon dioxide granule (1) that solid component concentration is 20 weight %.
Then, the aqueous dispersions of 150g silicon dioxide microparticle (1), 500g pure water, 1750g will be comprised
After the mixed liquor of ethanol and ammonia that 626g concentration is 28 weight % is heated to 35 DEG C, add 80g silicic acid
Ethyl ester (SiO2Concentration is 28 weight %) to form silica-coated layer, add 5L pure water
Clean with ultrafilter membrane, obtain being formed with the two of the silica-coated layer that solid component concentration is 20 weight %
The aqueous dispersions of silica type hollow minute particle.
Then, in the hollow silica particle dispersion liquid be formed with silica-coated layer add ammonia and
By the pH regulator of dispersion liquid to 10.5, then, at 150 DEG C after maturation 1 hour, it is cooled to room temperature,
(Mitsubishi chemical Co., Ltd's (Mitsubishi Chemical (strain)) manufactures: DIAION to use 400g cation exchange resin
SK1B) carry out the ion exchange of 3 hours, then, use 200g anion exchange resin (Mitsubishi Chemical
Co., Ltd. manufactures: DIAION SA20A) carries out the ion exchange of 3 hours, then uses 200g cation
(Mitsubishi chemical Co., Ltd manufactures exchanger resin: DIAION SK1B) carry out at 80 DEG C 3 hours
Ion exchange afterwash, obtains hollow silica microgranule (13T) that solid component concentration is 20 weight %
Aqueous dispersions.
Then, again at 150 DEG C, hollow silica microgranule (13T) dispersion liquid is carried out 11 hours
After hydrothermal treatment consists, it is cooled to room temperature, uses 400g cation exchange resin (Mitsubishi chemical Co., Ltd's system
Make: DIAION SK1B) carry out 3 hours ion exchange, then, use 200g anion exchange tree
(Mitsubishi chemical Co., Ltd manufactures fat: DIAION SA20A) carries out the ion exchange of 3 hours, then uses
(Mitsubishi chemical Co., Ltd manufactures 200g cation exchange resin: DIAION SK1B) enter at 80 DEG C
The row ion of 3 hours exchange afterwash, obtains the hollow silica that solid component concentration is 20 weight %
The aqueous dispersions of microgranule (AR-13V).
Using ultrafilter membrane that replacing dispersion medium is become ethanol, being configured to solid component concentration is 20 weight %
The alcohol dispersion liquid of hollow silica microgranule (AR-13V).
Alcohol to hollow silica microgranule (AR-13V) that 100g solid component concentration is 20 weight %
Dispersion liquid adds 2g methyl-monosilane coupling agent (MTMS, KCC of SHIN-ETSU HANTOTAI system
Make: KBM-13), at 50 DEG C, carry out heat treated, being configured to solid component concentration is 20 weight %
The alcohol dispersion liquid of surface treated silica class hollow minute particle (AR-13VS).Rotary evaporator is used to divide
Dispersion media is replaced into water, is configured to the surface treated silica hollow that solid component concentration is 20 weight %
The aqueous dispersions of microgranule (AR-13VS).The most alkali-metal concentration is 5ppm.
For forming the preparation of the coating fluid (AR-13P) of antireflection film
In the surface treated silica hollow minute particle that 10.0g solid component concentration is 20 weight %
(AR-13VS) aqueous dispersions is mixed into (the first industrial pharmaceutical strain formula meeting of 3.8g ester-polyurethane resin emulsion
Society: SUPERFLEX 210, resin concentration is 35 weight %, particle diameter: 50nm, disperse medium: water),
18g pure water, 1.53g isopropanol, be configured to solid component concentration be 10.0 weight % for forming counnter attack
Penetrate the coating fluid (AR-13P) of film.
There is the manufacture of the stretched film base material (AR-1) of antireflection film
The polyester resin film (1) prepared according to the same manner as in Example 1 is carried out longitudinal axis stretching (140
DEG C, 2.5 times of stretchings) after, utilize stick coating method (rod #4) coating for forming the coating fluid of antireflection film
(AR-13P), after carrying out 120 seconds be dried at 140 DEG C, carry out transverse axis stretching (140 DEG C, 4.5
Stretching again), prepare the stretched film base material (AR-13F) with antireflection film.Now, the thickness of film base material
Being 100 μm, the thickness of antireflection film is 100 μm.
Obtained had total light transmittance of stretched film base material (AR-13F) of antireflection film, mist
Angle value, reflectance, the refractive index of film, adaptation, pencil hardness, speckle, film uneven (island structure),
Having flawless, the flatness on film surface and marresistance to be measured, result is shown in table.
