CN105947293B - A kind of automatic production line and its implementation suitable for magnetic shoe packaging - Google Patents
A kind of automatic production line and its implementation suitable for magnetic shoe packaging Download PDFInfo
- Publication number
- CN105947293B CN105947293B CN201610517558.6A CN201610517558A CN105947293B CN 105947293 B CN105947293 B CN 105947293B CN 201610517558 A CN201610517558 A CN 201610517558A CN 105947293 B CN105947293 B CN 105947293B
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- magnetic shoe
- conveyer belt
- shunting
- plectrum
- arrangement
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- 230000005291 magnetic effect Effects 0.000 title claims abstract description 213
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 27
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 230000007306 turnover Effects 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 29
- 230000000694 effects Effects 0.000 claims description 20
- 238000004804 winding Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000011324 bead Substances 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 239000000696 magnetic material Substances 0.000 description 3
- 238000005245 sintering Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 230000005290 antiferromagnetic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a kind of automatic production line suitable for magnetic shoe packaging, including appearance automatic checkout equipment, controller, magnetic shoe part flow arrangement, magnetic shoe collating unit, transplanting boxing manipulator, magnetic shoe collating unit, place robot, body turn-over device, magnetic shoe trunkful conveyer belt, pyrocondensation film sealing machine, stacking conveyer belt, robot palletizer and tie up/wind membranous system.The invention also discloses a kind of implementation methods of the automatic production line suitable for magnetic shoe packaging.The present invention has the characteristics that simple in structure, good product quality, production efficiency are high, production area is small, production cost is low and time saving and energy saving.
Description
Technical field
The present invention relates to magnetic shoe production technology, specifically a kind of automatic production line suitable for magnetic shoe packaging and its
Implementation method.
Background technology
It further includes that can apply its magnetic and magnetic effect weak magnetic that magnetic material, which has the ferromagnetic substance of magnetic order, broad sense,
And antiferromagnetic substance.Currently, magnetic material is widely used in all trades and professions.
The entire production process of magnetic material will pass through and suppress, the techniques such as base, sintering, but in the prior art, blank
The techniques such as compacting, transfer, sintering need manual operation.In the prior art, when being packed to magnetic shoe, artificial progress is relied primarily on
Packaging, such technology can have following technical problem：
1, production efficiency is low；
2, packaging effect is poor；
3, increase production cost；
4, floor space is excessive；
5, working condition is poor, it is more manually to use.
Invention content
It is an object of the invention to overcome above the shortcomings of the prior art, a kind of simple in structure, product matter is provided
It measures, production efficiency is high, production area is small, production cost is low and the time saving and energy saving automated production for being suitable for magnetic shoe packaging
Line.
Another object of the present invention is to provide a kind of implementation method of the automatic production line suitable for magnetic shoe packaging.
In order to achieve the above object, the present invention uses following technical scheme：A kind of automatic metaplasia suitable for magnetic shoe packaging
Producing line, including appearance automatic checkout equipment, appearance automatic checkout equipment are connect with magnetic shoe part flow arrangement, magnetic shoe part flow arrangement and magnetic
The connection of watt collating unit is provided with transplanting boxing manipulator above magnetic shoe collating unit, and magnetic shoe collating unit outlet end is provided with
Magnetic shoe collating unit, magnetic shoe collating unit side are provided with placement robot, and it is plate case feed mechanism, magnetic to place robot side
Watt collating unit outlet end is body turn-over device, and body turn-over device outlet end connects magnetic shoe trunkful conveyer belt, magnetic shoe trunkful
Conveyer belt is connect with pyrocondensation film sealing machine, and pyrocondensation film sealing machine outlet end is stacking conveyer belt, and stacking conveyer belt side is stacking machine
Membranous system is tied up/is wound in people, the connection of stacking conveyer belt outlet end, and controller is shunted with appearance automatic checkout equipment, magnetic shoe respectively
Device, magnetic shoe collating unit, transplanting boxing manipulator, magnetic shoe collating unit, placement robot, body turn-over device, magnetic shoe are full
Case conveyer belt, pyrocondensation film sealing machine, stacking conveyer belt, robot palletizer and tie up/wind membranous system connection.
The magnetic shoe part flow arrangement includes magnetic shoe feeding web, and magnetic shoe feeding web is set to appearance automatic checkout equipment
Outlet end, magnetic shoe feeding web and the first shunting conveying band connection, magnetic shoe feeding web outer side edges are provided with shunting plectrum
Device, magnetic shoe feeding web inner side edge are provided with shunting transmission conveyer belt, transmit conveyer belt and the second shunting conveying band connection；
The first shunting conveyer belt and the second shunting conveyer belt including horizontal buffer part and tilt down setting unit；Shunt plectrum dress
It is set to shunting plectrum or shunting cylinder.
