CN105958102B - A kind of multiple-station turntable type battery core box-packed machine automatically - Google Patents
A kind of multiple-station turntable type battery core box-packed machine automatically Download PDFInfo
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- CN105958102B CN105958102B CN201610412212.XA CN201610412212A CN105958102B CN 105958102 B CN105958102 B CN 105958102B CN 201610412212 A CN201610412212 A CN 201610412212A CN 105958102 B CN105958102 B CN 105958102B
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- battery core
- station
- heat sink
- feeding
- insulating mattress
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The present invention relates to a kind of multiple-station turntable type battery core box-packed machines automatically, including：Work turning table is equipped with heat sink feeding station, heat sink gluing station, the first battery core feeding station, battery core gluing station, heat insulating mattress feeding station, heat insulating mattress gluing station, the second battery core feeding station and finished product discharge station；Heat sink feed mechanism at heat sink feeding station；Heat sink glue spreading assembly at heat sink gluing station；The battery core feed mechanism being erected above the first battery core feeding station and the second battery core feeding station；Battery core glue spreading assembly at battery core gluing station；Heat insulating mattress feed mechanism at heat insulating mattress feeding station；Heat insulating mattress glue spreading assembly at heat insulating mattress gluing station；Finished product cutting agency at finished product discharge station；Battery core switching mechanism；And battery core transport mechanism.Compared with prior art, the present invention has many advantages, such as that production efficiency is high, assembly precision is high, is convenient for data traceability.
Description
Technical field
The present invention relates to the box-packed technical field of battery core, more particularly, to a kind of multiple-station turntable type battery core box-packed machine automatically.
Background technology
The box-packed process of battery core is the bottleneck process in module manufacturing process, and the lug 7 of battery core 2 is high when it should ensure box-packed
Consistency is spent, also more demanding production efficiency, the box-packed one of which structure chart of battery core is as shown in Figure 1, two about 2 battery cores
Box-packed finished product 1 is assembled into after stacking, upper battery core, heat insulating mattress 6, lower battery core are from top to bottom installed in heat sink 5, and power on successively
The anode of core and the anode of lower battery core are opposite, and the cathode of the cathode of upper battery core and lower battery core is opposite, and battery core 2 has battery core two-dimentional in itself
Code 3, box-packed Quick Response Code 4 is in last coding, convenient for retrospect cell information.Currently, general complete this process using robot, but
It is next operation can just to be carried out, when material waits for since robot can only carry out single-piece operation that is, after the completion of current box dress
Between longer, low production efficiency (30s/), and lack real-time detection.
In addition, completing this process using robot, input cost is larger, safeguards complicated.Stop in case of unexpected in production process
Machine needs the long period adjustment machine talent that can continue to produce, the serious stability for reducing production.
Invention content
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of multiple-station turntable types
Battery core box-packed machine automatically has many advantages, such as that production efficiency is high, assembly precision is high, is convenient for data traceability.
The purpose of the present invention can be achieved through the following technical solutions：
Box-packed machine includes automatically for a kind of multiple-station turntable type battery core：
Work turning table is circumferentially sequentially with heat sink feeding station, heat sink gluing station, the first battery core feeding work
Position, battery core gluing station, heat insulating mattress feeding station, heat insulating mattress gluing station, the second battery core feeding station and finished product discharge station,
The first battery core feeding station and the second battery core feeding station are symmetrical arranged；
Heat sink feed mechanism at heat sink feeding station, heat sink is conveyed on heat sink feeding station；
Heat sink glue spreading assembly at heat sink gluing station applies the heat sink on heat sink gluing station
Glue；
The battery core feed mechanism being erected above the first battery core feeding station and the second battery core feeding station, respectively to first
Battery core is placed on battery core feeding station and the second battery core feeding station；
Battery core glue spreading assembly at battery core gluing station carries out gluing to the battery core on battery core gluing station；
Heat insulating mattress feed mechanism at heat insulating mattress feeding station, heat insulating mattress is conveyed on heat insulating mattress feeding station；
Heat insulating mattress glue spreading assembly at heat insulating mattress gluing station applies the heat insulating mattress on heat insulating mattress gluing station
Glue；
Finished product cutting agency at finished product discharge station removes box-packed finished product from finished product discharge station；
Battery core switching mechanism on the outside of the first battery core feeding station, the electricity of overturning is conveyed through to battery core feed mechanism
Core；
Battery core transport mechanism set on battery core switching mechanism side transmits battery core to battery core switching mechanism.
Further include being set to the forward direction visual detector at the first battery core feeding station and at the second battery core feeding station
Backward visual detector, the battery core feed mechanism according to before to visual detector detect image information adjust the first battery core
The position that battery core is placed on feeding station adjusts the second battery core feeding work also according to the image information of backward visual detector detection
The position of battery core is placed on position.
Between the heat sink gluing station and the first battery core feeding station, battery core gluing station and heat insulating mattress feeding station
Between, between heat insulating mattress gluing station and the second battery core feeding station be equipped with a blowing station, be all provided on each station of drying
There is blowing component.
