CN105932019A - Large power LED structure adopting COB packaging - Google Patents
Large power LED structure adopting COB packaging Download PDFInfo
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- CN105932019A CN105932019A CN201610301123.8A CN201610301123A CN105932019A CN 105932019 A CN105932019 A CN 105932019A CN 201610301123 A CN201610301123 A CN 201610301123A CN 105932019 A CN105932019 A CN 105932019A
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- Prior art keywords
- power led
- radiator
- cob
- led structure
- high power
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- 238000004806 packaging method and process Methods 0.000 title abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000000741 silica gel Substances 0.000 claims abstract description 11
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 11
- 238000009413 insulation Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 238000005538 encapsulation Methods 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 15
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 238000007788 roughening Methods 0.000 claims description 8
- 241000218202 Coptis Species 0.000 claims description 7
- 235000002991 Coptis groenlandica Nutrition 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 5
- 239000011368 organic material Substances 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 229910017083 AlN Inorganic materials 0.000 claims description 2
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 claims description 2
- 230000001788 irregular Effects 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 8
- 239000002184 metal Substances 0.000 abstract description 8
- 238000000605 extraction Methods 0.000 abstract description 5
- 230000005855 radiation Effects 0.000 abstract description 5
- 230000005693 optoelectronics Effects 0.000 abstract description 2
- 239000000758 substrate Substances 0.000 abstract description 2
- 238000007373 indentation Methods 0.000 abstract 1
- 238000002955 isolation Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 10
- 230000004888 barrier function Effects 0.000 description 8
- 239000003292 glue Substances 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 239000011889 copper foil Substances 0.000 description 6
- 230000017525 heat dissipation Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 230000004907 flux Effects 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000003984 copper intrauterine device Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011982 device technology Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/10—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers
- H01L25/13—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers the devices being of a type provided for in group H01L33/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
- H01L33/54—Encapsulations having a particular shape
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
- H01L33/642—Heat extraction or cooling elements characterized by the shape
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48135—Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
- H01L2224/48137—Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being arranged next to each other, e.g. on a common substrate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/005—Processes relating to semiconductor body packages relating to encapsulations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/0075—Processes relating to semiconductor body packages relating to heat extraction or cooling elements
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Computer Hardware Design (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Led Device Packages (AREA)
Abstract
The invention discloses a large power LED structure adopting COB packaging and belongs to the technical field of optoelectronic devices. The large power LED structure includes a radiator, and a LED chip structure and a packaging layer which are arranged on the radiator. The radiator is characterized by electrical isolation. The large power LED structure, compared with current LED structures, removes an insulation layer, a metal substrate, and a heat conduction silica gel layer, shortens a heat transfer path, improves heat radiation performances, and reduces chip junction temperature. According to the invention, the packaging layer of the large power LED structure has an undulated surface of protrusions or/and indentations, which effectively increases the efficiency of light extraction. According to the invention, the radiator of the large power LED structure has a surface which is provided with grooves, which further shortens the heat radiation path and increases heat radiation performances. According to the invention, the large power LED structure has low manufacturing cost and simple structure, and is conducive to large scale mass production.
Description
Technical field
The invention belongs to optoelectronic device technology field, be specifically related to a kind of use that COB encapsulates high-power
LED structure.
Background technology
Light emitting diode (Light Emitting Diode, LED) has that volume is little, life-span length, low in energy consumption,
The advantages such as good stability, are widely used to illumination, backlight shows, in the daily life such as automobile lamp.At present
Most widely used is great power LED, but along with the increase of chip power, the heat dissipation problem of great power LED
Increasingly severe.The heat being collected in LED chip not only affects its Electronic Performance, also can affect its brightness
And color.Along with the rising of temperature, spectrum can occur red shift, and luminous efficiency declines;And the too high meeting of temperature makes glimmering
The efficiency of light powder and service life reduction, the luminescent properties causing LED chip is poor, life-span low even device permanent
Damage.