[comparative example 7]
For forming the preparation of the coating fluid (RAR-7P) of antireflection film
By 3.8g ester-polyurethane resin emulsion, (the first Industrial Co., Ltd manufactures: SUPERFLEX 210, tree
Lipid concentration is 35 weight %, particle diameter: 50nm, disperse medium: water), 17.4g isopropanol, 1.8g first
Base isobutyl ketone and 1.7g Isopropanediol mix, and are modulated into emulsus diluent.
Emulsus diluent is observed, result be visually under transparent, further, since particle diameter cannot be recorded,
Therefore speculate that resin emulsion disappears.
Then, add 10.0g according to the mode identical with embodiment 13 be configured to surface treated
The aqueous dispersions of hollow silica microgranule (AR-13VS), is configured to the coating for forming antireflection film
Liquid (RAR-7P).
There is the manufacture of the stretched film base material (RAR-7F) of antireflection film
At 140 DEG C of lower base material polyester resin films to preparing according to the same manner as in Example 1 of heating
(1) so that reaching on y direction after the condition of 2.5 times stretches, to utilize stick coating method (rod #18) to be coated with
Cloth is for forming the coating fluid (RAR-1P) of antireflection film, then, carries out 120 seconds dry at 140 DEG C
After dry, heat lower so that reaching the condition of 4.5 times in X direction and stretching at 140 DEG C, prepare and have
The stretched film base material (RAR-1F) of antireflection film.Now, the thickness of base material is 100 μm, antireflection film
Thickness be 100nm.
Obtained had total light transmittance of stretched film base material (RAR-1F) of antireflection film, mist
Angle value, reflectance, the refractive index of film, adaptation, pencil hardness, speckle, film uneven (island structure),
Having flawless, the flatness on film surface and marresistance to be measured, result is shown in table.
[embodiment 14] (use of the polymeric dispersant of hollow silica)
The hollow silica that solid component concentration be 20 weight % identical with embodiment 13 to 100g is micro-
Grain (AR-13V) alcohol dispersion liquid in add 2g polyacrylic acid dispersant (Toagosei Co., Ltd manufacture:
Aron SD-10), at 50 DEG C, carry out heat treated, being configured to solid component concentration is 20 weight %
The alcohol dispersion liquid of hollow silica microgranule (AR-2).Using rotary evaporator is water by replacing dispersion medium,
It is configured to surface treated silica hollow minute particle (AR-14VS) that solid component concentration is 20 weight %
Aqueous dispersions.Now, pH is 9.0.The most alkali-metal concentration is 5ppm.
For forming the preparation of the coating fluid (AR-14P) of antireflection film
In the surface treated silica hollow minute particle that 10.0g solid component concentration is 20 weight %
(AR-14VS) aqueous dispersions is mixed into (the first industrial pharmaceutical strain formula meeting of 3.8g ester-polyurethane resin emulsion
Society: SUPERFLEX 210, resin concentration is 35 weight %, particle diameter: 50nm, disperse medium: water),
18g pure water, 1.53g isopropanol, be configured to solid component concentration be 10.0 weight % for forming counnter attack
Penetrate the coating fluid (AR-14P) of film.
There is the manufacture of the stretched film base material (AR-14F) of antireflection film
The polyester resin film (1) prepared according to the same manner as in Example 1 is carried out longitudinal axis stretching (140
DEG C, 2.5 times of stretchings) after, utilize stick coating method (rod #4) coating for forming the coating fluid of antireflection film
(AR-14P), after carrying out 120 seconds be dried at 140 DEG C, carry out transverse axis stretching (140 DEG C, 4.5
Stretching again), prepare the stretched film base material (AR-14F) with antireflection film.Now, the thickness of film base material
Being 100 μm, the thickness of antireflection film is 100nm.
Obtained had total light transmittance of stretched film base material (AR-14F) of antireflection film, mist
Angle value, reflectance, the refractive index of film, adaptation, pencil hardness, speckle, film uneven (island structure),
Having flawless, the flatness on film surface and marresistance to be measured, result is shown in table.
[comparative example 8] polymeric dispersant is too much
For forming the preparation of the coating fluid (RAR-8P) of antireflection film
Except adding in addition to 80g polyacrylic acid dispersant in embodiment 14, according to embodiment 14 phase
Same mode is configured to the aqueous dispersions of surface treated silica hollow minute particle (RAR-8VS), adds
The aqueous dispersions of this hollow silica microgranule (RAR-8VS) of 10.0g, is configured to for forming antireflection
The coating fluid (RAR-8P) of film.