The heat sink feed mechanism includes that heat sink slideway, heat sink grabbing assembly, heat sink wait for material position, heat sink
Feeding top plate and heat sink feeding push machine, and the heat sink waits for the outlet of material position towards heat sink feeding station, described to dissipate
Hot plate feeding top plate is waited for set on heat sink in material position, and is connected heat sink feeding and pushed machine, and the heat sink slideway, which is set to, to be dissipated
Hot plate waits for that the side of material position, the heat sink grabbing assembly are waited for set on heat sink between material position and heat sink slideway, heat dissipation
Plate grabbing assembly captures the heat sink of different model on heat sink slideway, and heat sink is placed into heat sink and waits for upper material position, dissipates
Hot plate feeding pushes machine to push heat sink feeding top plate so that heat sink waits for that upper material position enters heat sink feeding work from heat sink
Position.
The heat sink slideway is equipped with the error proofing sensor for detecting different model heat sink.
The battery core feed mechanism includes battery core feeding horizontal extension component, battery core feeding up and down on telescopic component and battery core
Expect that sucker, the battery core feeding horizontal extension component are erected above the first battery core feeding station and the second battery core feeding station,
Telescopic component is set on battery core feeding horizontal extension component the battery core feeding up and down, battery core feeding horizontal extension Component driver electricity
Telescopic component moves core feeding between battery core switching mechanism, the first battery core feeding station and the second battery core feeding station up and down,
The battery core feeding sucker is set on battery core feeding or more telescopic component, and battery core feeding up and down inhale by telescopic component driving battery core feeding
Disk moves up and down.
The battery core switching mechanism includes battery core overturning grabbing assembly, hollow overturning clamping disk, tipper, upper top support
Component and battery core wait for material position, and the battery core overturning grabbing assembly sets that there are two the battery cores being arranged before and after battery core direction of transfer to turn over
Turn sucker, the overturning clamps disk and battery core waits for that material position is arranged before and after battery core direction of transfer, the tipper connection overturning
Disk is clamped, the upper topmast support component is set to the lower section that overturning clamps disk, and battery core overturns grabbing assembly and drives two battery cores simultaneously
Sucker is overturn, being put into battery core after the battery core on a battery core overturning sucker crawl turnover disc waits for that material position, battery core feed mechanism are grabbed
It takes battery core to turn over the battery core after turning after upper material position, is put into after the battery core in another battery core overturning sucker crawl battery core transport mechanism
Overturning clamps disk, and overturning clamps the edge of chuck clamping battery core, and tipper driving overturning clamps the overturning of disk, and upper topmast support component exists
Shunk when overturning, after overturning on knock over turn clamp disk on battery core.
The battery core transport mechanism includes the battery core feeding conveyer belt set on battery core switching mechanism side, and is set to battery core
Code reader on feeding conveyer belt.
The heat insulating mattress feed mechanism include heat insulating mattress stacking frame switching machine, heat insulating mattress stacking frame, top stretch loading assemblies and
Heat insulating mattress grabbing assembly, heat insulating mattress are stacked in heat insulating mattress stacking frame, and the heat insulating mattress stacking frame switching machine pushes heat insulating mattress folded
It puts frame to top to stretch at loading assemblies, the heat insulating mattress pushed up on loading assemblies in heat insulating mattress stacking frame is stretched on the top, and the heat insulating mattress is grabbed
It takes in component crawl heat insulating mattress stacking frame on the heat insulating mattress to heat insulating mattress feeding station of top.
The finished product cutting agency includes finished product blanking grabbing assembly, finished product blanking conveyer belt and ink jet numbering machine, the finished product
Blanking conveyer belt is set to finished product discharge station side, and the finished product blanking grabbing assembly is set to finished product discharge station and finished product blanking
Between conveyer belt, the ink jet numbering machine is set on finished product blanking conveyer belt.
Compared with prior art, the present invention has the following advantages：
1, production efficiency is high：It is designed using rotating disc type, Work turning table realizes multiplexing bit manipulation, battery core feed mechanism, heat dissipation
Plate feed mechanism, heat insulating mattress feed mechanism realize battery core, heat sink, the more material automatic chargings of heat insulating mattress, complete machine the degree of automation
Height, production efficiency is high (18s/), and labor intensity is low.
2, assembly precision is high：Using the preceding survey for carrying out placement location to battery core to visual detector and backward visual detector
Amount, and then realize that battery core feed mechanism places the compensation of battery core position, ensure the lug high consistency of box-packed interior battery core, ensures
Box-packed precision improves box-packed quality.
3, the setting blowing station after gluing, substantially reduces the cooling interval after gluing, improves box-packed efficiency.
4, the heat sink slideway of more slideway structures is arranged in heat sink feed mechanism, it is possible to provide the heat sink of different model is fitted
It is highly practical for different types of box-packed.
5, slideway is equipped with error proofing sensor and prevents from stopping because of material mistake to detect different types of heat sink
Machine influences to produce.
6, the feeding of the first battery core feeding station and the second battery core feeding station during box-packed is all by battery core feeder
Structure realizes that the first battery core feeding station and the second battery core feeding station are symmetrical arranged, and compact integral structure is rationally distributed, sexual valence
Than high.