The magnetic shoe collating unit includes the first arrangement conveyer belt, and the first arrangement conveyer belt input end, which is provided with, to be moved upwards
The first plectrum, be evenly arranged with several first blocks on the first arrangement conveyer belt, the first plectrum is conveyed with the first shunting and taken out of
The connection of mouth end；Second arrangement conveyer belt input end is provided with the second plectrum moved upwards, is uniformly set on the second arrangement conveyer belt
Several second blocks are equipped with, the second plectrum is connect with the second shunting conveyer belt outlet end；First, which arranges conveyer belt and second, arranges
Transplanting boxing manipulator is provided between conveyer belt；The two sides of the first arrangement conveyer belt and the second arrangement conveyer belt are all provided with
It is equipped with guiding belt, guiding belt is connected with synchronous pulley, and is driven with guide motor.
The magnetic shoe collating unit includes four station turnplates, and placement plate is provided on each station, places front edge of board and turns
Disk is hinged, and lifting cylinder is provided with below placement plate rear end.
First plectrum and the second plectrum include plectrum head, and plectrum head is equipped with magnetic shoe placement section, and plectrum head is by plectrum
Motor drives.
The placement plate rear end is provided with the positive cylinder of the first rule, and placement plate side is provided with that fixed gauge is whole, and placement plate is another
Side is provided with the regular item of activity, and the regular item of activity is connect with the second positive cylinder of rule.
Described to tie up/wind membranous system and tie up conveyer belt including first, first ties up the free support of conveyer belt a side setting
Disk feed mechanism, empty pallet feed mechanism and empty pallet storage conveying band connection, first, which ties up conveyer belt outlet end side, is equipped with
First automatic flexible strapping machine, first, which ties up conveyer belt outlet end, is equipped with pallet corner machine, and pallet corner machine outlet end is equipped with second certainly
Dynamic strapper, the second automatic flexible strapping machine outlet end are automatic winding film machine, and automatic winding film machine outlet end is finished product rest area.
The empty pallet feed mechanism includes empty stack plate feed mechanism rack, and empty stack is placed in empty stack plate feed mechanism rack
Plate, empty stack plate feed mechanism rack side lower part, which is provided with, only drops stop cylinder, only drops and is provided with separation gas below stop cylinder
Cylinder.
The implementation method of the above-mentioned automatic production line for magnetic shoe packaging, includes the following steps：
(1), magnetic shoe enters appearance automatic checkout equipment, and qualified magnetic shoe reaches magnetic shoe feeding web, and unqualified magnetic shoe picks
It removes；
(2), magnetic shoe is sent into from magnetic shoe feeding web, and a part of magnetic shoe enters the first shunting conveyer belt, shunts plectrum
Device is dialled in another part magnetic shoe on shunting transmission conveyer belt, and it is defeated that magnetic shoe is sent to the second shunting by shunting transmission conveyer belt
It send and takes；
(3), the magnetic shoe on the first shunting conveyer belt and the second shunting conveyer belt arrives separately at the first plectrum and the second plectrum
Place, the first plectrum and the second plectrum dial up, and due to the effect of the first block and the second block, so that magnetic shoe is erected and come, magnetic shoe
One piece connects one piece of arranged in sequence；Magnetic shoe is travelled forward by the first arrangement conveyer belt and the second arrangement conveyer belt；
(4), it places robot and grips cover board, be put into the placement plate nearest from robot is placed on four station turnplates,
Then four station turnplates rotate a station, reach the opposite place of transplanting boxing manipulator, at this point, lifting cylinder rises, placement plate
It is inclined to set；
(5), when the vertical magnetic shoe arrangement in step (3) is full, transplanting boxing manipulator grips magnetic shoe, is placed into step
(3) it in the placement plate in, after piling a row, places robot and grips parting bead, be placed into the side of magnetic shoe, into between-line spacing, transplanting
Boxing manipulator continues to grip magnetic shoe, is then placed into placement plate, places robot and continues to grip parting bead, recycles successively, directly
To piling entire placement plate；
(6), after placement plate piles magnetic shoe, four station turnplates are rotated further a station, at this point, the first positive cylinder of rule and the
The two positive cylinder movings of rule, make the magnetic shoe piled rule just；
(7), after the completion of magnetic shoe is advised just, four station turnplates are rotated further a station, place robot and grip babinet, then
It covers on the magnetic shoe that rule are just completed,
Then cover board is sent to together with babinet in body turn-over device, is then overturn；
(8), it after the completion of overturning, is sent on magnetic shoe trunkful conveyer belt, tag card is sticked on lid, sealed subsequently into pyrocondensation
Film machine carries out pyrocondensation sealer；
(9), after the completion of pyrocondensation sealer, continue to convey, when reaching at robot palletizer, robot palletizer is by packing box in code
Stacking is carried out on pile pallet；
(10), stacking completion after, empty pallet feed mechanism can from empty pallet store conveyer belt from feeding empty pallet to
First ties up conveyer belt, for preparing stacking next time；
(11), product has been piled on the pallet that stacking is completed, then has tied up conveyer belt by first and is transmitted, stacking is good
Pallet be sent to the first automatic flexible strapping machine with plastic baling band carry out it is lateral pack, then the communicated pallet corner machine that enters will
The good pallet of stacking rotates 90 degree, is packed in order to the longitudinal direction of pallet, the pallet after the completion of turning to is again by the second automatic flexible strapping machine
It ties up the longitudinal direction for carrying out pallet；
(12), the product for completing laterally and longitudinally to tie up is sent to the winding that automatic winding film machine carries out sealer, so far complete
At the packaging stacking of product, finished product rest area is reached later.
