CN105970684A - 提花牛仔布的印染工艺 - Google Patents

提花牛仔布的印染工艺 Download PDF

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CN105970684A
CN105970684A CN201610324449.2A CN201610324449A CN105970684A CN 105970684 A CN105970684 A CN 105970684A CN 201610324449 A CN201610324449 A CN 201610324449A CN 105970684 A CN105970684 A CN 105970684A
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softening agent
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张玉清
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Taicang Qianjing Chemical Fiber Factory
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Abstract

本发明公开了一种提花牛仔布的印染工艺的具体步骤如下：织布‑备染‑染色‑固色‑清洗‑上柔软剂‑出机，该工艺解决了传统牛仔布颜色单一，布面风格沉闷，缺乏视觉冲击力的问题，适应了时代的潮流，提花层体现了时尚的元素。

Description

提花牛仔布的印染工艺
技术领域
本发明涉及服装面料领域，特别是一种提花牛仔布的印染工艺。
背景技术
在20世纪80年代，美国牛仔布产量是全球产量的50％，但在最近的十年之中，中国、印度、巴基斯坦、马来西亚、土尔其和墨西哥建立了大量的牛仔布生产厂，美国乃至世界的牛仔布生产重心已转移至亚洲低劳动力成本的国家，牛仔布也叫作裂帛，是一种较粗厚的色织经面斜纹棉布，经纱颜色深，一般为靛蓝色，纬纱颜色浅，一般为浅灰或煮练后的本白纱，又称靛蓝劳动布。始于美国西部，放牧人员用以制作衣裤而得名。
竹炭纤维是取毛竹为原料，采用了纯氧高温及氮气阻隔延时的煅烧新工艺和新技术，使得竹炭天生具有的微孔更细化和蜂窝化，然后再与具有蜂窝状微孔结构趋势的聚酯改性切片熔融纺丝而制成的。这种独特的纤维结构设计，能使竹炭所具有的功能100％的发挥出来。在国际上被誉为“二十一世纪环保新卫士”。
传统的牛仔布面料，简单讲是一组染色纱线与另一组本白色纱线织造而成，所以，传统牛仔布面料里面是露白的，而外面是有色的。传统的牛仔布面料所用的纱线是用靛蓝或硫化染料所染，服装色调较单一，不能出现绚丽多彩的效果。然而，随着社会的发展与进步，人们的审美观点也不断进步，颜色单一，布面风格沉闷，缺乏视觉冲击力的传统牛仔布，不再适应时代潮流。
发明内容
发明目的：本发明的目的是为了解决现有技术的不足，提供一种提花牛仔布的印染工艺，解决了传统牛仔布颜色单一，布面风格沉闷，缺乏视觉冲击力的问题，适应了时代的潮流。
技术方案：为了实现以上目的，本发明所述的本发明所述的一种提花牛仔布的印染工艺，的具体步骤如下：
(a)织布
由黄麻纤维和亚麻纤维通过环锭纺的纺织编织而成的提花层和由竹炭纤维，尼泊金酯、棉纤维和羊毛纤维混纺而成的底料层通过面料热压复合工艺相连接在一起形成牛仔布；
(b)备染
待牛仔布冷却完成后装入染色机，在染色机内加水后开动循环泵，控制温控装置将染色机内的水升温至35℃～40℃，加入匀染剂、元明粉、醋酸机染料持续染20min～25min；
(c)染色
控制温控装置将染色机内染料的温度缓慢升温，从50℃～60℃至沸腾后续染45min～60min，然后空冷，待染色机内的染料的温度降至60℃～70℃，加入氧化剂后缓慢冷却至20min～25min；
(d)固色
控制温控装置将染色机内的染料的温度再次缓慢升温，从15℃～20℃至沸腾后续染45min～60min；
(e)清洗
空冷降温后放去残液，加入冷水清洗；
(f)上柔软剂
清洗完成后置入放有柔软剂的缸内15min～30min，柔软剂和水的比例为1：50～1:100；
(g)出机
将浸泡柔软剂工序完成后的牛仔布从染色机中取出即可。
