CN105881034B - Prickle plate cathode line automatic assembly line - Google Patents

Prickle plate cathode line automatic assembly line Download PDF

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Publication number
CN105881034B
CN105881034B CN201610411768.7A CN201610411768A CN105881034B CN 105881034 B CN105881034 B CN 105881034B CN 201610411768 A CN201610411768 A CN 201610411768A CN 105881034 B CN105881034 B CN 105881034B
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China
Prior art keywords
tube sheet
prickle plate
half tube
termination
automatic
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CN201610411768.7A
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CN105881034A (en
Inventor
曹华平
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Guangdong Yi Heng Industrial Equipment Co Ltd
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Guangdong Yi Heng Industrial Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of prickle plate cathode line automatic assembly line, including semicanal panel moulding apparatus, half tube sheet automatic cutting off table, half tube sheet length adjustment mechanism, half tube sheet stacking mechanism, termination feeding device, termination bonding machine, prickle plate automatic moulding feed mechanism, prickle plate automatic welding machine, welding walking travel mechanism, automatic putting boxing mechanism and feeding device.The prickle plate cathode line automatic assembly line of the present invention realizes the automated production of prickle plate cathode line, and manless production reduces operation artificial, reduce cost of labor, improve production yields, the quality of product is also well controlled, it is ensured that product it is consistent and reliable.

Description

Prickle plate cathode line automatic assembly line
Technical field
The invention belongs to prickle plate cathode line production equipment technical field, it is related to a kind of prickle plate cathode line and produces automatically Line.
Background technology
Prickle plate cathode line is more and more important in environmental protection as a part essential in power plant cleaner In the case of increasingly stricter, it is using more and more, and it is just increasing that corresponding its produces capacity requirements.At present, we Environmental Protection in China enterprise be usually using the pattern based on artificial production, its production yields, quality etc. it is serious dependent on artificial, it is raw Yield poorly, quality conformance it is poor.
Therefore, a kind of necessary prickle plate cathode line automatic assembly line of design, the prickle plate cathode line automatic assembly line Automatic production prickle plate cathode line, so as to improve production yields and ensure the quality of product.
The content of the invention
It is an object of the invention to provide a kind of prickle plate cathode line automatic assembly line, given birth to automatically using the prickle plate cathode line Producing line produces prickle plate cathode line automatically, and production yields is high and product quality stability is good.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:A kind of prickle plate cathode line is produced automatically Line, including semicanal panel moulding apparatus, half tube sheet automatic cutting off table, half tube sheet length adjustment mechanism, half tube sheet stacking mechanism, on termination Expect device, termination bonding machine, prickle plate automatic moulding feed mechanism, prickle plate automatic welding machine, welding walking travel mechanism, from Movable pendulum puts boxing mechanism and feeding device;
The semicanal panel moulding apparatus:Coiled strip is shaped to upper half tube sheet and lower half tube sheet;
The half tube sheet automatic cutting off table:The upper half tube sheet of forming and lower half tube sheet are cut off;
Half tube sheet length adjustment mechanism:The upper half tube sheet cut off and lower half tube sheet are sent into the half tube sheet stacking mechanism Crawl station at;
The half tube sheet stacking mechanism:The lower half tube sheet cut off and the crawl of upper half tube sheet are sequentially placed described At the welding post of termination bonding machine;
The termination feeding device:Termination is sent into for the termination bonding machine;
The termination bonding machine:The termination is welded on the upper half tube sheet and lower half tube sheet to form prickle plate Cathode line semi-finished product;
Prickle plate automatic moulding feed mechanism:Tabular prickle plate is molded, and the prickle plate of forming is sent out;
Prickle plate automatic welding machine:The prickle plate is welded on prickle plate cathode line semi-finished product to form prickle plate Cathode line;
Welding walking travel mechanism:The prickle plate cathode line semi-finished product are moved to the prickle plate automatic welding machine It is moved at welding post and by the prickle plate cathode line at the automatic putting boxing mechanism;
Automatic putting boxing mechanism:Capture the prickle plate cathode line and be placed on the feeding device.