COB encapsulation refers to fix on large scale package support plurality of LEDs chip, by the mutual connection in series-parallel of routing,
Coating mixed fluorescent powder silica gel, and solidify the packing forms of silica gel, structure is as shown in Figure 1.In COB encapsulation
It is that plurality of LEDs chip is fixed on metal basal board, by plurality of LEDs chip rational deployment on substrate
The gathering of metal basal board amount of localized heat can be prevented effectively from, alleviate the problem that heat radiation is bad to a certain extent, with
Time plurality of LEDs chip light can be made again more uniform.COB encapsulation in sinking path be chip to crystal-bonding adhesive,
Arrive insulating barrier again, be then delivered to radiating element by heat conductive silica gel;But the thermal conductivity of insulating barrier is the lowest, meeting
Affect heat-transfer effect, although and in COB encapsulation the silica gel of surface-coated can improve efficiency of light extraction, but have
Light can be limited in chip internal because of total reflection, or through multiple total reflection from chip sides outgoing, very
To being consumed by absorption, reduce the light extraction efficiency of chip.
Summary of the invention
The present invention is directed to the defect that background technology exists, it is proposed that a kind of great power LED using COB to encapsulate
Structure, efficiently solves the problem that in tradition COB encapsulating structure, the lower thermal conductivity of insulating barrier causes poor heat transfer.
High power LED structure of the present invention heat radiation is good, and junction temperature of chip is low, and light emission rate is high.
Technical scheme is as follows:
A kind of high power LED structure using COB to encapsulate, it is characterised in that include radiator 2, and
Being positioned at the LED chip structure 3 on radiator and encapsulated layer 1, described radiator 2 is electric insulation radiator.
Further, described encapsulated layer 1 surface is the projection just risen and fallen or/and cave in, described projection or recessed
Fall into as rule or/and irregular figure.
Further, described encapsulated layer 1 surface is the triangular hill structure of rule.
Further, described encapsulated layer 1 is high-molecular organic material and the mixture of fluorescent material of low-refraction,
The high-molecular organic material of described low-refraction is epoxy resin or silica gel etc..
Further, described radiator 2 is electric insulation radiator, including ceramic heat sink, aluminium nitride radiator
Deng.
Further, groove is offered on described radiator 2 surface, and described LED chip structure 3 is arranged at groove
In, can effectively shorten heat dissipation path.
Further, groove is offered by methods such as machine cuts in described radiator 2 surface, the groove offered
The degree of depth is 0.05~0.2mm.
Further, described LED chip structure 3 includes multiple series connection or series-parallel LED chip, many
Realize connection in series-parallel by gold thread or aluminum steel between individual LED chip to connect.
The manufacture method of a kind of high power LED structure using COB to encapsulate, comprises the following steps:
Step 1: fix multiple LED chip by crystal-bonding adhesive in electric insulation spreader surface, forms LED core
Chip architecture 3;
Step 2: prepare silica-based roughening template;
Step 3: the electric insulation spreader surface coating of the band LED chip structure 3 obtained in step 1 is organic
Macromolecular material and the mixture of fluorescent material, as encapsulated layer, silica-based roughening template step 2 obtained falls to press
On encapsulated layer, solidification, take off roughening template, i.e. can get the great power LED of COB of the present invention encapsulation
Structure.
The invention have the benefit that high power LED structure that the present invention provides compared with existing LED structure,
Eliminate insulating barrier, metal basal board, thermal conductive silicon glue-line, shorten heat-transfer path, improve heat dispersion, fall
Low junction temperature of chip;The encapsulated layer surface of high power LED structure of the present invention is that the projection that rises and falls of height is or/and recessed
Fall into, be effectively increased the light extraction efficiency of chip;Radiator 2 surface in high power LED structure of the present invention is opened
If groove, further shorten heat dissipation path, improve heat dispersion;High power LED structure system of the present invention
Make low cost, simple in construction, be advantageously implemented large-scale batch production.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the high power LED structure of the employing COB encapsulation in background technology;Wherein, 1
For encapsulated layer, 2 is radiator, and 3 is LED chip structure, and 4 is gold thread, and 6 is Copper Foil, and 7 is crystal-bonding adhesive,
8 is box dam glue, and 9 is insulating barrier, and 10 is metal basal board, and 11 is heat conductive silica gel;
Fig. 2 is the hot analogous diagram of the high power LED structure of the employing COB encapsulation in background technology;
Fig. 3 is the light analogous diagram of the high power LED structure of the employing COB encapsulation in background technology;
Fig. 4 is the structural representation of the high power LED structure that the present invention uses COB to encapsulate;Wherein, 1 is
Encapsulated layer, 2 is radiator, and 3 is LED chip structure, and 4 is gold thread, and 5 is that the triangle of rule of surface is convex
Playing structure, 6 is Copper Foil, and 7 is crystal-bonding adhesive, and 8 is box dam glue;
Fig. 5 is a kind of tandem junction of LED chip in the high power LED structure that the present invention uses COB to encapsulate
Structure;
Fig. 6 is a kind of connection in series-parallel of LED chip in the high power LED structure that the present invention uses COB to encapsulate
Structure;
Fig. 7 is the technique preparation flow figure that the embodiment of the present invention uses the high power LED structure of COB encapsulation;
Fig. 8 is the hot analogous diagram that the embodiment of the present invention uses the high power LED structure of COB encapsulation;
Fig. 9 is the light analogous diagram that the embodiment of the present invention uses the high power LED structure of COB encapsulation;
Figure 10 be the embodiment of the present invention use COB encapsulation high power LED structure in LED chip string also
Connection mode and dimensional parameters.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, technical scheme is described in detail in detail.
