CN105884275A - Elastic concrete and preparation method thereof - Google Patents

Elastic concrete and preparation method thereof Download PDF

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Publication number
CN105884275A
CN105884275A CN201610219187.3A CN201610219187A CN105884275A CN 105884275 A CN105884275 A CN 105884275A CN 201610219187 A CN201610219187 A CN 201610219187A CN 105884275 A CN105884275 A CN 105884275A
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Prior art keywords
mesh
concrete
elastic concrete
elastic
performed polymer
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CN201610219187.3A
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CN105884275B (en
Inventor
雷斌
杨启文
谢剑峰
范志峰
刘翠萍
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Guangzhou Krystic Building Materials Co Ltd
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Guangzhou Krystic Building Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Road Paving Structures (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention discloses elastic concrete and a preparation method thereof. The elastic concrete comprises raw materials in percentage by weight as follows: 10%-40% of a two-component prepolymer, 10%-40% of a curing agent, 5%-40% of quartz sand, 1%-3% of silica fume, 0-20% of talc, 0-20% of cement, 0-15% of steel fibers and 0.1%-1% of an antifoaming agent. The elastic concrete has good elastic deformation capacity, an impact effect on a concrete member can be well dissipated through elastic deformation of the concrete, the elastic concrete has the advantages of high strength, better toughness, higher breaking strength, rapid curing property, better caking performance and wear resistance and can be applied to aspects of roads, bridges, floors, runways and the like.