There is the manufacture of the stretched film base material (RAR-8F) of antireflection film
At 140 DEG C of lower base material polyester resin films to preparing according to the same manner as in Example 1 of heating
(1) so that reaching on y direction after the condition of 2.5 times stretches, to utilize stick coating method (rod #18) to be coated with
Cloth is for forming the coating fluid (RAR-8P) of antireflection film, then, carries out 120 seconds dry at 140 DEG C
After dry, heat lower so that reaching the condition of 4.5 times in X direction and stretching at 140 DEG C, prepare and have
The stretched film base material (RAR-8F) of antireflection film.Now, the thickness of base material is 100 μm, antireflection film
Thickness be 100nm.
Obtained had total light transmittance of stretched film base material (RAR-8F) of antireflection film, mist
Angle value, reflectance, the refractive index of film, adaptation, pencil hardness, speckle, film uneven (island structure),
Having flawless, the flatness on film surface and marresistance to be measured, result is shown in table.
[comparative example 9] polymeric dispersant is very few
For forming the preparation of the coating fluid (RAR-9P) of antireflection film
Except adding in addition to 0.1g polyacrylic acid dispersant in embodiment 14, according to embodiment 14 phase
Same mode is configured to the aqueous dispersions of surface treated silica hollow minute particle (RAR-9VS), adds
The aqueous dispersions of this hollow silica microgranule (RAR-9VS) of 10.0g, is configured to for forming antireflection
The coating fluid (RAR-9P) of film.
There is the manufacture of the stretched film base material (RAR-9F) of antireflection film
At 140 DEG C of lower base material polyester resin films to preparing according to the same manner as in Example 1 of heating
(1) so that reaching on y direction after the condition of 2.5 times stretches, to utilize stick coating method (rod #18) to be coated with
Cloth is for forming the coating fluid (RAR-9P) of antireflection film, then, carries out 120 seconds dry at 140 DEG C
After dry, heat lower so that reaching the condition of 4.5 times in X direction and stretching at 140 DEG C, prepare and have
The stretched film base material (RAR-9F) of antireflection film.Now, the thickness of base material is 100 μm, antireflection film
Thickness be 100nm.
Obtained had total light transmittance of stretched film base material (RAR-9F) of antireflection film, mist
Angle value, reflectance, the refractive index of film, adaptation, pencil hardness, speckle, film uneven (island structure),
Having flawless, the flatness on film surface and marresistance to be measured, result is shown in table.
[embodiment 15]
The preparation of titanium dioxide fine particles (T-15VS) dispersion liquid
To 100.0g titanium dioxide organosol, (RiHui catalyst synthesis Co., Ltd manufactures: オ プ ト レ イ
Network 1130Z (S-25 A8), solid component concentration: 30%, mean diameter is 20nm, disperse medium:
Methanol) middle interpolation 3g methyl-monosilane coupling agent (MTMS) (KCC of SHIN-ETSU HANTOTAI
Manufacturing: KBM-13), carry out heat treated at 50 DEG C, replacing dispersion medium is become by recycling ultrafilter membrane
Ethanol, is configured to the surface that solid component concentration is 20 weight % and processes the alcohol dispersion liquid of titanium dioxide fine particles.
Using after replacing dispersion medium is water by rotary evaporator, spent ion exchange resin carry out dealkalize metal from
Son processes until pH is 3.0, is subsequently adding pure water and is configured to the table that solid component concentration is 20 weight %
Face processes the aqueous dispersions of titanium dioxide fine particles (T-15VS).The most alkali-metal concentration is 50ppm.
For forming the preparation of the coating fluid (T-15P) of easy adhesive linkage
1.4g silicon dioxide organosol (RiHui catalyst synthesis Co., Ltd manufacture: ELCOM V-8901,
Mean diameter is 120nm, SiO2Concentration is 20 weight %, disperse medium: methanol) in be mixed into 33.2g
Surface processes titanium dioxide fine particles (T-15VS), (the first industry strain formula meeting of 88.5g ester-polyurethane resin emulsion
Society manufactures: SUPERFLEX 210, and resin concentration is 35 weight %, emulsion diameter: 50nm, and dispersion is situated between
Matter: water), 10.1g isopropanol, being configured to solid component concentration is the most bonding for being formed of 10 weight %
The coating fluid (T-15P) of layer.