Further, the prickle plate cathode line automatic assembly line also includes termination bonding machine position adjustable mechanism, described Termination bonding machine is installed on the termination bonding machine position adjustable mechanism, is adjusted by the termination bonding machine position adjustable mechanism Save the position of the termination bonding machine.
Further, termination feeding device is termination feeding vibrating disk.
Further, the feeding device includes packing case, packing case moving cart and packing case moving cart track, institute Packing case is stated to be positioned in the packing case moving cart, the packing case moving cart be provided with wheel, the wheel with it is described Packing case moving cart track is engaged, and the packing case moving cart can be moved along the packing case moving cart track.
Beneficial effect of the present invention:, prickle plate cathode line automatic assembly line of the invention realize prickle plate cathode line from Dynamic metaplasia production, substantially reduces the production time of every prickle plate cathode line, improves production yields, each using Automated condtrol Parameter, the quality of product has also obtained good control, it is ensured that product it is consistent and reliable, product quality stability is good.
Brief description of the drawings
Fig. 1 be by the prickle plate cathode line automatic assembly line of the embodiment of the present invention turn clockwise 90 ° when schematic diagram.
Fig. 2 is Fig. 1 right view.
Fig. 3 is the stereogram of the prickle plate cathode line automatic assembly line of the embodiment of the present invention.
Fig. 4 is the front view of prickle plate cathode line.
Fig. 5 is Fig. 4 upward view.
Fig. 6 is the front view of upper half tube sheet.
Fig. 7 is Fig. 6 left view.
Fig. 8 is the stereogram of termination.
Fig. 9 is the stereogram of tabular prickle plate.
Figure 10 is the stereogram of the prickle plate of forming.
Description of reference numerals:
Semicanal panel moulding apparatus 11, half tube sheet automatic cutting off table 12, termination feeding device 13, termination bonding machine 14, termination weldering Pick position adjustable mechanism 15, half tube sheet stacking mechanism 16, half tube sheet length adjustment mechanism 17, prickle plate automatic welding machine 18, Prickle plate automatic moulding feed mechanism 19, welding walking travel mechanism 20, automatic putting boxing mechanism 21, feeding device 22;
Packing case moving cart track 211, packing case moving cart 212, packing case 213;
Prickle plate cathode line 31;
Upper half tube sheet 311, lower half tube sheet 312, prickle plate 313, termination 314, tabular prickle plate 315.
Embodiment
Below in conjunction with the accompanying drawing of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, Obviously, described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Based in the present invention Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all Belong to the scope of protection of the invention.
As shown in Figure 1, Figure 2 and Figure 3, a kind of prickle plate cathode line automatic assembly line of the present embodiment.The prickle plate negative electrode Line automatic assembly line includes semicanal panel moulding apparatus 11, half tube sheet automatic cutting off table 12, half tube sheet length adjustment mechanism 17, half tube sheet Stacking mechanism 16, termination feeding device 13, termination bonding machine 14, termination bonding machine position adjustable mechanism 15, prickle plate automatically into Type feed mechanism 19, prickle plate automatic welding machine 18, welding walking travel mechanism 20, automatic putting boxing mechanism 21 and charging dress Put 22.Semicanal panel moulding apparatus 11, half tube sheet automatic cutting off table 12, half tube sheet length adjustment mechanism 17, termination bonding machine 14, prickle Piece automatic welding machine 18 and feeding device 22 are set gradually.Termination feeding device 13 is designed as termination feeding vibrating disk.Weld termination 14 quantity of picking is four, and each termination bonding machine 14 is equipped with a termination feeding vibrating disk, the welding of each two termination The one termination welding group of formation of machine 14.Termination bonding machine 14 is installed on termination bonding machine position adjustable mechanism 15, passes through termination Bonding machine position adjustable mechanism 15 adjusts the position of termination bonding machine 14.The quantity of prickle plate automatic welding machine 18 is four, often Individual prickle plate automatic welding machine 18 is equipped with a prickle plate automatic moulding feed mechanism 19, each two prickle plate automatic welding machine 18 Form prickle plate welding group.The quantity of feeding device 22 is two, and the two feeding devices 22 are located at automatic putting boxing mechanism The lower section of automatic putting boxing mechanism 21 at 21 both sides.Feeding device 22 includes packing case 213, packing case moving cart 212 With packing case moving cart track 211, packing case 213 is positioned over automatic putting boxing mechanism 21 in packing case moving cart 212 Lower section at, packing case moving cart 212 is provided with wheel, and wheel is engaged with packing case moving cart track 211, packing case Moving cart 212 can be moved along packing case moving cart track 211.