Magnetic shoe part flow arrangement includes magnetic shoe feeding web, magnetic shoe feeding web and first in step (2)~(8)
Shunting conveying band connection, magnetic shoe feeding web outer side edges are provided with shunting plucking piece, and magnetic shoe feeding web inner side edge is set
It is equipped with shunting transmission conveyer belt, transmits conveyer belt and the second shunting conveying band connection；Magnetic shoe collating unit includes that the first arrangement is defeated
Band, the first arrangement conveyer belt input end is sent to be provided with the first plectrum moved upwards, be evenly arranged on the first arrangement conveyer belt
Several first blocks, the first plectrum are connect with the first shunting conveyer belt outlet end；Second arrangement conveyer belt input end be provided with to
Second plectrum of upper movement is evenly arranged with several second blocks on the second arrangement conveyer belt, and the second plectrum shunts defeated with second
Band outlet end is sent to connect；It is provided with transplanting boxing manipulator between first arrangement conveyer belt and the second arrangement conveyer belt；Magnetic shoe is arranged
Array apparatus includes four station turnplates, and placement plate is provided on each station, places front edge of board and is hinged with turntable, under placement plate rear end
Side is provided with lifting cylinder；First shunting conveyer belt and the second shunting conveyer belt including horizontal buffer part and tilt down setting
Portion；It is shunting plectrum or shunting cylinder to shunt plucking piece；Placement plate rear end is provided with the positive cylinder of the first rule, and placement plate side is set
It is whole to be equipped with fixed gauge, the placement plate other side is provided with the regular item of activity, and the regular item of activity is connect with the second positive cylinder of rule.
The present invention compared with the existing technology, has the following advantages and effect：
1, the present invention includes appearance automatic checkout equipment, and appearance automatic checkout equipment is connect with magnetic shoe part flow arrangement, magnetic shoe
Part flow arrangement is connect with magnetic shoe collating unit, and transplanting boxing manipulator, magnetic shoe collating unit are provided with above magnetic shoe collating unit
Outlet end is provided with magnetic shoe collating unit, and magnetic shoe collating unit side is provided with placement robot, and it is plate to place robot side
Case feed mechanism, magnetic shoe collating unit outlet end are body turn-over device, and it is defeated that body turn-over device outlet end connects magnetic shoe trunkful
Band, magnetic shoe trunkful conveyer belt is sent to be connect with pyrocondensation film sealing machine, pyrocondensation film sealing machine outlet end is stacking conveyer belt, stacking conveyer belt one
Side is robot palletizer, and membranous system is tied up/wound in the connection of stacking conveyer belt outlet end, and controller detects with appearance set respectively automatically
Standby, magnetic shoe part flow arrangement, transplanting boxing manipulator, magnetic shoe collating unit, places robot, babinet overturning at magnetic shoe collating unit
Device, magnetic shoe trunkful conveyer belt, pyrocondensation film sealing machine, stacking conveyer belt, robot palletizer and tie up/wind membranous system connection, tool
There is the features such as simple in structure, good product quality, production efficiency are high, production area is small, production cost is low and time saving and energy saving.
2, the magnetic shoe part flow arrangement in the present invention includes magnetic shoe feeding web, and magnetic shoe feeding web and the first shunting are defeated
Send band connection, magnetic shoe feeding web outer side edges are provided with shunting plucking piece, and magnetic shoe feeding web inner side edge is provided with point
Steaming transfer conveyer belt transmits conveyer belt and the second shunting conveying band connection, can be divided into two, improve production efficiency, be also beneficial to
The rule subsequent handlings such as just.
3, the magnetic shoe collating unit in the present invention includes the first arrangement conveyer belt, and the first arrangement conveyer belt input end is provided with
The first plectrum moved upwards is evenly arranged with several first blocks on the first arrangement conveyer belt, and the first plectrum is shunted with first
Conveyer belt outlet end connects；Second arrangement conveyer belt input end is provided with the second plectrum moved upwards, and second arranges conveyer belt
On be evenly arranged with several second blocks, the second plectrum is connect with the second shunting conveyer belt outlet end；First arrange conveyer belt and
It is provided with transplanting boxing manipulator between second arrangement conveyer belt；Convenient for erecting arrangement rule vertically just, convenient for vanning.