作为本发明的进一步优选，步骤c中的循环泵的最大流量为100kg/h，循环泵是装置中输送反应、吸收、分离、吸收液再生的循环液用泵，通过使用循环泵使毛条筒内的染料与牛仔布得到充分的接触，使牛仔布最大程度上的吸收染料。
作为本发明的进一步优选，步骤c中的匀染剂占染料的质量百分比的0.3％～0.5％，元明粉占染料的质量百分比的10％～15％，浓度为98％的醋酸机染料占染料的质量百分比的1.5％～2％。
作为本发明的进一步优选，步骤d中的氧化剂为红矾。
作为本发明的进一步优选，所述的步骤e中的染料为活性染料，染料取自橙X-GN、艳红X-3B、艳兰X-BR、艳兰B-RV、深红E-2BD、大红E-GGF、艳兰KN-R、翠兰B-BGFN、红B-3BF、蓝B-2GLN、嫩黄B-4GLN、橙DC-3R、黄DC-RL、橙DC-3G、蓝FN-RN、红FL-2BL、藏青DC-GB、军蓝GG、藏青GW-HA、黑GW-HA、绿GW-HA、紫GW-HA、蓝GW-HN、红GW-HA、翠兰GW-HA中的任意一种或者多种的混合。
作为本发明的进一步优选，步骤h中的柔软剂为酯基季铵盐柔软剂、脂肪酸酯型柔软剂、右蜡型柔软剂或聚乙烯型柔软剂，纺织品在加工过程中,经多次处理后手感会变得粗糙,一般合成纤维织物更差,尤其是超细纤维织物。为了使织物具有柔软、滑爽、舒适的手感,就需要对其进行整理,应用广泛的是用柔软剂进行整理。
有益效果：本发明提供的一种提花牛仔布的印染工艺，解决了传统牛仔布颜色单一，布面风格沉闷，缺乏视觉冲击力的问题，适应了时代的潮流，提花层体现了时尚的元素。
具体实施方式
下面结合实施例，进一步阐明本发明。
本发明提供一种提花牛仔布的印染工艺的具体步骤如下：织布-备染-染色-固色-清洗-上柔软剂-出机。
实施例1
一种提花牛仔布的印染工艺，的具体步骤如下：
(a)织布
将黄麻纤维和亚麻纤维按照的3:2的比例通过环锭纺的纺织编织成提花层1，将竹炭纤维，尼泊金酯、棉纤维和羊毛纤维混纺成底料层2，通过面料热压复合工艺将提花层1和底料层2相连接在一起形成牛仔布；
(b)备染
待牛仔布冷却完成后装入染色机，在染色机内加水后开动循环泵，循环泵的最大流量为100kg/h，控制温控装置将染色机内的水升温至35℃，加入匀染剂、元明粉、醋酸机染料持续染20min，匀染剂占染料的质量百分比的0.3％，元明粉占染料的质量百分比的10％，浓度为98％的醋酸机染料占染料的质量百分比的1.5％，醋酸机染料取自橙X-GN、艳红X-3B、艳兰X-BR、艳兰B-RV、深红E-2BD、大红E-GGF、艳兰KN-R、翠兰B-BGFN、红B-3BF、蓝B-2GLN、嫩黄B-4GLN、橙DC-3R、黄DC-RL、橙DC-3G、蓝FN-RN、红FL-2BL、藏青DC-GB、军蓝GG、藏青GW-HA、黑GW-HA、绿GW-HA、紫GW-HA、蓝GW-HN、红GW-HA、翠兰GW-HA中的任意一种或者多种的混合；
(c)染色
控制温控装置将染色机内染料的温度缓慢升温，从50℃至沸腾后续染45min，然后空冷，待染色机内的染料的温度降至60℃，加入红矾后缓慢冷却至20min；
(d)固色
控制温控装置将染色机内的染料的温度再次缓慢升温，从15℃至沸腾后续染45min；
(e)清洗
空冷降温后放去残液，加入冷水清洗；
(f)上柔软剂
清洗完成后置入放有柔软剂为酯基季铵盐柔软剂的缸内15min，柔软剂和水的比例为1：50；
(g)出机
将浸泡柔软剂工序完成后的牛仔布从染色机中取出即可。
实施例2
一种提花牛仔布的印染工艺，的具体步骤如下：
(a)织布
将黄麻纤维和亚麻纤维按照的3:2的比例通过环锭纺的纺织编织成提花层1，将竹炭纤维，尼泊金酯、棉纤维和羊毛纤维混纺成底料层2，通过面料热压复合工艺将提花层1和底料层2相连接在一起形成牛仔布；
(b)备染
待牛仔布冷却完成后装入染色机，在染色机内加水后开动循环泵，循环泵的最大流量为100kg/h，控制温控装置将染色机内的水升温至36℃，加入匀染剂、元明粉、醋酸机染料持续染22min，匀染剂占染料的质量百分比的0.35％，元明粉占染料的质量百分比的11，浓度为98％的醋酸机染料占染料的质量百分比的1.6，醋酸机染料取自橙X-GN、艳红X-3B、艳兰X-BR、艳兰B-RV、深红E-2BD、大红E-GGF、艳兰KN-R、翠兰B-BGFN、红B-3BF、蓝B-2GLN、嫩黄B-4GLN、橙DC-3R、黄DC-RL、橙DC-3G、蓝FN-RN、红FL-2BL、藏青DC-GB、军蓝GG、藏青GW-HA、黑GW-HA、绿GW-HA、紫GW-HA、蓝GW-HN、红GW-HA、翠兰GW-HA中的任意一种或者多种的混合；