As it is shown in figure 1, the high power LED structure of the existing employing COB encapsulation for mentioning in background technology
Schematic diagram, including radiator 2 and be sequentially located at the heat conductive silica gel 11 on radiator 2, metal basal board
10, insulating barrier 9, LED chip structure 3 and encapsulated layer 1, described radiator 2 is metal heat sink, described
LED chip structure 3 is fixed on insulating barrier 9 by crystal-bonding adhesive 7, described radiator two ends connection copper foil 6
Drawing as electrode, radiator 2 and LED chip structure 3 surface cover encapsulated layer 1, for packaging,
The upper surface of described encapsulated layer 1 is flat configuration, and described box dam glue 8 surrounds encapsulated layer, prevents encapsulated layer material
Spilling.
Further, described LED chip structure 3 includes multiple series connection or series-parallel LED chip, logical
Cross full-automatic COB bonder and realize the binding of multiple chip, then use gold thread 4 to realize multiple LED chip
Connection in series-parallel.
Fig. 2 is the hot analogous diagram of the high power LED structure of the employing COB encapsulation in background technology;Emulation bar
Part is: room temperature 25 DEG C, and chip total thermal power is 0.8W.As shown in Figure 2, the great power LED of background technology
The junction temperature of chip of structure is 98.7 DEG C.Fig. 3 is the great power LED knot of the employing COB encapsulation in background technology
The light analogous diagram of structure;Simulated conditions is: each chip emission luminous flux is 0.05lm, each chip light line number
It is 10000.From the figure 3, it may be seen that background technology uses the light emission rate of the high power LED structure of COB encapsulation
It is 0.31404.
As shown in Figure 4, the structural representation of high power LED structure that COB encapsulates is used for the present invention;Bag
Include radiator 2, and be positioned at the LED chip structure 3 on radiator and encapsulated layer 1, described radiator 2
For electric insulation radiator, described LED chip structure 3 is fixed on radiator 2 by crystal-bonding adhesive 7, institute
Stating radiator 2 two ends connection copper foil 6 to draw as electrode, radiator 2 and LED chip structure 3 surface are covered
Lid encapsulated layer 1, for packaging, described box dam glue 8 surrounds encapsulated layer, prevents the spilling of encapsulated layer material.
LED chip structure 3 is directly arranged on radiator 2 by the present invention, eliminate insulating barrier, metal basal board,
Heat conductive silica gel, shortens heat-transfer path, has more preferable heat dispersion.
Further, described encapsulated layer 1 surface is the triangular hill structure 5 of rule, is effectively increased chip
Light extraction efficiency.
Further, the degree of depth is offered by methods such as machine cuts in described radiator 2 surface is 0.05~0.2mm
Groove, described LED chip structure 3 is arranged in groove, can effectively shorten heat dissipation path.
Further, described encapsulated layer 1 is high-molecular organic material and the mixture of fluorescent material of low-refraction,
Vacuum defoamation machine is used to remove the submicron formed in high-molecular organic material and fluorescent material mixed process before using
Residual bubble.