4, the magnetic shoe collating unit in the present invention includes four station turnplates, and placement plate, placement plate are provided on each station
Front end is hinged with turntable, and lifting cylinder is provided with below placement plate rear end；Convenient for vanning, automation vanning is realized.
5, the first shunting conveyer belt in the present invention and the second shunting conveyer belt include horizontal buffer part and tilt down
Setting unit；It is shunting plectrum or shunting cylinder to shunt plucking piece；It is simple in structure durable by Gravitational sliding, reasonable design.
6, the two sides of the first arrangement conveyer belt in the present invention and the second arrangement conveyer belt are both provided with guiding belt, lead
It is connected with synchronous pulley to belt, and is driven with guide motor；Be conducive to case, improve production efficiency.
7, the placement plate rear end in the present invention is provided with the positive cylinder of the first rule, and it is whole that placement plate side is provided with fixed gauge,
The placement plate other side is provided with the regular item of activity, and the regular item of activity is connect with the second positive cylinder of rule；Be conducive to pack, using effect
It is good.
8, the membranous system of tying up/wind in the present invention ties up conveyer belt including first, and first, which ties up conveyer belt a side, sets
It is equipped with empty pallet feed mechanism, empty pallet feed mechanism and empty pallet storage conveying band connection, first ties up conveyer belt outlet end
Side is equipped with the first automatic flexible strapping machine, and first, which ties up conveyer belt outlet end, is equipped with pallet corner machine, and pallet corner machine outlet end is set
It is automatic winding film machine to have the second automatic flexible strapping machine, the second automatic flexible strapping machine outlet end, and automatic winding film machine outlet end is finished product
Rest area realizes automatically binding, winds film, high degree of automation, and speed of production is fast.
Description of the drawings
Fig. 1 is a kind of overall structure diagram of the automatic production line suitable for magnetic shoe packaging；
Fig. 2 is the structural schematic diagram of magnetic shoe part flow arrangement in the present invention；
Fig. 3 is the structural schematic diagram of magnetic shoe collating unit in the present invention；
Fig. 4 is the structural schematic diagram of magnetic shoe collating unit in the present invention；
Fig. 5 is the structural schematic diagram of empty pallet feed mechanism in the present invention；
Fig. 6 is the structural schematic diagram of pyrocondensation film sealing machine in the present invention；
Fig. 7 is the structural schematic diagram of robot automatic stacking in the present invention；
Fig. 8 is the structural schematic diagram that winding is packaged overlay film in the present invention.
Figure label is as follows with title：
Specific implementation mode
For ease of it will be appreciated by those skilled in the art that making further specifically to the present invention with reference to the accompanying drawings and embodiments
It is bright.
Embodiment 1：
As shown in Fig. 1~8, a kind of automatic production line suitable for magnetic shoe packaging, including appearance automatic checkout equipment, outside
It sees automatic checkout equipment to connect with magnetic shoe part flow arrangement, magnetic shoe part flow arrangement is connect with magnetic shoe collating unit, magnetic shoe collating unit
Top is provided with transplanting boxing manipulator, and the transplanting boxing manipulator in the present embodiment is uniaxial module, and producer is SMC companies,
Model LEFS32A-500, LEYG16MA-100 and LEJS63S2A-500 realize linkage, the setting of magnetic shoe collating unit outlet end
There are magnetic shoe collating unit, magnetic shoe collating unit side to be provided with placement robot, artificial four axis of the placement machine in the present embodiment
Robot, producer are Yamaha, and model YK800X200 places robot side for plate case feed mechanism, in the present embodiment
Plate case feed mechanism is storage tank, is inside placed with babinet, partition board, case lid etc., and magnetic shoe collating unit outlet end is body turn-over device,
The producer of body turn-over device is upper Hypon forging machine tool Manufacturing Co., Ltd, the O-shaped tipper of model 180 degree, babinet overturning dress
Set outlet end connection magnetic shoe trunkful conveyer belt；Magnetic shoe trunkful conveyer belt is connect with pyrocondensation film sealing machine, and pyrocondensation film sealing machine outlet end is
Stacking conveyer belt, stacking conveyer belt side are robot palletizer, and the connection of stacking conveyer belt outlet end is tied up/wound membranous system, controls
Device processed is arranged with appearance automatic checkout equipment, magnetic shoe part flow arrangement, magnetic shoe collating unit, transplanting boxing manipulator, magnetic shoe respectively
Device places robot, body turn-over device, magnetic shoe trunkful conveyer belt, pyrocondensation film sealing machine, stacking conveyer belt, robot palletizer
And tie up/wind membranous system connection.Appearance automatic checkout equipment in the present embodiment is the magnetic of Hangzhou Zhi Gan Science and Technology Ltd.s
Watt open defect automatic detecting machine,
Pyrocondensation film sealing machine produces for Shanghai Gu Hao package packing machinies Co., Ltd, modelStacking machine
Artificial Mitsubishi RV-7FL-1D-S11.