7, battery core switching mechanism is designed, clamping disk by overturning carries out different battery core overturnings, is suitable for different box-packed shapes
Formula, box-packed diversity are good.
8, heat insulating mattress feed mechanism stretches feeding group valence top using heat insulating mattress stacking frame switching machine switching heat insulating mattress stacking frame, top
The form of heat insulating mattress, heat insulating mattress grabbing assembly crawl heat insulating mattress is stretched, heat insulating mattress stacking frame can provide multiple heat insulating mattress simultaneously, empty
Heat insulating mattress stacking frame carries out filler under the conditions of non-stop-machine, and preparation switches next time.
9, it is convenient for data traceability：Reading code is carried out by code reader when battery core feeding, obtains the information of battery core Quick Response Code, it is box-packed
By the box-packed Quick Response Code spray printing of corresponding battery core Quick Response Code in box-packed surface when finished product blanking, realize that information preserves and record one by one.
10, easy to operate, each station is accepted up and down, and relatively independent, if hang-up occurs, can be resetted rapidly.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of box-packed finished product；
Wherein, (1a) is the front view of box-packed finished product structure, and (1b) is the vertical view of box-packed finished product structure；
Fig. 2 is the rough schematic view of the automatic box-packed machine of the present invention；
Fig. 3 is the overall structure diagram of the automatic box-packed machine of the present invention；
Fig. 4 is the structural schematic diagram of heat sink feed mechanism；
Fig. 5 is the structural schematic diagram of battery core switching mechanism；
Fig. 6 is the structural schematic diagram of heat insulating mattress feed mechanism；
Fig. 7 is the structural schematic diagram of finished product cutting agency.
In figure：A, heat sink feeding station, B, heat sink gluing station, C, heat sink are dried station, on D, the first battery core
Expect station, E, battery core gluing station, F, battery core are dried station, and G, heat insulating mattress feeding station, H, heat insulating mattress gluing station are I, heat-insulated
Pad blowing station, J, the second battery core feeding station, K, finished product discharge station, 1, box-packed finished product, 2, battery core, 3, battery core Quick Response Code,
4, box-packed Quick Response Code, 5, heat sink, 6, heat insulating mattress, 7, lug, 8, Work turning table, 9, heat sink feed mechanism, 901, heat sink
Slideway, 902, heat sink grabbing assembly, 903, heat sink wait for material position, 904, heat sink feeding top plate, 905, heat sink feeding
Promotion machine, 906, heat sink manipulator, 10, heat sink glue spreading assembly, 11, battery core feed mechanism, 111, battery core feeding level stretches
Contracting component, 112, battery core feeding telescopic component up and down, 113, battery core feeding sucker, 12, battery core glue spreading assembly, 13, on heat insulating mattress
Expect mechanism, 131, heat insulating mattress stacking frame switching machine, 132, heat insulating mattress stacking frame, 133, top stretch loading assemblies, 134, heat insulating mattress grabs
Take component, 135, leading screw, 136, supporting plate, 137, supporting plate guide post, 138, heat insulating mattress feeding sucker, 139, heat insulating mattress flexible gas up and down
Cylinder, 14, heat insulating mattress glue spreading assembly, 15, finished product cutting agency, 151, finished product blanking grabbing assembly, 152, finished product blanking conveyer belt,
153, ink jet numbering machine, 154, finished product blanking pneumatic clamper, 155, pneumatic clamper cylinder, 156, rotary cylinder, 157, finished product blanking flexible gas up and down
Cylinder, 158, finished product blanking cylinder rod, 159, cylinder rod guide, 16, battery core switching mechanism, 161, battery core overturn grabbing assembly,
162, overturning clamps disk, 163, tipper, 164, upper topmast support component, 165, battery core wait for material position, 166, battery core overturn sucker,
167, battery core overturns horizontal extension cylinder, and 168, battery core overturning telescopic cylinder up and down, 17, battery core transport mechanism, 171, in battery core
Expect conveyer belt, 172, code reader, 18, forward direction visual detector, 19, backward visual detector, 20, heat sink dry component, 21,
Battery core is dried component, 22, heat insulating mattress dry component, 23, box-packed disk, 24, load plate, 25, holder.
Specific implementation mode
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with technical solution of the present invention
Premised on implemented, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to
Following embodiments.