Further, described LED chip structure 3 include multiple series connection or series-parallel LED chip (as
Fig. 5, shown in 6), realized the binding of multiple chip by full-automatic COB bonder;Multiple LED chip are led to
Cross crystal-bonding adhesive and be fixed on radiator, then use gold thread or aluminum steel to realize the connection in series-parallel of multiple LED chip.
Further, described crystal-bonding adhesive 7 is conductive silver paste or conduction stannum slurry, uses point gum machine coating;Described gold
Line 4 obtains by automatic gold wire ball bonding wire is machine-processed;Described box dam glue 8 is organic silica gel, and effect is to prevent encapsulated layer
The spilling of material.
Embodiment
A kind of high power LED structure using COB to encapsulate, including radiator 2, and be positioned at radiator it
On LED chip structure 3 and encapsulated layer 1;Described encapsulated layer 1 is the mixture of epoxy resin and fluorescent material;
Described radiator 2 is ceramic heat sink, and the size of radiator is 10mm*10mm*1.5mm, heatsink fins
The spacing of sheet can affect the convection current with air, and the thickness of fin can affect the area with air contact, and then impact
The performance of radiator and junction temperature of chip, the present embodiment optimizes through many-side and is set to by heat radiator fin thickness
0.5mm, is highly set to 8mm, and spacing is set to 1mm;The spacing of LED chip can affect radiator table
The thermograde in face and the distribution of each junction temperature of chip, also can affect maximum and the meansigma methods of illuminance, the present embodiment
After many suboptimization, chip horizontal spacing being set to 2mm, longitudinal pitch is set to 2mm, such as Figure 10
Shown in;Described radiator 2 surface configuration groove, depth of groove is 0.15mm, and width is 0.4mm.
Fig. 7 is the technique preparation flow figure that the embodiment of the present invention uses the high power LED structure of COB encapsulation;
First, on ceramic heat sink surface by the method for machine cuts offer the degree of depth be 0.15mm, width be 0.4mm
Groove, Copper Foil 6 is fixed on ceramic heat sink both sides, uses automatic, high precision point gum machine by crystal-bonding adhesive 7
It is coated in groove, then uses full-automatic COB bonder LED chip to be bundled on crystal-bonding adhesive 7, pass through
Automatically LED chip gold thread 4 is connected into the series parallel structure shown in Figure 10 by gold wire ball bonding equipment, is formed
LED chip structure 3;Then use COB vision box dam point gum machine that box dam glue 8 is accurately coated on Copper Foil 6
On, 150 DEG C of solidification 30min, use automatic, high precision point gum machine that encapsulated layer material is coated on box dam glue 8 subsequently
Enclosed region, makes its surface be planar structure owing to encapsulated layer material self has good mobility, uses tool
The silica-based roughening template of well-regulated triangular shaped recess is pressed on encapsulated layer, solidifies 1h at 100~150 DEG C,
Take off roughening template, i.e. can get the high power LED structure of embodiment COB encapsulation.
Fig. 8 is the hot analogous diagram that embodiment uses the high power LED structure of COB encapsulation;Simulated conditions is:
Room temperature 25 DEG C, chip total thermal power is 0.8W.As shown in Figure 8, embodiment uses the big merit of COB encapsulation
The junction temperature of chip of rate LED structure is 95.8 DEG C, compares background technology structure and reduces 2.9 DEG C.
Fig. 9 is the light analogous diagram that embodiment uses the high power LED structure of COB encapsulation;Simulated conditions is:
Each chip emission luminous flux is 0.05lm, and each chip light line number is 10000.As shown in Figure 9, no matter
From illumination maximum, minima, meansigma methods, or on luminous flux, light total number, LED junction of the present invention
Structure, compared with background technology, all demonstrates that more preferable result, the light emission rate of LED structure of the present invention are 0.53565,
It is significantly increased relative to the 0.31404 of background technology structure.
Claims (10)
1. the high power LED structure using COB to encapsulate, it is characterised in that include radiator (2),
And it being positioned at the LED chip structure (3) on radiator and encapsulated layer (1), described radiator (2) is
Electric insulation radiator.
The high power LED structure of COB the most according to claim 1 encapsulation, it is characterised in that institute
Stating encapsulated layer surface is the projection just risen and fallen or/and cave in.
The high power LED structure of COB the most according to claim 2 encapsulation, it is characterised in that institute
State raised or sunken for rule or/and irregular figure.