As shown in Fig. 2, the magnetic shoe part flow arrangement in the present embodiment includes magnetic shoe feeding web, magnetic shoe feeding web with
First shunting conveying band connection, magnetic shoe feeding web outer side edges are provided with shunting plucking piece, magnetic shoe feeding web inside
While being provided with shunting transmission conveyer belt, conveyer belt and the second shunting conveying band connection are transmitted.The first shunting in the present embodiment is defeated
It send band and second to shunt conveyer belt includes horizontal buffer part and tilts down setting unit；Shunt plucking piece be shunting plectrum or
Shunt cylinder.
As shown in figure 3, the magnetic shoe collating unit in the present embodiment includes the first arrangement conveyer belt, first, which arranges conveying, brings into
Mouth end is provided with the first plectrum moved upwards, and several first blocks, the first plectrum are evenly arranged on the first arrangement conveyer belt
It is connect with the first shunting conveyer belt outlet end；Second arrangement conveyer belt input end is provided with the second plectrum moved upwards, and second
It arranges and is evenly arranged with several second blocks on conveyer belt, the second plectrum is connect with the second shunting conveyer belt outlet end；First is whole
It is provided with transplanting boxing manipulator between reason conveyer belt and the second arrangement conveyer belt.The first plectrum in the present embodiment and second group
Piece includes plectrum head, and plectrum head is equipped with magnetic shoe placement section, and plectrum head is driven by plectrum motor；First arranges conveyer belt and second
The two sides for arranging conveyer belt are both provided with guiding belt, and guiding belt is connected with synchronous pulley, and is driven with guide motor.
As shown in figure 4, the magnetic shoe collating unit in the present embodiment includes four station turnplates, placement is provided on each station
Plate is placed front edge of board and is hinged with turntable, lifting cylinder is provided with below placement plate rear end.Placement plate rear end in the present embodiment is set
It is equipped with the positive cylinder of the first rule, placement plate side is provided with that fixed gauge is whole, and the placement plate other side is provided with the regular item of activity, activity
Regular item is connect with the second positive cylinder of rule.
Membranous system is tied up/wound described in the present embodiment and ties up conveyer belt including first, and first ties up conveyer belt side
While being provided with empty pallet feed mechanism, empty pallet feed mechanism and empty pallet storage conveying band connection, first, which ties up conveying, takes out of
Mouth end side is equipped with the first automatic flexible strapping machine, and first, which ties up conveyer belt outlet end, is equipped with pallet corner machine, the outlet of pallet corner machine
End is equipped with the second automatic flexible strapping machine, and the second automatic flexible strapping machine outlet end is automatic winding film machine, and automatic winding film machine outlet end is
Finished product rest area.
As shown in figure 5, the empty pallet feed mechanism in the present embodiment includes empty stack plate feed mechanism rack, the supply of empty stack plate
Empty stack plate is placed in mechanism rack, empty stack plate feed mechanism rack side lower part, which is provided with, only drops stop cylinder, only drop blocking gas
It is provided with separation cylinder below cylinder.
The implementation method of the above-mentioned automatic production line for magnetic shoe packaging, includes the following steps：
(1), magnetic shoe enters appearance automatic checkout equipment, and qualified magnetic shoe reaches magnetic shoe feeding web, and unqualified magnetic shoe picks
It removes；
(2), magnetic shoe is sent into from magnetic shoe feeding web, and a part of magnetic shoe enters the first shunting conveyer belt, shunts plectrum
Device is dialled in another part magnetic shoe on shunting transmission conveyer belt, and it is defeated that magnetic shoe is sent to the second shunting by shunting transmission conveyer belt
It send and takes；
(3), the magnetic shoe on the first shunting conveyer belt and the second shunting conveyer belt arrives separately at the first plectrum and the second plectrum
Place, the first plectrum and the second plectrum dial up, and due to the effect of the first block and the second block, so that magnetic shoe is erected and come, magnetic shoe
One piece connects one piece of arranged in sequence；Magnetic shoe is travelled forward by the first arrangement conveyer belt and the second arrangement conveyer belt；
(4), it places robot and grips cover board, be put into the placement plate nearest from robot is placed on four station turnplates,
Then four station turnplates rotate a station, reach the opposite place of transplanting boxing manipulator, at this point, lifting cylinder rises, placement plate
It is inclined to set；
(5), when the vertical magnetic shoe arrangement in step (3) is full, transplanting boxing manipulator grips magnetic shoe, is placed into step
(3) it in the placement plate in, after piling a row, places robot and grips parting bead, be placed into the side of magnetic shoe, into between-line spacing, transplanting
Boxing manipulator continues to grip magnetic shoe, is then placed into placement plate, places robot and continues to grip parting bead, recycles successively, directly
To piling entire placement plate；
(6), after placement plate piles magnetic shoe, four station turnplates are rotated further a station, at this point, the first positive cylinder of rule and the