(c)染色
控制温控装置将染色机内染料的温度缓慢升温，从51至沸腾后续染48in，然后空冷，待染色机内的染料的温度降至65，加入红矾后缓慢冷却至21in；
(d)固色
控制温控装置将染色机内的染料的温度再次缓慢升温，从18至沸腾后续染48min；
(e)清洗
空冷降温后放去残液，加入冷水清洗；
(f)上柔软剂
清洗完成后置入放有柔软剂为脂肪酸酯型柔软剂的缸内18in，柔软剂和水的比例为1：60
(g)出机
将浸泡柔软剂工序完成后的牛仔布从染色机中取出即可。
实施例3
一种提花牛仔布的印染工艺，的具体步骤如下：
(a)织布
将黄麻纤维和亚麻纤维按照的3:2的比例通过环锭纺的纺织编织成提花层1，将竹炭纤维，尼泊金酯、棉纤维和羊毛纤维混纺成底料层2，通过面料热压复合工艺将提花层1和底料层2相连接在一起形成牛仔布；
(b)备染
待牛仔布冷却完成后装入染色机，在染色机内加水后开动循环泵，循环泵的最大流量为100kg/h，控制温控装置将染色机内的水升温至39，加入匀染剂、元明粉、醋酸机染料持续染24in，匀染剂占染料的质量百分比的0.4，元明粉占染料的质量百分比的14，浓度为98％的醋酸机染料占染料的质量百分比的1.8醋酸机染料取自橙X-GN、艳红X-3B、艳兰X-BR、艳兰B-RV、深红E-2BD、大红E-GGF、艳兰KN-R、翠兰B-BGFN、红B-3BF、蓝B-2GLN、嫩黄B-4GLN、橙DC-3R、黄DC-RL、橙DC-3G、蓝FN-RN、红FL-2BL、藏青DC-GB、军蓝GG、藏青GW-HA、黑GW-HA、绿GW-HA、紫GW-HA、蓝GW-HN、红GW-HA、翠兰GW-HA中的任意一种或者多种的混合；
(c)染色
控制温控装置将染色机内染料的温度缓慢升温，从58至沸腾后续染55min，然后空冷，待染色机内的染料的温度降至68℃，加入红矾后缓慢冷却至24min；
(d)固色
控制温控装置将染色机内的染料的温度再次缓慢升温，从19℃至沸腾后续染55min；
(e)清洗
空冷降温后放去残液，加入冷水清洗；
(f)上柔软剂
清洗完成后置入放有柔软剂为酯基季铵盐柔软剂、脂肪酸酯型柔软剂、右蜡型柔软剂或聚乙烯型柔软剂的缸内28min，柔软剂和水的比例为1：90；
(g)出机
将浸泡柔软剂工序完成后的牛仔布从染色机中取出即可。
实施例4
一种提花牛仔布的印染工艺，的具体步骤如下：
(a)织布
将黄麻纤维和亚麻纤维按照的3:2的比例通过环锭纺的纺织编织成提花层1，将竹炭纤维，尼泊金酯、棉纤维和羊毛纤维混纺成底料层2，通过面料热压复合工艺将提花层1和底料层2相连接在一起形成牛仔布；
(b)备染
待牛仔布冷却完成后装入染色机，在染色机内加水后开动循环泵，循环泵的最大流量为100kg/h，控制温控装置将染色机内的水升温至40℃，加入匀染剂、元明粉、醋酸机染料持续染25min，匀染剂占染料的质量百分比的0.5％，元明粉占染料的质量百分比的15％，浓度为98％的醋酸机染料占染料的质量百分比的2％，醋酸机染料取自橙X-GN、艳红X-3B、艳兰X-BR、艳兰B-RV、深红E-2BD、大红E-GGF、艳兰KN-R、翠兰B-BGFN、红B-3BF、蓝B-2GLN、嫩黄B-4GLN、橙DC-3R、黄DC-RL、橙DC-3G、蓝FN-RN、红FL-2BL、藏青DC-GB、军蓝GG、藏青GW-HA、黑GW-HA、绿GW-HA、紫GW-HA、蓝GW-HN、红GW-HA、翠兰GW-HA中的任意一种或者多种的混合；
(c)染色
控制温控装置将染色机内染料的温度缓慢升温，从60℃至沸腾后续染60min，然后空冷，待染色机内的染料的温度降至70℃，加入红矾后缓慢冷却至25min；
(d)固色
控制温控装置将染色机内的染料的温度再次缓慢升温，从20℃至沸腾后续染60min；
(e)清洗
空冷降温后放去残液，加入冷水清洗；
(f)上柔软剂
清洗完成后置入放有柔软剂为酯基季铵盐柔软剂、脂肪酸酯型柔软剂、右蜡型柔软剂或聚乙烯型柔软剂的缸内30min，柔软剂和水的比例为1:100；
(g)出机
将浸泡柔软剂工序完成后的牛仔布从染色机中取出即可。
上述具体实施方式只为说明本发明的技术构思及特点，其目的是让熟悉该技术领域的技术人员能够了解本发明的内容并据以实施，并不能以此来限制本发明的保护范围。凡根据本发明精神实质所做出的等同变换或修饰，都应涵盖在本发明的保护范围之内。