As shown in Figures 2 and 3, box-packed machine includes Work turning table 8, Work turning table 8 to a kind of multiple-station turntable type battery core automatically
Upper edge circumferential order is equipped with 11 stations, and 11 stations are respectively：Heat sink feeding station A, heat sink gluing station B, heat dissipation
Plate dry station C, the first battery core feeding station D, battery core gluing station E, battery core blowing station F, heat insulating mattress feeding station G, every
Heat pad gluing station H, heat insulating mattress blowing station I, the second battery core feeding station J and finished product discharge station K, the first battery core feeding work
Position D and the second battery core feeding station J is symmetrical arranged, and 12 box-packed disks 23 are evenly equipped on Work turning table 8, and Work turning table 8 is put down
Row horizontal plane rotates in a stepping manner so that box-packed disk 23 passes through 11 stations successively, is equipped at heat sink feeding station A
Heat sink feed mechanism 9 conveys heat sink 5 on heat sink feeding station A, and heat sink is equipped at heat sink gluing station B
Glue spreading assembly 10 carries out gluing to the heat sink 5 on heat sink gluing station B, and heat sink is equipped at heat sink blowing station C
Blowing component 20 is blowed the heat sink 5 of gluing on heat sink blowing station C, in the first battery core feeding station D and second
Battery core feed mechanism 11 is provided with by holder 25 above battery core feeding station J, respectively to the first battery core feeding station D and second
Battery core 2 is placed on battery core feeding station J, battery core glue spreading assembly 12 is equipped at battery core gluing station E, to battery core gluing station E
On battery core 2 carry out gluing, being equipped with battery core at the places battery core blowing station F dries component 21, dries gluing on station F to battery core
Battery core 2 is blowed, and heat insulating mattress feed mechanism 13 is equipped at heat insulating mattress feeding station G, is conveyed on heat insulating mattress feeding station G
Heat insulating mattress 6 is equipped with heat insulating mattress glue spreading assembly 14, to the heat insulating mattress 6 on heat insulating mattress gluing station H at heat insulating mattress gluing station H
Carry out gluing, being equipped with heat insulating mattress at the places heat insulating mattress blowing station I dries component 22, to heat insulating mattress dry gluing on station I every
Heat pad 6 is blowed, and finished product cutting agency 15 is equipped at finished product discharge station K, by box-packed finished product 1 from finished product discharge station K
On remove, battery core switching mechanism 16 is provided with by holder 25 on the outside of the first battery core feeding station D, to battery core feed mechanism 11
It is conveyed through the battery core 2 of overturning, battery core transport mechanism 17 is equipped in 16 side of battery core switching mechanism, is passed to battery core switching mechanism 16
Power transmission core 2.
In order to increase the precision that battery core feed mechanism 11 places 2 position of battery core, before being arranged at the first battery core feeding station D
To visual detector 18, battery core feed mechanism 11 is adjusted according to the preceding image information detected to visual detector 18 in the first battery core
Expect the position of placement battery core 2 on station D, while rear to visual detector 19, battery core feeding at the second battery core feeding station J
Mechanism 11 adjusts the position that battery core 2 is placed on the second battery core feeding station J according to the image information that backward visual detector 19 detects
It sets.Forward direction visual detector 18 and backward visual detector 19 are all made of CCD (Charge-coupled Device) image sensing
Device system.
As shown in figure 4, heat sink feed mechanism 9 is waited for including heat sink slideway 901, heat sink grabbing assembly 902, heat sink
Upper material position 903, heat sink feeding top plate 904 and heat sink feeding push machine 905, heat sink to wait for the outlet direction of material position 903
Heat sink feeding station A, heat sink feeding top plate 904 are waited for set on heat sink in material position 903, and connect the promotion of heat sink feeding
Machine 905, heat sink slideway 901 are set to the side that heat sink waits for material position 903, and heat sink grabbing assembly 902 is waited for set on heat sink
Between upper material position 903 and heat sink slideway 901, different model dissipates on the crawl heat sink of heat sink grabbing assembly 902 slideway 901
Hot plate 5, and heat sink 5 is placed into heat sink and waits for that upper material position 903, heat sink feeding push machine 905 to push heat sink feeding top
Plate 904 so that heat sink 5 waits for that upper material position 903 enters in the box-packed disk 23 of heat sink feeding station A from heat sink, wherein dissipate
The structure of servo motor driving heat sink manipulator 906 can be used in hot plate grabbing assembly 902, and heat sink slideway 901 is by multiple rows of cunning
Road forms side by side, can reduce artificial loading frequency, and servo motor drives crawl in heat sink manipulator 906 to specified slideway to dissipate
Hot plate 5, each column slideway, which can correspond to, provides a kind of heat sink 5 of model size, and heat sink slideway 901 is sensed equipped with mistake proofing
Device, error proofing sensor using photo-electric reflection type sensor be mounted on different height to detect different types of heat sink 5, prevent because
Material mistake is shut down, and influences to produce.
As shown in figure 3, battery core feed mechanism 11 is flexible up and down including battery core feeding horizontal extension component 111, battery core feeding
Component 112 and battery core feeding sucker 113, battery core feeding horizontal extension component 111 are erected at the first battery core feeding station D and second
On holder 25 above battery core feeding station J, telescopic component 112 is set to battery core feeding horizontal extension component to battery core feeding up and down
On 111, battery core feeding horizontal extension component 111 drives battery core feeding or more telescopic component 112 in battery core switching mechanism 16, first
It is moved between battery core feeding station D and the second battery core feeding station J, it is flexible up and down that battery core feeding sucker 113 is set to battery core feeding
On component 112, telescopic component 112 drives battery core feeding sucker 113 to move up and down to battery core feeding up and down, battery core feeding sucker 113
Battery core 2 of the crawl from battery core switching mechanism 16 is simultaneously placed on the first battery core feeding station D or the second battery core feeding station J,
The placement order of battery core feed mechanism 11 is designed according to the internal structure of box-packed finished product 1.