The operation principle to the prickle plate cathode line automatic assembly line of the present invention is described in further detail below.
As shown in Figure 4 and Figure 5, prickle plate cathode line 31 includes upper half tube sheet 311, lower half to the structure of prickle plate cathode line 31 Tube sheet 312, prickle plate 313, termination 314, upper half tube sheet 311 and lower half tube sheet 312 are mutually corresponding and fit, two terminations 313 The two ends in upper half tube sheet 311 and lower half tube sheet 312 are respectively welded, prickle plate 313 is welded on upper half tube sheet 311.
The welding process flow of prickle plate cathode line 31 is:Lower half tube sheet 312 is placed → placed two terminations first 314 → place upper half tube sheet 311 → by termination 314 and upper half tube sheet 311 and lower half tube sheet 312 weld together → every fixation Distance welds a prickle plate 313 in upper half tube sheet 311, is finally completed after whole Product jointing and is put into packing case envelope of packing Dress.
The structure of upper half tube sheet 311 as shown in Figure 6 and Figure 7, the structure of upper half tube sheet 311 and the structure of lower half tube sheet 312 Equally;The structure of termination 314 is as shown in Figure 8;The structure of tabular prickle plate is as shown in figure 9, structure such as Figure 10 institutes of prickle plate Show.
The operation principle and flow of prickle plate cathode line automatic assembly line are as follows:
There are two discharging frames (accompanying drawing is not shown) in the leading portion of semicanal panel moulding apparatus 11, two coiled strips are placed individually into two On discharging frame, one end of two coiled strips is then each passed through semicanal panel moulding apparatus 11.
Two coiled strips are shaped to upper half tube sheet 311 and lower half tube sheet by starting device, semicanal panel moulding apparatus 11 respectively automatically 312, measure the upper half tube sheet 311 and lower half tube sheet of forming after the length set by half tube sheet automatic cutting off table 12 Upper half tube sheet 311 and lower half tube sheet 312 are moved to half tube sheet stacking mechanism 16 by 312 cut-outs, half tube sheet length adjustment mechanism 17 Crawl station at;
The termination that lower half tube sheet 312 and upper half tube sheet 311 are captured and are sequentially placed to both sides by half tube sheet stacking mechanism 16 At the welding post of bonding machine 14, lower half tube sheet 312 is first placed, it is then automatic again that one is placed at the two ends of lower half tube sheet 312 (then termination 314 is placed by termination feeding mechanical hand by termination feeding vibrating disk self-feeding termination 314 termination 314 To correspondence position), then upper half tube sheet 311 is placed on two terminations 314, clamp workpiece, two terminations weldering of termination welding group Pick 14 two ends that two terminations 314 are welded in upper and lower half tube sheet placed respectively;
Welding walking travel mechanism 20 clamps prickle plate cathode line semi-finished product and is moved to prickle plate automatic welding machine 18 At welding post, tabular prickle plate 315 is shaped to prickle plate 313 by prickle plate automatic moulding feed mechanism 19, and by prickle Piece 313 is sent out, and prickle plate automatic welding machine 18 welds together prickle plate 313 and upper half tube sheet 311, repeats welding feeding Journey, until welding is completed, prickle plate cathode line semi-finished product are processed to prickle plate cathode line 31 after the completion of welding;
Welding walking travel mechanism 20 clamping prickle plate cathode line 31 is moved to release awns at automatic putting boxing mechanism 21 Piece cathode line 31 is pierced, welding walking travel mechanism 20 returns to the next prickle plate cathode line for needing to weld of termination weld clamping 31, the prickle plate cathode line 31 being welded is captured and puts packing case in sequence by automatic putting boxing mechanism 21 In 213, when being placed into specified quantity, automatic putting into another packing case 213, and send prompting notify operating personnel will The packing case 213 piled is removed, and places another empty packing case 213.