Claims (7)

1.一种提花牛仔布的印染工艺，其特征在于：该工艺的具体步骤如下：
（a）织布
由黄麻纤维和亚麻纤维通过环锭纺的纺织编织而成的提花层（1）和由竹炭纤维，尼泊金酯、棉纤维和羊毛纤维混纺而成的底料层（2）通过面料热压复合工艺相连接在一起形成牛仔布；
（b）备染
待牛仔布冷却完成后装入染色机，在染色机内加水后开动循环泵，控制温控装置将染色机内的水升温至35℃~40℃，加入匀染剂、元明粉、醋酸机染料持续染20min~25min；
（c）染色
控制温控装置将染色机内染料的温度缓慢升温，从50℃~60℃至沸腾后续染45min~60min，然后空冷，待染色机内的染料的温度降至60℃~70℃，加入氧化剂后缓慢冷却至20min~25min；
（d）固色
控制温控装置将染色机内的染料的温度再次缓慢升温，从15℃~20℃至沸腾后续染45min~60min；
（e）清洗
空冷降温后放去残液，加入冷水清洗；
（f）上柔软剂
清洗完成后置入放有柔软剂的缸内15min~30min，柔软剂和水的比例为1：50~1:100；
（g）出机
将浸泡柔软剂工序完成后的牛仔布从染色机中取出即可。
2.根据权利要求1所述的一种羊毛纺织品的印染工艺，其特征在于：黄麻纤维和亚麻纤维的比例为3:2。
3.根据权利要求1所述的一种羊毛纺织品的印染工艺，其特征在于：步骤c中的循环泵的最大流量为100kg/h。
4.根据权利要求1所述的一种羊毛纺织品的印染工艺，其特征在于：步骤c中的匀染剂占染料的质量百分比的0.3%~0.5%，元明粉占染料的质量百分比的10%~15%，浓度为98%的醋酸机染料占染料的质量百分比的1.5%~2%。
5.根据权利要求3所述的一种羊毛纺织品的印染工艺，，其特征在于：所述的步骤c中的醋酸机染料取自橙X-GN、艳红X-3B、艳兰X-BR、艳兰B-RV、深红E-2BD、大红E-GGF、艳兰KN-R、翠兰B-BGFN、红B-3BF、蓝B-2GLN、嫩黄B-4GLN、橙DC-3R、黄DC-RL、橙DC-3G、蓝FN-RN、红FL-2BL、藏青DC-GB、军蓝GG、藏青GW-HA、黑GW-HA、绿GW-HA、紫GW-HA、蓝GW-HN、红GW-HA、翠兰GW-HA中的任意一种或者多种的混合。
6.根据权利要求1所述的一种羊毛纺织品的印染工艺，，其特征在于：步骤d中的氧化剂为红矾。
7.根据权利要求1所述的一种防霉彩色提花牛仔布的制作工艺，其特征在于：步骤g中的柔软剂为酯基季铵盐柔软剂、脂肪酸酯型柔软剂、右蜡型柔软剂或聚乙烯型柔软剂。
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CN107177921A (zh) * 2017-06-29 2017-09-19 太仓市其盛化纤厂 一种多功能牛仔面料的印染工艺
CN108866747A (zh) * 2018-07-13 2018-11-23 山东银丰家用纺织品有限公司 一种棉麻混纺色织条子布料及其制备工艺

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CN103478942A (zh) * 2013-09-30 2014-01-01 常熟市立丹纺织品有限公司 一种防霉牛仔布
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CN103478942A (zh) * 2013-09-30 2014-01-01 常熟市立丹纺织品有限公司 一种防霉牛仔布
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CN108866747A (zh) * 2018-07-13 2018-11-23 山东银丰家用纺织品有限公司 一种棉麻混纺色织条子布料及其制备工艺

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