As shown in figure 5, battery core switching mechanism 16 overturns grabbing assembly 161 including battery core, hollow overturning clamps disk 162,
Tipper 163, upper topmast support component 164 and battery core wait for material position 165, and battery core overturning grabbing assembly 161 sets that there are two along battery core 2
The front and back battery core being arranged of direction of transfer overturns sucker 166, and overturning clamps disk 162 and battery core waits for material position 165 along 2 sender of battery core
It is arranged forwards, backwards, the connection overturning of tipper 163 clamps disk 162, and upper topmast support component 164 is set to the lower section that overturning clamps disk 162,
Battery core overturns grabbing assembly 161 and two battery cores is driven to overturn sucker 166 simultaneously, and a battery core overturning sucker 166 captures turnover disc
On battery core 2 after be put into battery core and wait for material position 165, battery core feed mechanism 11 captures electricity of the battery core after being overturn in upper material position 165
Core 2, another battery core overturning sucker 166 are put into overturning clamping disk 162, overturning after capturing the battery core 2 in battery core transport mechanism 17
The edge that 162 side of disk clamps battery core 2 is clamped, the driving overturning of tipper 163 clamps the overturning of disk 162, upper topmast support component 164
Overturning when shrink, after overturning on push up and hold overturning clamp disk 162 on battery core 2, wherein battery core overturn crawl group
Part 161 includes that two battery cores overturning suckers, 166, battery cores overturning horizontal extension cylinders 167 and two battery cores overturnings are stretched up and down
Contracting cylinder 168, the correspondence of telescopic cylinder 168 drives a battery core overturning sucker 166 to move up and down up and down for each battery core overturning, battery core
It overturns horizontal extension cylinder 167 to be set on holder 25, and two battery core overturnings or more telescopic cylinder 168 is driven to move, setting
Telescopic cylinder 168 can realize that concurrent activity, simplify control program improve efficiency, i.e. battery core tipper up and down for two battery core overturnings
The double-station of structure 16 is provided with to further increase production efficiency, while upper topmast support component 164 includes upper top support cylinder
With the bottom plate on upper top support cylinder, bottom plate is used to hold the battery core 2 on overturning clamping disk 162.
As shown in figure 3, battery core transport mechanism 17 includes the battery core feeding conveyer belt set on 16 side of battery core switching mechanism
171, and the code reader 172 on battery core feeding conveyer belt 171, code reader 172 reads the battery core Quick Response Code 3 in battery core 2
And it preserves.After battery core 2 is placed on load plate 24, battery core feeding conveyer belt 171 transports load plate 24.
As shown in fig. 6, heat insulating mattress feed mechanism 13 include heat insulating mattress stacking frame switching machine 131, heat insulating mattress stacking frame 132,
Loading assemblies 133 and heat insulating mattress grabbing assembly 134 are stretched in top, and heat insulating mattress 6, which is stacked in heat insulating mattress stacking frame 132, forms heat insulating mattress 6
Pile, heat insulating mattress stacking frame switching machine 131 push heat insulating mattress stacking frame 132 to top to stretch at loading assemblies 133, and loading assemblies are stretched on top
The heat insulating mattress 6 in heat insulating mattress stacking frame 132 is pushed up on 133, heat insulating mattress grabbing assembly 134 captures most to be pushed up in heat insulating mattress stacking frame 132
On the heat insulating mattress 6 to heat insulating mattress feeding station G of layer, wherein heat insulating mattress stacking frame 132 includes two upright supporting plate guide posts 137
And it is set in the supporting plate 136 on two supporting plate guide posts 137, supporting plate 136 holds heat insulating mattress 6, and loading assemblies 133 are stretched using electricity in top
Machine drives the form of lead screw, and heat insulating mattress grabbing assembly 134 is including on 6 horizontal extension cylinder of sequentially connected heat insulating mattress, heat insulating mattress
Lower telescopic cylinder 139 and heat insulating mattress feeding sucker 138, on leading screw 135 when jacking plate 136 so that heat insulating mattress 6 is moved to conjunction
Suitable height waits for the crawl of heat insulating mattress feeding sucker 138.
As shown in fig. 7, finished product cutting agency 15 includes finished product blanking grabbing assembly 151, finished product blanking conveyer belt 152 and spray
Ink recorder 153, finished product blanking conveyer belt 152 are set to the sides finished product discharge station K, and finished product blanking grabbing assembly 151 is set under finished product
Expect between station K and finished product blanking conveyer belt 152, ink jet numbering machine 153 is set on the medial surface of finished product blanking conveyer belt 152, wherein
Finished product blanking grabbing assembly 151 includes sequentially connected finished product blanking cylinder rod 158, the upper and lower telescopic cylinder 157 of finished product blanking, returns
Rotaring cylinder 156, pneumatic clamper cylinder 155 and finished product blanking pneumatic clamper 154, finished product blanking cylinder rod 158 are horizontal in cylinder rod guide 159
Flexible, telescopic cylinder 157 is as finished product blanking cylinder rod 158 is in Work turning table 8 and finished product blanking conveyer belt above and below finished product blanking
Moved between 152, rotary cylinder 156 with above and below finished product blanking telescopic cylinder 157 move up and down, pneumatic clamper cylinder 155 with return
Rotaring cylinder 156 rotates in the horizontal plane, and to adjust the angle, pneumatic clamper is driven by pneumatic clamper cylinder 155, to capture box-packed finished product 1.