The two positive cylinder movings of rule, make the magnetic shoe piled rule just；
(7), after the completion of magnetic shoe is advised just, four station turnplates are rotated further a station, place robot and grip babinet, then
It covers on the magnetic shoe that rule are just completed,
Then cover board is sent to together with babinet in body turn-over device, is then overturn；
(8), it after the completion of overturning, is sent on magnetic shoe trunkful conveyer belt, tag card is sticked on lid, sealed subsequently into pyrocondensation
Film machine carries out pyrocondensation sealer；
(9), after the completion of pyrocondensation sealer, continue to convey, when reaching at robot palletizer, robot palletizer is by packing box in code
Stacking is carried out on pile pallet；
(10), stacking completion after, empty pallet feed mechanism can from empty pallet store conveyer belt from feeding empty pallet to
First ties up conveyer belt, for preparing stacking next time；
(11), product has been piled on the pallet that stacking is completed, then has tied up conveyer belt by first and is transmitted, stacking is good
Pallet be sent to the first automatic flexible strapping machine with plastic baling band carry out it is lateral pack, then the communicated pallet corner machine that enters will
The good pallet of stacking rotates 90 degree, is packed in order to the longitudinal direction of pallet, the pallet after the completion of turning to is again by the second automatic flexible strapping machine
It ties up the longitudinal direction for carrying out pallet；
(12), the product for completing laterally and longitudinally to tie up is sent to the winding that automatic winding film machine carries out sealer, so far complete
At the packaging stacking of product, finished product rest area is reached later.
Magnetic shoe part flow arrangement includes magnetic shoe feeding web, magnetic shoe feeding web and first in step (2)~(8)
Shunting conveying band connection, magnetic shoe feeding web outer side edges are provided with shunting plucking piece, and magnetic shoe feeding web inner side edge is set
It is equipped with shunting transmission conveyer belt, transmits conveyer belt and the second shunting conveying band connection；Magnetic shoe collating unit includes that the first arrangement is defeated
Band, the first arrangement conveyer belt input end is sent to be provided with the first plectrum moved upwards, be evenly arranged on the first arrangement conveyer belt
Several first blocks, the first plectrum are connect with the first shunting conveyer belt outlet end；Second arrangement conveyer belt input end be provided with to
Second plectrum of upper movement is evenly arranged with several second blocks on the second arrangement conveyer belt, and the second plectrum shunts defeated with second
Band outlet end is sent to connect；It is provided with transplanting boxing manipulator between first arrangement conveyer belt and the second arrangement conveyer belt；Magnetic shoe is arranged
Array apparatus includes four station turnplates, and placement plate is provided on each station, places front edge of board and is hinged with turntable, under placement plate rear end
Side is provided with lifting cylinder；First shunting conveyer belt and the second shunting conveyer belt including horizontal buffer part and tilt down setting
Portion；It is shunting plectrum or shunting cylinder to shunt plucking piece；Placement plate rear end is provided with the positive cylinder of the first rule, and placement plate side is set
It is whole to be equipped with fixed gauge, the placement plate other side is provided with the regular item of activity, and the regular item of activity is connect with the second positive cylinder of rule.
Using the above structure and method, realize that fully-automatic production mode packs magnetic shoe, time saving and energy saving, production efficiency is high, packet
Packing quality is good, and energy-saving and emission-reduction are well received by consumers.
Above-mentioned specific implementation mode is the preferred embodiment of the present invention, can not be limited the invention, and others are appointed
The change or other equivalent substitute modes what is made without departing from technical scheme of the present invention, are included in the protection of the present invention
Within the scope of.
Claims (10)
1. a kind of automatic production line suitable for magnetic shoe packaging, it is characterised in that：Including appearance automatic checkout equipment, appearance is certainly
Dynamic detection device is connect with magnetic shoe part flow arrangement, and magnetic shoe part flow arrangement is connect with magnetic shoe collating unit, above magnetic shoe collating unit
It is provided with transplanting boxing manipulator, magnetic shoe collating unit outlet end is provided with magnetic shoe collating unit, and magnetic shoe collating unit side is set
It is equipped with placement robot, it is plate case feed mechanism to place robot side, and magnetic shoe collating unit outlet end is body turn-over device,
Body turn-over device outlet end connects magnetic shoe trunkful conveyer belt, and magnetic shoe trunkful conveyer belt is connect with pyrocondensation film sealing machine, pyrocondensation sealer
Machine outlet end is stacking conveyer belt, and stacking conveyer belt side is robot palletizer, and the connection of stacking conveyer belt outlet end is tied up/wound
Membranous system, controller respectively with appearance automatic checkout equipment, magnetic shoe part flow arrangement, magnetic shoe collating unit, transplanting boxing manipulator,
Magnetic shoe collating unit places robot, body turn-over device, magnetic shoe trunkful conveyer belt, pyrocondensation film sealing machine, stacking conveyer belt, code
Pile robot and tie up/wind membranous system connection.