The high power LED structure of COB the most according to claim 1 encapsulation, it is characterised in that institute
State the triangular hill structure that encapsulated layer surface is rule.
The high power LED structure of COB the most according to claim 1 encapsulation, it is characterised in that institute
State high-molecular organic material and the mixture of fluorescent material that encapsulated layer is low-refraction, described low-refraction organic
Macromolecular material is epoxy resin or silica gel.
The high power LED structure of COB the most according to claim 1 encapsulation, it is characterised in that institute
Stating electric insulation radiator is ceramic heat sink or aluminium nitride radiator.
The high power LED structure of COB the most according to claim 1 encapsulation, it is characterised in that institute
Stating radiator (2) surface and offer groove, described LED chip structure (3) is arranged in groove.
The high power LED structure of COB the most according to claim 7 encapsulation, it is characterised in that institute
Stating groove uses machine cuts method to offer, and the degree of depth of groove is 0.05~0.2mm.
The high power LED structure of COB the most according to claim 1 encapsulation, it is characterised in that institute
State LED chip structure and include multiple series connection or series-parallel LED chip, logical between multiple LED chip
Cross gold thread or aluminum steel realizes connection in series-parallel and connects.
10. use a manufacture method for the high power LED structure that COB encapsulates, comprise the following steps:
Step 1: fix multiple LED chip by crystal-bonding adhesive in electric insulation spreader surface, forms LED core
Chip architecture (3);
Step 2: prepare silica-based roughening template;
Step 3: the electric insulation spreader surface of the band LED chip structure (3) obtained in step 1 is coated with
Machine macromolecular material and the mixture of fluorescent material, as encapsulated layer, silica-based roughening template step 2 obtained is fallen
It is pressed on encapsulated layer, solidification, takes off roughening template, i.e. can get the high-power of COB of the present invention encapsulation
LED structure.
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CN201610301123.8A CN105932019A (en) | 2016-05-09 | 2016-05-09 | Large power LED structure adopting COB packaging |
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CN201610301123.8A CN105932019A (en) | 2016-05-09 | 2016-05-09 | Large power LED structure adopting COB packaging |
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CN (1) | CN105932019A (en) |
Cited By (6)
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CN107396533A (en) * | 2017-09-05 | 2017-11-24 | 安徽晶格尔电子有限公司 | A kind of circuit board and its processing method that can measure own temperature |
CN108269902A (en) * | 2018-01-16 | 2018-07-10 | 深圳市光脉电子有限公司 | A kind of LED encapsulation structure and its packaging method |
CN111725376A (en) * | 2020-06-20 | 2020-09-29 | 广州市鸿利显示电子有限公司 | Preparation method of light source assembly |
CN113224219A (en) * | 2021-05-10 | 2021-08-06 | 珠海市宏科光电子有限公司 | Manufacturing method of intelligent full-color-mixing COB light source |
CN113241398A (en) * | 2021-05-21 | 2021-08-10 | 珠海市宏科光电子有限公司 | COB light source packaging heat balance treatment process |
CN110959199B (en) * | 2017-08-28 | 2023-12-15 | 奥斯兰姆奥普托半导体有限责任公司 | Optoelectronic semiconductor component and method for producing an optoelectronic semiconductor component |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110959199B (en) * | 2017-08-28 | 2023-12-15 | 奥斯兰姆奥普托半导体有限责任公司 | Optoelectronic semiconductor component and method for producing an optoelectronic semiconductor component |
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CN108269902A (en) * | 2018-01-16 | 2018-07-10 | 深圳市光脉电子有限公司 | A kind of LED encapsulation structure and its packaging method |
CN111725376A (en) * | 2020-06-20 | 2020-09-29 | 广州市鸿利显示电子有限公司 | Preparation method of light source assembly |
CN113224219A (en) * | 2021-05-10 | 2021-08-06 | 珠海市宏科光电子有限公司 | Manufacturing method of intelligent full-color-mixing COB light source |
CN113241398A (en) * | 2021-05-21 | 2021-08-10 | 珠海市宏科光电子有限公司 | COB light source packaging heat balance treatment process |
CN113241398B (en) * | 2021-05-21 | 2021-11-02 | 珠海市宏科光电子有限公司 | COB light source packaging heat balance treatment process |
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