Heat sink glue spreading assembly 10, battery core glue spreading assembly 12, heat insulating mattress glue spreading assembly 14 are all made of motor driving gluing head
Structure.
For producing box-packed finished product 1 as shown in Figure 1, the course of work that automatic box-packed machine produces a box-packed finished product 1 is：
1) heat sink manipulator 906 is driven by servo motor, is captured from specified slideway by heat sink manipulator 906
Heat sink 5 is positioned over material position on heat sink 5, and heat sink manipulator 906 resets, and heat sink feeding pushes machine 905 to act, and passes through
Heat sink 5 is pushed into box-packed disk 23 by heat sink feeding top plate 904, and heat sink feeding pushes machine 905 to reset, and Work turning table 8 turns
Disc spins.
2) motor of heat sink glue spreading assembly 10 drives gluing head to complete 5 gluing of heat sink, turntable rotation.
3) heat sink blowing component 20 starts, and delay blowing stops after 5 seconds, turntable rotation.
4) 171 feeding of battery core feeding conveyer belt, code reader 172 read the battery core Quick Response Code 3 of battery core 2, and battery core overturning is horizontal
Telescopic cylinder 167 acts, and telescopic cylinder 168 respectively moves downward up and down for battery core overturning, and battery core overturns sucker 166 and respectively draws electricity
Core 2, one is placed battery core 2 on turnover disc, is placed battery core 2 for one and is waited for upper material position 165 in battery core, stretch gas above and below battery core overturning
Cylinder 168 resets.Overturning clamps disk 162 and is driven by tipper 163, and overturning clamps 162 side of disk and clamps battery core 2, according to setting PLC
Program overturns battery core 2, and upper topmast support component 164 is retracted at this time, and after the completion of overturning, upper topmast support component 164 resets, and makes
Overturning clamps disk 162 and holds battery core 2, and battery core overturns horizontal extension cylinder 167 and resets.Wherein, the controllable overturning of PLC program control
It clamps disk 162 and the front and back overturning of battery core 2, left and right is overturn or kept former direction, it is different types of box-packed to complete.
5) forward direction visual detector 18 acquires the image of box-packed disk 23 at the first battery core feeding station D, battery core feeding sucker
113 are controlled by telescopic component 112 above and below battery core feeding horizontal extension component 111 and battery core feeding, according to forward direction graph detector
The lug 7 of acquisition calculates compensation rate with the difference in height of heat sink 5 and battery core is waited for that the battery core 2 in upper material position 165 is positioned over corresponding box
In sabot 23, battery core feeding sucker 113 resets, turntable rotation.
6) motor of battery core glue spreading assembly 12 drives gluing head to complete 2 dispensing of battery core, turntable rotation.
7) battery core blowing component 21 starts, and delay blowing stops after 5 seconds, turntable rotation.
8) heat insulating mattress feeding sucker 138 draws heat insulating mattress 6, and telescopic cylinder 139 moves up heat insulating mattress up and down, and heat insulating mattress 6 is horizontal
Telescopic cylinder acts, and heat insulating mattress 6 is moved to 2 top of battery core of box-packed disk 23, telescopic cylinder 139 moves down heat insulating mattress up and down, heat-insulated
It pads feeding sucker 138 to decontrol, heat insulating mattress 6 is positioned in battery core 2, telescopic cylinder 139 resets heat insulating mattress up and down, 6 water of heat insulating mattress
Flat telescopic cylinder resets, turntable rotation.The motor drives screw mandrel that loading assemblies 133 are stretched on top will push up on supporting plate 136, make heat insulating mattress 6
Pile rises to appropriate height, waits for feeding next time.When material position lacks material on heat insulating mattress 6, lead screw bounces back to original position, supporting plate 136
Original position is dropped to, and is detached with lead screw, heat insulating mattress stacking frame switching machine 131 acts, and the heat insulating mattress of 6 pile of fully loaded heat insulating mattress is stacked
Frame 132 is pushed into material position on heat insulating mattress 6, and the motor drives screw mandrel that loading assemblies 133 are stretched on top jacks up 6 pile of heat insulating mattress to appropriate height
Wait for feeding.Empty pile can carry out hand-stuff under not halt condition, wait for switching next time.
9) motor of heat insulating mattress glue spreading assembly 14 drives gluing head to complete 6 dispensing of heat insulating mattress, turntable rotation.
10) heat insulating mattress blowing component 22 starts, and delay blowing stops after 5 seconds, turntable rotation.
11) backward visual detector 19 acquires the image of box-packed disk 23 at the second battery core feeding station J, battery core feeding sucker
113 calculate compensation rate according to the lug 7 of backward graph detector acquisition with the difference in height of heat sink 5 waits for upper material position 165 by battery core
On battery core 2 be positioned on corresponding box-packed disk 23, turntable rotation.