2. the automatic production line according to claim 1 suitable for magnetic shoe packaging, it is characterised in that：The magnetic shoe shunting
Device includes magnetic shoe feeding web, and magnetic shoe feeding web is set to appearance automatic checkout equipment outlet end, magnetic shoe charging conveying
Band and the first shunting conveying band connection, magnetic shoe feeding web outer side edges are provided with shunting plucking piece, magnetic shoe feeding web
Inner side edge is provided with shunting transmission conveyer belt, transmits conveyer belt and the second shunting conveying band connection；The first shunting conveyer belt
Including horizontal buffer part and setting unit is tilted down with the second shunting conveyer belt；It is shunting plectrum or shunting to shunt plucking piece
Cylinder.
3. the automatic production line according to claim 2 suitable for magnetic shoe packaging, it is characterised in that：The magnetic shoe arranges
Device includes the first arrangement conveyer belt, and the first arrangement conveyer belt input end is provided with the first plectrum moved upwards, and first arranges
Several first blocks are evenly arranged on conveyer belt, the first plectrum is connect with the first shunting conveyer belt outlet end；Second arrangement is defeated
The second plectrum for being provided with and moving upwards with input end is sent, several second blocks are evenly arranged on the second arrangement conveyer belt, the
Two plectrums are connect with the second shunting conveyer belt outlet end；It is provided with transplanting between first arrangement conveyer belt and the second arrangement conveyer belt
Boxing manipulator；The two sides of the first arrangement conveyer belt and the second arrangement conveyer belt are both provided with guiding belt, are oriented to skin
Band is connected with synchronous pulley, and is driven with guide motor.
4. the automatic production line according to claim 1 suitable for magnetic shoe packaging, it is characterised in that：The magnetic shoe arrangement
Device includes four station turnplates, and placement plate is provided on each station, places front edge of board and is hinged with turntable, below placement plate rear end
It is provided with lifting cylinder.
5. the automatic production line according to claim 3 suitable for magnetic shoe packaging, it is characterised in that：First plectrum
Include plectrum head with the second plectrum, plectrum head is equipped with magnetic shoe placement section, and plectrum head is driven by plectrum motor.
6. the automatic production line according to claim 4 suitable for magnetic shoe packaging, it is characterised in that：After the placement plate
End is provided with the positive cylinder of the first rule, and placement plate side is provided with that fixed gauge is whole, and the placement plate other side is provided with the regular item of activity,
The regular item of activity is connect with the second positive cylinder of rule.
7. the automatic production line according to claim 4 suitable for magnetic shoe packaging, it is characterised in that：It is described to tie up/twine
Tie up conveyer belt including first around membranous system, first, which ties up conveyer belt a side, is provided with empty pallet feed mechanism, empty pallet into
To mechanism and empty pallet storage conveying band connection, first tie up conveyer belt outlet end side be equipped with the first automatic flexible strapping machine, first
It ties up conveyer belt outlet end and is equipped with pallet corner machine, pallet corner machine outlet end is equipped with the second automatic flexible strapping machine, the second automatic bundle
Bundle machine outlet end is automatic winding film machine, and automatic winding film machine outlet end is finished product rest area.
8. the automatic production line according to claim 7 suitable for magnetic shoe packaging, it is characterised in that：The empty pallet into
Include empty stack plate feed mechanism rack to mechanism, empty stack plate, empty stack plate feed mechanism machine are placed in empty stack plate feed mechanism rack
Frame side lower part, which is provided with, only drops stop cylinder, only drops and is provided with separation cylinder below stop cylinder.