Description

A kind of elastic concrete and preparation method thereof
Technical field
The present invention relates to a kind of elastic concrete and preparation method thereof.
Background technology
Along with developing rapidly of economy and going deep into of modernization construction, highway, city intersection and high-speed iron Road emerges in multitude, and the application of concrete also gets more and more, and the requirement to its performance is more and more higher simultaneously.Mixed Expanding with heat and contract with cold of solidifying soil itself compromises the durability of xoncrete structure, greatly so xoncrete structure is necessary Arranging expansion joint, the filling of conventional concrete extension joint uses steel plate or polyurethane and Colophonium to connect, steel plate bullet Property limited, polyurethane and asphalt elasticity are fine, but ageing-resistant ability is the poorest, and with the bonding of concrete Power is not ideal enough.Therefore, under conditions of satisfied use intensity, how to improve concrete impact resistance, The performance such as durability and cohesive force is the significant problem that scientific researcher faces.To this end, researchers seek The new concrete that a kind of engineering property is excellent, i.e. elastic concrete is looked for improve many performances of concrete, Even give its new performance.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of has good elastic deformability, by self Elastic deformation can dissipate very well percussion suffered by concrete component, have high intensity, preferable toughness, Bigger rupture strength, fast setting, preferable caking property, wear-resisting, and road, bridge, building can be applied to The elastic concrete of the aspect such as plate, runway.
Technology and method in order to solve the employing of the above-mentioned problem present invention are as follows:
A kind of elastic concrete, including the raw material of following percentage by weight: double-component performed polymer 10-40%, Gu Agent 10-40%, quartz sand 5-40%, SILICA FUME 1-3%, Pulvis Talci 0-20%, cement 0-20%, steel is fine Dimension 0-15% and defoamer 0.1-1%.
Further, described performed polymer is polyurethanes, including modified polyisocyanate, terminal hydroxy group performed polymer With one or more in enclosed type performed polymer.
Further, described firming agent be toluene di-isocyanate(TDI), 4,4 '-methyl diphenylene diisocyanate, six One or more in methylene diisocyanate.
Further, described quartz sand specification be 10-20 mesh, 16-32 mesh, 30-60 mesh, 70-120 mesh or 325 mesh.
Further, described Pulvis Talci specification is 200 mesh, 325 mesh, 1250 mesh or 2500 mesh.
Further, described defoamer is organic silicon defoamer.
Further, described SILICA FUME specific surface area >=25000m2/ kg, silicon content >=98%.
Further, described cement is Portland cement, and specification is P.O.42.5R or P.O.52.5R.
The preparation method of a kind of elastic concrete, takes quartz sand 5-40%, SILICA FUME 1-3% by total mass ratio, Pulvis Talci 0-20%, cement 0-20%, steel fibre 0-15% and defoamer 0.1-1% are placed in stirring container and stir Uniformly obtain aggregate;Secondly total mass ratio takes firming agent 10-40% and joins aggregate high speed and stir;? Rear total mass ratio takes double-component performed polymer 10-40% and again adds, and high-speed stirred is to uniformly.
The invention have the benefit that the use of the performed polymer in this elastic concrete and firming agent can improve The curing rate of concrete, makes concrete have elasticity and the anti-wear performance of excellence, it is thus possible to improve material simultaneously Material impact resistance;Quartz sand as addition of gathering materials, can improve the intensity of concrete;SILICA FUME is as filling out Charge can make concrete more closely knit by the intergranular hole of filled stone sand, thus improves its intensity, additionally, SILICA FUME can efficiently control concrete expansion, increases shrinkage factor;Pulvis Talci can increase as inserts The mobility of concrete mix.
Detailed description of the invention
Embodiment 1:
A kind of elastic concrete, is made up of double-component performed polymer A, firming agent B and special aggregate C, special Aggregate C is constituted as follows: quartz sand 300g, SILICA FUME 10g, cement 80g, and defoamer 10g adds mixing and holds Device stirs, is subsequently adding curing agent toluene diisocyanate 300g, high-speed stirred 4min, finally adds Enter terminal hydroxy group performed polymer 300g and i.e. obtain this product to above-mentioned compound high speed stirring 3min.
Embodiment 2:
A kind of elastic concrete, is made up of double-component performed polymer A, firming agent B and special aggregate C, special Aggregate C is constituted as follows: quartz sand 360g, steel fibre 120g, SILICA FUME 10g, and defoamer 10g adds mixed Close in container and stir, be subsequently adding curing agent toluene diisocyanate 250g, high-speed stirred 4min, Rear addition terminal hydroxy group performed polymer 250g i.e. obtains this product to above-mentioned compound high speed stirring 3min.
Embodiment 3:
A kind of elastic concrete, is made up of double-component performed polymer A, firming agent B and special aggregate C, special Aggregate C is constituted as follows: quartz sand 360g, steel fibre 115g, SILICA FUME 15g, and defoamer 10g adds mixed Close in container and stir, be subsequently adding firming agent hexamethylene diisocyanate 250g, high-speed stirred 4min, It is eventually adding modified polyisocyanate 250g and i.e. obtains this product to above-mentioned compound high speed stirring 3min.
Embodiment 4:
A kind of elastic concrete, is made up of double-component performed polymer A, firming agent B and special aggregate C, special Aggregate C is constituted as follows: quartz sand 400g, Pulvis Talci 120g, SILICA FUME 20g, and defoamer 10g adds mixed Close in container and stir, be subsequently adding firming agent hexamethylene diisocyanate 225g, high-speed stirred 4min, It is eventually adding modified polyisocyanate 225g and i.e. obtains this product to above-mentioned compound high speed stirring 3min.
Embodiment 5:
A kind of elastic concrete, is made up of double-component performed polymer A, firming agent B and special aggregate C.Special Aggregate C is constituted as follows: quartz sand 400g, Pulvis Talci 130g, SILICA FUME 20g, and defoamer 10g adds mixed Close in container and stir, be subsequently adding firming agent hexamethylene diisocyanate 220g, high-speed stirred 4min, It is eventually adding modified polyisocyanate 220g and i.e. obtains this product to above-mentioned compound high speed stirring 3min.
In embodiment 1-embodiment 5, checking different proportioning raw materials, select effect optimal set, result is shown in Following table.
Embodiment 1 2 3 4 5
Hardening time 14min 13min 10min 10min 10min
Mobility Preferably Preferably Preferably Good Good
Degrees of expansion Slightly Slightly Nothing Nothing Nothing
Comprcssive strength 25.4MPa 25.5MPa 25.9MPa 30MPa 40MPa
Resilience (5% deformation) 97% 96% 96% 99% 99%
With concrete binding power 1.9MPa 2.2MPa 2.2MPa 2.8MPa 2.8MPa
Impact resistance Free from flaw Free from flaw Free from flaw Free from flaw Free from flaw
As can be seen here, the proportioning in embodiment 5 can reach the optimal using effect of elastic concrete.
The invention has the beneficial effects as follows: performed polymer and the use of firming agent in this elastic concrete can improve The curing rate of concrete, makes concrete have elasticity and the anti-wear performance of excellence, it is thus possible to improve material simultaneously Material impact resistance;Quartz sand as addition of gathering materials, can improve the intensity of concrete;SILICA FUME is as filling out Charge can make concrete more closely knit by the intergranular hole of filled stone sand, thus improves its intensity, additionally, SILICA FUME can efficiently control concrete expansion, increases shrinkage factor;Pulvis Talci can increase as inserts The mobility of concrete mix.
The above, the only detailed description of the invention of the present invention, but protection scope of the present invention is not limited to This, any change expected without creative work or replacement, all should contain in protection scope of the present invention Within, therefore, protection scope of the present invention should be as the criterion with the protection domain that claims are limited.