12) finished product blanking cylinder rod 158 is moved to 1 top of box-packed finished product, and telescopic cylinder 157 drops to up and down for finished product blanking
Appropriate height, pneumatic clamper grip box-packed finished product 1, and telescopic cylinder 157 rises up and down for finished product blanking, and finished product blanking cylinder rod 158 moves
To 152 top of finished product blanking conveyer belt, the action of rotary cylinder 156 keeps the orientation of box-packed finished product 1 correct, and finished product blanking is flexible up and down
Cylinder 157 declines, and pneumatic clamper is unclamped, and holder dresses up product 1 on finished product blanking conveyer belt 152, and each cylinder resets, ink jet numbering machine 153
The coding of box-packed Quick Response Code 4 is carried out to box-packed finished product 1, completes automatic blanking.
The present invention automatically box-packed machine actual motion when, 11 stations work at the same time, and box is produced successively on 12 box-packed disks 23
Product 1 are dressed up, 18s/ production efficiency can be promoted to by 30s/ productivities.
Automatically box-packed machine (can also act or be failure to actuate, act once by adjusting the sequence of movement of station A-K the present invention
Or repeatedly), to produce the box-packed finished product 1 of different assembling forms (adjustment stack quantity, stack sequence, stack type of items), example
Such as：It can be stacked in the battery core 2 for being arranged 4,6 or 8, heat insulating mattress 6 can be arranged according to battery core quantity between adjacent battery core 2,
Heat sink 5 can be also provided with etc. in top surface.
Claims (8)
1. a kind of multiple-station turntable type battery core box-packed machine automatically, which is characterized in that including：
Work turning table (8) is circumferentially sequentially with heat sink feeding station (A), heat sink gluing station (B), in the first battery core
Expect station (D), battery core gluing station (E), heat insulating mattress feeding station (G), heat insulating mattress gluing station (H), the second battery core feeding work
Position (J) and finished product discharge station (K), the first battery core feeding station (D) and the second battery core feeding station (J) are symmetrical arranged；
Heat sink feed mechanism (9) at heat sink feeding station (A) conveys heat dissipation on heat sink feeding station (A)
Plate (5)；
Heat sink glue spreading assembly (10) at heat sink gluing station (B), to the heat sink on heat sink gluing station (B)
(5) gluing is carried out；
The battery core feed mechanism (11) being erected above the first battery core feeding station (D) and the second battery core feeding station (J), respectively
Battery core (2) is placed on the first battery core feeding station (D) and the second battery core feeding station (J)；
Battery core glue spreading assembly (12) at battery core gluing station (E) carries out the battery core (2) on battery core gluing station (E)
Gluing；
Heat insulating mattress feed mechanism (13) at heat insulating mattress feeding station (G), conveys heat-insulated on heat insulating mattress feeding station (G)
It pads (6)；
Heat insulating mattress glue spreading assembly (14) at heat insulating mattress gluing station (H), to the heat insulating mattress on heat insulating mattress gluing station (H)
(6) gluing is carried out；
Finished product cutting agency (15) at finished product discharge station (K), by box-packed finished product (1) from finished product discharge station (K)
It removes；
Battery core switching mechanism (16) on the outside of the first battery core feeding station (D), is conveyed through to battery core feed mechanism (11)
The battery core (2) of overturning；
Battery core transport mechanism (17) set on battery core switching mechanism (16) side, to battery core switching mechanism (16) transmission battery core (2)；
The heat sink feed mechanism (9) includes that heat sink slideway (901), heat sink grabbing assembly (902), heat sink wait for feeding
Position (903), heat sink feeding top plate (904) and heat sink feeding push machine (905), the heat sink to wait for material position (903)
Outlet waits for that material position (903) is interior towards heat sink feeding station (A), the heat sink feeding top plate (904) set on heat sink, and
Connecting heat sink feeding pushes machine (905), the heat sink slideway (901) to be set to the side that heat sink waits for material position (903), institute
It states heat sink grabbing assembly (902) to wait between material position (903) and heat sink slideway (901) set on heat sink, heat sink crawl
Component (902) captures the heat sink (5) of different model on heat sink slideway (901), and heat sink (5) is placed into heat sink and is waited for
Upper material position (903), heat sink feeding push machine (905) to push heat sink feeding top plate (904) so that heat sink (5) is from heat dissipation
Plate waits for that material position (903) enters heat sink feeding station (A)；
The battery core feed mechanism (11) includes battery core feeding horizontal extension component (111), battery core feeding telescopic component up and down
(112) and battery core feeding sucker (113), the battery core feeding horizontal extension component (111) are erected at the first battery core feeding station
(D) and above the second battery core feeding station (J), the battery core feeding up and down set on battery core feeding level stretch by telescopic component (112)
On contracting component (111), telescopic component (112) turns over battery core feeding horizontal extension component (111) driving battery core feeding in battery core up and down
It is moved between rotation mechanism (16), the first battery core feeding station (D) and the second battery core feeding station (J), the battery core feeding sucker
(113) it is set on battery core feeding or more telescopic component (112), battery core feeding up and down inhale by telescopic component (112) driving battery core feeding
Disk (113) moves up and down.