9. the implementation method according to claim 1~8 any one of them for the automatic production line of magnetic shoe packaging, feature
It is, includes the following steps：
(1), magnetic shoe enters appearance automatic checkout equipment, and qualified magnetic shoe reaches magnetic shoe feeding web, and unqualified magnetic shoe is rejected；
(2), magnetic shoe is sent into from magnetic shoe feeding web, and a part of magnetic shoe enters the first shunting conveyer belt, shunts plucking piece
Another part magnetic shoe is dialled on shunting transmission conveyer belt, magnetic shoe is sent to the second shunting conveyer belt by shunting transmission conveyer belt
On；
(3), the magnetic shoe on the first shunting conveyer belt and the second shunting conveyer belt arrives separately at the first plectrum and the second plectrum, the
One plectrum and the second plectrum dial up, and due to the effect of the first block and the second block, so that magnetic shoe is erected and come, one piece of magnetic shoe connects
One piece of arranged in sequence；Magnetic shoe arranges conveyer belt and second by first and arranges conveyer belt brought forward；
(4), it places robot and grips cover board, be put into the placement plate nearest from robot is placed on four station turnplates, then
Four station turnplates rotate a station, reach and transplant the opposite place of boxing manipulator, at this point, lifting cylinder rises, placement plate is in incline
Tiltedly setting；
(5), when the vertical magnetic shoe arrangement in step (3) is full, transplanting boxing manipulator grips magnetic shoe, is placed into step (3)
Placement plate in, after piling a row, place robot and grip parting bead, be placed into the side of magnetic shoe, into between-line spacing, transplant recrater
Tool hand continues to grip magnetic shoe, is then placed into placement plate, places robot and continues to grip parting bead, recycles successively, until piling
Entire placement plate；
(6), after placement plate piles magnetic shoe, four station turnplates are rotated further a station, at this point, the positive cylinder of the first rule and the second rule
Positive cylinder moving makes the magnetic shoe piled rule just；
(7), after the completion of magnetic shoe is advised just, four station turnplates are rotated further a station, place robot and grip babinet, then lid arrives
It advises on the magnetic shoe just completed,
Then cover board is sent to together with babinet in body turn-over device, is then overturn；
(8), it after the completion of overturning, is sent on magnetic shoe trunkful conveyer belt, tag card is sticked on lid, subsequently into pyrocondensation film sealing machine
Carry out pyrocondensation sealer；
(9), after the completion of pyrocondensation sealer, continue to convey, when reaching at robot palletizer, robot palletizer is by packing box in stacking support
Stacking is carried out on disk；
(10), after stacking completion, empty pallet feed mechanism can be stored from empty pallet feeds empty pallet to first from conveyer belt
Conveyer belt is tied up, for preparing stacking next time；
(11), product has been piled on the pallet that stacking is completed, then has tied up conveyer belt by first and is transmitted, by the good support of stacking
Disk is sent to the first automatic flexible strapping machine and carries out packing for transverse direction with plastic baling band, then the communicated pallet corner machine that enters is by stacking
Good pallet rotates 90 degree, is packed in order to the longitudinal direction of pallet, the pallet after the completion of turning to is carried out by the second automatic flexible strapping machine again
It ties up the longitudinal direction of pallet；
(12), the product for completing laterally and longitudinally to tie up is sent to the winding that automatic winding film machine carries out sealer, so far completes production
The packaging stacking of product reaches finished product rest area later.
10. the implementation method of the automatic production line according to claim 9 for magnetic shoe packaging, it is characterised in that：Institute
It includes magnetic shoe feeding web, magnetic shoe feeding web and the first shunting conveyer belt to state magnetic shoe part flow arrangement in step (2)~(8)
Connection, magnetic shoe feeding web outer side edges are provided with shunting plucking piece, and magnetic shoe feeding web inner side edge is provided with shunting and passes
Defeated conveyer belt transmits conveyer belt and the second shunting conveying band connection；Magnetic shoe collating unit includes the first arrangement conveyer belt, and first is whole
Reason conveyer belt input end is provided with the first plectrum moved upwards, and several first gear are evenly arranged on the first arrangement conveyer belt
Block, the first plectrum are connect with the first shunting conveyer belt outlet end；Second arrangement conveyer belt input end is provided with the moved upwards
Two plectrums are evenly arranged with several second blocks on the second arrangement conveyer belt, and the second plectrum shunts conveyer belt outlet end with second
Connection；It is provided with transplanting boxing manipulator between first arrangement conveyer belt and the second arrangement conveyer belt；Magnetic shoe collating unit includes
Four station turnplates are provided with placement plate on each station, and it is hinged with turntable to place front edge of board, and lift is provided with below placement plate rear end
Rise cylinder；First shunting conveyer belt and the second shunting conveyer belt including horizontal buffer part and tilt down setting unit；Shunting is dialled
It is on chip to be set to shunting plectrum or shunting cylinder；Placement plate rear end is provided with the positive cylinder of the first rule, and placement plate side is provided with fixation
Regular item, the placement plate other side are provided with the regular item of activity, and the regular item of activity is connect with the second positive cylinder of rule.
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| CN201610517558.6A CN105947293B (en) | 2016-06-28 | 2016-06-28 | A kind of automatic production line and its implementation suitable for magnetic shoe packaging |
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| CN201610517558.6A CN105947293B (en) | 2016-06-28 | 2016-06-28 | A kind of automatic production line and its implementation suitable for magnetic shoe packaging |
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| CN105947293B true CN105947293B (en) | 2018-07-20 |
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Application publication date: 20160921 Assignee: Jinhua cimeng Intellectual Property Service Co.,Ltd. Assignor: HENGDIAN GROUP DMEGC MAGNETICS Co.,Ltd. Contract record no.: X2023330000883 Denomination of invention: An automated production line suitable for magnetic tile packaging and its implementation method Granted publication date: 20180720 License type: Common License Record date: 20231128 |
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