Claims (9)

1. an elastic concrete, it is characterised in that: include the raw material of following percentage by weight: double-component performed polymer 10-40%, firming agent 10-40%, quartz sand 5-40%, SILICA FUME 1-3%, Pulvis Talci 0-20%, cement 0-20%, steel fibre 0-15% and defoamer 0.1-1%.
Elastic concrete the most according to claim 1, it is characterised in that: described performed polymer is polyurethanes, including one or more in modified polyisocyanate, terminal hydroxy group performed polymer and enclosed type performed polymer.
Elastic concrete the most according to claim 1, it is characterised in that: described firming agent be toluene di-isocyanate(TDI), 4, one or more in 4 '-methyl diphenylene diisocyanate, hexamethylene diisocyanate.
Elastic concrete the most according to claim 1, it is characterised in that: described quartz sand specification is 10-20 mesh, 16-32 mesh, 30-60 mesh, 70-120 mesh or 325 mesh.
Elastic concrete the most according to claim 1, it is characterised in that: described Pulvis Talci specification is 200 mesh, 325 mesh, 1250 mesh or 2500 mesh.
Elastic concrete the most according to claim 1, it is characterised in that: described defoamer is organic silicon defoamer.
Elastic concrete the most according to claim 1, it is characterised in that: described SILICA FUME specific surface area >=25000m2/ kg, silicon content >=98%.
Elastic concrete the most according to claim 1, it is characterised in that: described cement is Portland cement, and specification is P.O.42.5R or P.O.52.5R.
9. the preparation method of an elastic concrete, it is characterised in that: by total mass ratio take quartz sand 5-40%, SILICA FUME 1-3%, Pulvis Talci 0-20%, cement 0-20%, steel fibre 0-15% and defoamer 0.1-1% be placed on stirring container in be uniformly mixing to obtain aggregate;Secondly total mass ratio takes firming agent 10-40% and joins aggregate high speed and stir;Last total mass ratio takes double-component performed polymer 10-40% and again adds, and high-speed stirred is to uniformly.
CN201610219187.3A 2016-04-08 2016-04-08 A kind of elastic concrete and preparation method thereof Active CN105884275B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110863670A (en) * 2019-12-12 2020-03-06 山东奥能电力科技有限公司 Method for repairing corrosion of tower foot of transmission steel tower
CN112441795A (en) * 2020-12-07 2021-03-05 斯博锐精细化学品(广东)有限公司 Cement-based non-vibration ramp material and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101735595A (en) * 2009-12-08 2010-06-16 中国铁道科学研究院金属及化学研究所 Polyurethane resin composition, preparation method and application thereof
CN101838514A (en) * 2010-01-27 2010-09-22 北京高盟新材料股份有限公司 Method for preparing polyurethane adhesive
CN102617070A (en) * 2012-03-23 2012-08-01 重庆市智翔铺道技术工程有限公司 Polyurethane asphalt concrete as well as preparation method and application thereof
CN103627330A (en) * 2012-08-29 2014-03-12 卢清友 Composite rubber material
CN105036612A (en) * 2015-07-23 2015-11-11 南京道润交通科技有限公司 High-strength super-toughness resin concrete and preparing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101735595A (en) * 2009-12-08 2010-06-16 中国铁道科学研究院金属及化学研究所 Polyurethane resin composition, preparation method and application thereof
CN101838514A (en) * 2010-01-27 2010-09-22 北京高盟新材料股份有限公司 Method for preparing polyurethane adhesive
CN102617070A (en) * 2012-03-23 2012-08-01 重庆市智翔铺道技术工程有限公司 Polyurethane asphalt concrete as well as preparation method and application thereof
CN103627330A (en) * 2012-08-29 2014-03-12 卢清友 Composite rubber material
CN105036612A (en) * 2015-07-23 2015-11-11 南京道润交通科技有限公司 High-strength super-toughness resin concrete and preparing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110863670A (en) * 2019-12-12 2020-03-06 山东奥能电力科技有限公司 Method for repairing corrosion of tower foot of transmission steel tower
CN112441795A (en) * 2020-12-07 2021-03-05 斯博锐精细化学品(广东)有限公司 Cement-based non-vibration ramp material and preparation method thereof
CN112441795B (en) * 2020-12-07 2021-06-25 斯博锐精细化学品(广东)有限公司 Cement-based non-vibration ramp material and preparation method thereof

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Inventor after: Lei Bin

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Inventor after: Zhang Yucai

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Denomination of invention: Elastic concrete and preparation method thereof

Effective date of registration: 20190327

Granted publication date: 20181109

Pledgee: Bank of China Limited by Share Ltd. Guangzhou Panyu branch

Pledgor: GUANGZHOU KRYSTIC BUILDING MATERIALS Co.,Ltd.

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Denomination of invention: An elastic concrete and its preparation method

Granted publication date: 20181109

Pledgee: Bank of China Limited by Share Ltd. Guangzhou Panyu branch

Pledgor: GUANGZHOU KRYSTIC BUILDING MATERIALS Co.,Ltd.

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