There is the preparation of the stretched film base material (T-15F) of easy adhesive linkage
The base material polyester resin film (1) prepared according to the same manner as in Example 1 is carried out the longitudinal axis draw
After stretching (140 DEG C, 2.5 times of stretchings), utilize stick coating method (rod #6) coating for forming easy adhesive linkage
Coating fluid (T-15P), after carrying out 120 seconds be dried at 140 DEG C, carry out transverse axis stretching (140 DEG C,
4.5 times of stretchings), prepare the stretched film base material (T-15F) with easy adhesive linkage.Now, the thickness of film base material
Degree is 100 μm, and the thickness of easy adhesive linkage is 0.6 μm.
Obtained had total light transmittance of stretched film base material (T-15F) of easy adhesive linkage, mist degree
Value, adaptation, pencil hardness, speckle, film uneven (island structure), have flawless, film surface flat
Smooth property, marresistance, anticaking capacity and cementability are measured, and also observe interference fringe, knot
Fruit is shown in table.
[comparative example 10]
For forming the preparation of the coating fluid (RT-10P) of easy adhesive linkage
By 38.0g ester-polyurethane resin emulsion (first Industrial Co., Ltd manufacture: SUPERFLEX 210,
Resin concentration is 35 weight %, particle diameter: 50nm, disperse medium: water), 170.4g isopropanol, 18.0
G methyl iso-butyl ketone (MIBK) and 17.0g Isopropanediol mix, and are modulated into emulsus diluent.
Emulsus diluent is observed, result be visually under transparent, further, since particle diameter cannot be recorded,
Therefore speculate that resin emulsion disappears.
Then, (RiHui catalyst synthesis Co., Ltd manufactures: ELCOM to add 0.6g silicon dioxide organosol
V-8901, mean diameter is 120nm, SiO2Concentration is 20 weight %, disperse medium: methanol), 14.3
G surface processes titanium dioxide fine particles (T-15VS), is configured to the use that solid component concentration is 7.4 weight %
In the coating fluid (RT-10P) forming easy adhesive linkage.
There is the manufacture of the stretched film base material (RT-10F) of easy adhesive linkage
The base material polyester resin film (1) prepared according to the same manner as in Example 1 is carried out the longitudinal axis draw
After stretching (140 DEG C, 2.5 times of stretchings), stick coating method (rod #40) coating is utilized to be used for forming easy adhesive linkage
Coating fluid (RT-10P), after carrying out 120 seconds be dried at 140 DEG C, carry out transverse axis stretching (140
DEG C, 4.5 times of stretchings), prepare the stretched film base material (RT-10F) with easy adhesive linkage.Now, film base
The thickness of material is 100 μm, and the thickness of easy adhesive linkage is 0.6 μm.
Obtained had total light transmittance of stretched film base material (RT-10F) of easy adhesive linkage, mist
Angle value, adaptation, pencil hardness, speckle, film uneven (island structure), there are flawless, film surface
Flatness, marresistance, anticaking capacity and cementability are measured, and also observe interference fringe,
Result is shown in table.
[comparative example 11]
The preparation of titanium dioxide fine particles (RT-11VS) dispersion liquid
In addition in embodiment 15 without ion exchange resin, according to the side identical with embodiment 15
Method is configured to surface and processes the aqueous dispersions of titanium dioxide fine particles (RT-11VS).The most alkali-metal concentration
For 1500ppm.
For forming the preparation of the coating fluid (RT-11P) of easy adhesive linkage
Add 10.0g surface process titanium dioxide fine particles (RT-11VS) aqueous dispersions, be configured to for
Form the coating fluid (RT-11P) of antireflection film.
There is the manufacture of the stretched film base material (RT-11F) of easy adhesive linkage
At 140 DEG C of lower base material polyester resin films to preparing according to the same manner as in Example 1 of heating
(1) so that reaching on y direction after the condition of 2.5 times stretches, to utilize stick coating method (rod #18) to be coated with
Cloth is for forming the coating fluid (RT-11P) of antireflection film, then, carries out 120 seconds dry at 140 DEG C
After dry, heat lower so that reaching the condition of 4.5 times in X direction and stretching at 140 DEG C, prepare and have
The stretched film base material (RA-11F) of antireflection film.Now, the thickness of base material is 100 μm, antireflection film
Thickness be 100nm.
Obtained had total light transmittance of stretched film base material (RT-11F) of antireflection film, mist
Angle value, reflectance, the refractive index of film, adaptation, pencil hardness, speckle, film uneven (island structure),
Having flawless, the flatness on film surface and marresistance to be measured, result is shown in table.