2. a kind of multiple-station turntable type battery core according to claim 1 box-packed machine automatically, which is characterized in that further include being set to
Forward direction visual detector (18) at first battery core feeding station (D) and the backward figure at the second battery core feeding station (J)
As detector (19), the battery core feed mechanism (11) adjusts first according to the preceding image information detected to visual detector (18)
The position that battery core (2) is placed on battery core feeding station (D) is adjusted also according to the image information of backward visual detector (19) detection
The position of battery core (2) is placed on second battery core feeding station (J).
3. a kind of multiple-station turntable type battery core according to claim 1 box-packed machine automatically, which is characterized in that the heat sink
Between gluing station (B) and the first battery core feeding station (D), between battery core gluing station (E) and heat insulating mattress feeding station (G),
It is equipped with a blowing station between heat insulating mattress gluing station (H) and the second battery core feeding station (J), is all provided on each station of drying
There is blowing component.
4. a kind of multiple-station turntable type battery core according to claim 1 box-packed machine automatically, which is characterized in that the heat sink
Slideway (901) is equipped with the error proofing sensor for detecting different model heat sink (5).
5. a kind of multiple-station turntable type battery core according to claim 1 box-packed machine automatically, which is characterized in that the battery core is turned over
Rotation mechanism (16) includes battery core overturning grabbing assembly (161), hollow overturning clamping disk (162), tipper (163), upper topmast
Support component (164) and battery core wait for material position (165), and the battery core overturning grabbing assembly (161) sets that there are two transmitted along battery core (2)
The front and back battery core overturning sucker (166) being arranged in direction, the overturning clamps disk (162) and battery core waits for material position (165) along battery core
(2) the front and back setting of direction of transfer, tipper (163) the connection overturning clamp disk (162), the upper topmast support component (164)
The lower section of disk (162) is clamped set on overturning, battery core overturns two battery core overturning suckers (166) of grabbing assembly (161) while driving,
It is put into battery core after battery core (2) on one battery core overturning sucker (166) crawl turnover disc and waits for material position (165), battery core feeder
Structure (11) captures battery core (2) of the battery core after being overturn in upper material position (165), another battery core overturns sucker (166) and captures battery core
It is put into overturning after battery core (2) in transport mechanism (17) and clamps disk (162), overturning clamps the side that disk (162) clamps battery core (2)
Edge, tipper (163) driving overturning clamp the overturning of disk (162), and upper topmast support component (164) is shunk in overturning, overturn
After on knock over and turn to clamp the battery core (2) on disk (162).
6. a kind of multiple-station turntable type battery core according to claim 1 box-packed machine automatically, which is characterized in that the battery core passes
It includes the battery core feeding conveyer belt (171) set on battery core switching mechanism (16) side to send mechanism (17), and is set to battery core feeding
Code reader (172) on conveyer belt (171).
7. a kind of multiple-station turntable type battery core according to claim 1 box-packed machine automatically, which is characterized in that the heat insulating mattress
Feed mechanism (13) include heat insulating mattress stacking frame switching machine (131), heat insulating mattress stacking frame (132), top stretch loading assemblies (133) and
Heat insulating mattress grabbing assembly (134), heat insulating mattress (6) are stacked in heat insulating mattress stacking frame (132), the heat insulating mattress stacking frame switching machine
(131) push heat insulating mattress stacking frame (132) to stretch at loading assemblies (133) to top, the top stretch pushed up on loading assemblies (133) it is heat-insulated
The heat insulating mattress (6) in stacking frame (132) is padded, is most pushed up in heat insulating mattress grabbing assembly (134) the crawl heat insulating mattress stacking frame (132)
On the heat insulating mattress (6) to heat insulating mattress feeding station (G) of layer.
8. a kind of multiple-station turntable type battery core according to claim 1 box-packed machine automatically, which is characterized in that under the finished product
Expect that mechanism (15) includes finished product blanking grabbing assembly (151), finished product blanking conveyer belt (152) and ink jet numbering machine (153), the finished product
Blanking conveyer belt (152) is set to the side finished product discharge station (K), and the finished product blanking grabbing assembly (151) is set to finished product blanking
Between station (K) and finished product blanking conveyer belt (152), the ink jet numbering machine (153) is set on finished product blanking conveyer belt (152).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610412212.XA CN105958102B (en) | 2016-06-13 | 2016-06-13 | A kind of multiple-station turntable type battery core box-packed machine automatically |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610412212.XA CN105958102B (en) | 2016-06-13 | 2016-06-13 | A kind of multiple-station turntable type battery core box-packed machine automatically |
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| CN105958102A CN105958102A (en) | 2016-09-21 |
| CN105958102B true CN105958102B (en) | 2018-08-07 |
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| CN107031088A (en) * | 2017-05-31 | 2017-08-11 | 三角轮胎股份有限公司 | The method that material is changed using turntable automatically in tyre building machine |
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| CN110743742A (en) * | 2018-07-24 | 2020-02-04 | 精诚工科汽车***有限公司 | Automatic gluing device |
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| CN114447409B (en) * | 2022-02-09 | 2023-12-01 | 安徽风驰新能源科技股份有限公司 | Lithium battery cell equipment transformation device |
| CN114871755A (en) * | 2022-05-26 | 2022-08-09 | 珠海格力智能装备有限公司 | Workpiece front and back surface assembling equipment |
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