In above-described embodiment or comparative example, methyl three can be used with the organo-silicon compound that formula (1) represents
Methoxy silane, other also can enumerate tetramethoxy-silicane, tetraethoxysilane, tetrapropoxysilane, four
Butoxy silane, phenyltrimethoxysila,e, phenyl triethoxysilane, MTES, different
Butyl trimethoxy silane, butyl trimethoxy silane, butyl triethoxysilane, isobutyl group triethoxy
Silane, hexyl triethoxysilane, octyltri-ethoxysilane, decyl triethoxysilane, hexyl front three
TMOS, octyl group trimethoxy silane, decyl trimethoxy silane, vinyltrimethoxy silane, second
Thiazolinyl triethoxysilane, vinyl three (β methoxy ethoxy) silane, 3,3,3-trifluoro propyl trimethoxy
Silane, methyl-3,3,3-trifluoro propyl dimethoxysilane, β-(3,4-expoxycyclohexyl) ethyl trimethoxy
Silane, dimethyldimethoxysil,ne, dimethyldiethoxysilane, dimethoxydiphenylsilane, two
Diethylamino phenyl TMOS, γ-glycidoxypropyltrime,hoxysilane, γ-glycidoxypropyl
Dimethoxysilane, γ-glycidoxypropyl group triethoxysilane, γ-glycidoxypropyl diethyl
TMOS, γ-(beta epoxide propoxyl group ethyoxyl) propyl trimethoxy silicane, γ-(methyl) acryloxy first
Base trimethoxy silane, γ-(methyl) acryloyloxymethyl triethoxysilane, γ-(methyl) acryloxy
Ethyl trimethoxy silane, γ-(methyl) acryloyl-oxyethyl triethoxysilane, γ-(methyl) acryloyl-oxy
Base propyl trimethoxy silicane, γ-(methyl) acryloxypropyl triethoxysilane, γ-urea groups isopropyl third
Ethyl triethoxy silicane alkane, perfluorooctylethyl group trimethoxy silane, perfluorooctylethyl group triethoxysilane,
Perfluorooctylethyl group three isopropoxy silane, trifluoro propyl trimethoxy silane, N-β (amino-ethyl) gamma-amino
Hydroxypropyl methyl dimethoxysilane, N-β (amino-ethyl) gamma-amino propyl trimethoxy silicane, N-phenyl-γ-
TSL 8330, γ mercaptopropyitrimethoxy silane, trimethyl silicane alkanol, methyl trichlorine
Silane, γ-isocyanates propyl-triethoxysilicane, γ-ureidopropyltriethoxysilane etc..
[table 1-1]
[table 1-2]
[table 1-3]
Claims (12)
1., for forming a coating fluid for transparent coating, this coating fluid is inorganic oxide particle and resin
Emulsion dispersion in containing the coating fluid in the disperse medium of at least one in water and organic solvent,
The all solids constituent concentration of described coating fluid is 0.03~70 weight %, described inorganic oxide particle
Concentration (CP) with solid component meter in the range of 0.0009~56 weight %, described resin emulsion dense
Degree (CR) with solid component meter in the range of 0.006~68 weight %,
Alkali-metal solid component concentration total amount contained in described inorganic oxide particle is with oxide
(Me2O, Me=Li, Na, K) count at below 1000ppm.
2. the coating fluid for forming transparent coating as claimed in claim 1, it is characterised in that described
Inorganic oxide particle is carried out through using at least one in organo-silicon compound and polymeric dispersant
Surface processes,
Described organo-silicon compound relative to described inorganic oxide particle using solid component meter, as
Rn-SiX(4-n)/2Exist in the range of 1~100 weight %,
Described polymeric dispersant relative to described inorganic oxide particle with solid component meter at 1~300 weights
Exist in the range of amount %.
3. the coating fluid for forming transparent coating as claimed in claim 1 or 2, it is characterised in that
Described inorganic oxide particle is monodispersed inorganic oxide particle (A) and primary particle 3~30
Connect at least one in catenulate chain inorganic oxide particle (B),
Mean diameter (the D of described inorganic oxide particle (A)PA) at 3≤DPAThe scope of≤100nm
In,
Average primary particle diameter (the D of described inorganic oxide particle (B)PB) at 3≤DPB≤ 50nm's
In the range of.
4. the coating fluid for forming transparent coating as claimed in claim 3, it is characterised in that also contain
There is mean diameter (DPC) it is 100 < DPCThe inorganic oxide particle (C) of≤500nm, described inorganic
Concentration (the C of oxide fine particle (C)PC) with solid component meter in the range of 0.000003~5 weight %.
5. the coating fluid for forming transparent coating as according to any one of Claims 1 to 4, its feature
Being, described inorganic oxide particle is selected from TiO2、ZrO2、SiO2、Sb2O5、ZnO2、SnO2、In2O3、
Antimony doped tin oxide (ATO), tin-doped indium oxide (ITO), mix F stannum oxide (FTO), p-doped oxidation
The composite oxides of at least one or they in stannum (PTO), Al-Doped ZnO (AZO) or mixing
Thing.
6. the coating fluid for forming transparent coating as according to any one of Claims 1 to 5, its feature
Being, the resin of described resin emulsion is selected from epoxy resin, polyester resin, polycarbonate resin, polyamide
Resin, polyphenylene oxide resin, vinyl chloride resin, fluororesin, vinyl acetate resin, organic siliconresin, poly-
Urethane resin, melmac, butyral resin, phenolic resin, unsaturated polyester resin, acrylic acid
At least one in resin or the two or more copolymer of these resins or modified body.
7. the coating fluid for forming transparent coating as according to any one of claim 1~6, its feature
Being, the average diameter of described resin emulsion is in the range of 10~500nm.
8. the coating fluid for forming transparent coating as according to any one of claim 1~7, its feature
It is, the concentration (C of described inorganic oxide particleP) and the concentration (C of resin emulsionR) ratio (CP/CR)
In the range of 0.03~4.
9. having a manufacture method for the base material of transparent coating, this manufacture method carries out following operation successively
(a)~(d):
A () is coated with the painting for forming transparent coating according to any one of claim 1~8 on base material
The operation of cloth liquid;
B () carries out the operation that twin shaft (longitudinal axis and transverse axis) stretches to the base material with film;
C () removes the operation of disperse medium contained in (being dried) described film;
D () makes the operation of described curing of coating.
10. having a manufacture method for the base material of transparent coating, this manufacture method carries out following operation successively
(a ')~(d):
(a ') on the base material that the longitudinal axis stretches, it is being coated with being used for according to any one of claim 1~8
Form the operation of the coating fluid of transparent coating;
(b ') carries out the operation of transverse axis stretching to the base material with film;
C () removes the operation of disperse medium contained in (being dried) described film;
D () makes the operation of described curing of coating.
The manufacture method of 11. 1 kinds of base materials with transparent coating, this manufacture method carries out following operation successively
(a ")~(d):
(a ") while base material is carried out longitudinal axis stretching, base material is coated with in claim 1~8
The operation of the coating fluid for forming transparent coating described in any one;
(b ") carries out the operation of transverse axis stretching to the base material with film;
C () removes the operation of disperse medium contained in (being dried) described film;
D () makes the operation of described curing of coating.
The manufacture method of 12. 1 kinds of base materials with transparent coating, this manufacture method carries out following operation successively
(a " ')~(d):
(a " ') while base material to be carried out twin shaft (longitudinal axis and transverse axis) stretching, base material is coated with
The operation of the coating fluid for forming transparent coating according to any one of cloth claim 1~8;
C () removes the operation of disperse medium contained in (being dried) described film;
D () makes the operation of described curing of coating.
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JP2014-026422 | 2014-02-14 | ||
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PCT/JP2015/053811 WO2015122453A1 (en) | 2014-02-14 | 2015-02-12 | Coating solution for forming transparent film, and method for forming substrate with transparent film |
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KR (1) | KR102245165B1 (en) |
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US20220040674A1 (en) * | 2020-08-07 | 2022-02-10 | Pure-Light Technologies, Inc. | Surface coatings for self-decontamination |
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JP6713319B2 (en) * | 2016-03-31 | 2020-06-24 | 日揮触媒化成株式会社 | Substrate with water-repellent coating and method for producing the same |
CN115260821A (en) * | 2022-07-19 | 2022-11-01 | 广州大学 | Transparent heat-insulating coating with microstructure and preparation method and application thereof |
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KR20160121522A (en) | 2016-10-19 |
KR102245165B1 (en) | 2021-04-26 |
JP6470695B2 (en) | 2019-02-13 |
TW201534670A (en) | 2015-09-16 |
WO2015122453A1 (en) | 2015-08-20 |
JPWO2015122453A1 (en) | 2017-03-30 |
TWI645000B (en) | 2018-12-21 |
CN106029798B (en) | 2019-06-07 |
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