In above-mentioned whole work process, as long as prickle sheet stock of the artificial timing into prickle plate automatic moulding feed mechanism Fed in bucket and termination feeding vibrating disk, whole production line, which only needs to 2 people's operations, can meet production requirement.In order to full The requirement of its production efficiency of foot, the structure of whole production line is both sides symmetric form, and two barb cathode rays can be produced simultaneously, Its operating efficiency is 25~27S/ parts;If according to former human weld's mode, to accomplish that 25~27S/ parts then need welding The people of operating personnel 14,7 welding equipment continual work simultaneously could meet requirement.
To sum up, prickle plate cathode line automatic assembly line of the invention comprising self-feeding, automatic moulding, automatic shearing, from The technologies with high content of technology such as dynamic measurement length, automatic welding, automatic stacking, realize the automatic metaplasia of prickle plate cathode line Production, manless production reduces operation manually, reduces cost of labor, improve production yields, the quality of product is also obtained very Good control, it is ensured that product it is consistent and reliable.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God is with principle, and any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.

Claims (4)

1. a kind of prickle plate cathode line automatic assembly line, it is characterised in that cut automatically including semicanal panel moulding apparatus (11), half tube sheet Off line (12), half tube sheet length adjustment mechanism (17), half tube sheet stacking mechanism (16), termination feeding device (13), termination welding Machine (14), prickle plate automatic moulding feed mechanism (19), prickle plate automatic welding machine (18), welding walking travel mechanism (20), Automatic putting boxing mechanism (21) and feeding device (22);
The semicanal panel moulding apparatus (11):Coiled strip is shaped to upper half tube sheet (311) and lower half tube sheet (312);
The half tube sheet automatic cutting off table (12):The upper half tube sheet (311) of forming and lower half tube sheet (312) are cut off;
Half tube sheet length adjustment mechanism (17):The upper half tube sheet (311) cut off and lower half tube sheet (312) are sent into the semicanal At the crawl station of plate stacking mechanism (16);
The half tube sheet stacking mechanism (16):By the lower half tube sheet (312) cut off and upper half tube sheet (311) crawl successively At the welding post for being placed into the termination bonding machine (14);
The termination feeding device (13):For the termination bonding machine (14) feeding termination (314);
The termination bonding machine (14):The termination (314) are welded in the upper half tube sheet (311) and lower half tube sheet (312) Above so as to form prickle plate cathode line semi-finished product;
Prickle plate automatic moulding feed mechanism (19):Tabular prickle plate (315) is molded, and by the prickle plate of forming (313) send out;
Prickle plate automatic welding machine (18):By the prickle plate (313) be welded on the prickle plate cathode line semi-finished product so as to Form prickle plate cathode line (31);
Welding walking travel mechanism (20):The prickle plate cathode line semi-finished product are moved to the prickle plate automatic welding machine (18) automatic putting boxing mechanism (21) place is moved at welding post and by the prickle plate cathode line (31);
Automatic putting boxing mechanism (21):Capture the prickle plate cathode line (31) and be placed on the feeding device (22).
2. a kind of prickle plate cathode line automatic assembly line according to claim 1, it is characterised in that the prickle plate negative electrode Line automatic assembly line also includes termination bonding machine position adjustable mechanism (15), and the termination bonding machine (14) is installed on the termination On bonding machine position adjustable mechanism (15), the termination bonding machine is adjusted by the termination bonding machine position adjustable mechanism (15) (14) position.
3. a kind of prickle plate cathode line automatic assembly line according to claim 1, it is characterised in that termination feeding device (13) it is termination feeding vibrating disk.
4. a kind of prickle plate cathode line automatic assembly line according to claim 1, it is characterised in that the feeding device (22) packing case (213), packing case moving cart (212) and packing case moving cart track (211), the packing case are included (213) it is positioned on the packing case moving cart (212), the packing case moving cart (212) is provided with wheel, the wheel It is engaged with the packing case moving cart track (211), the packing case moving cart (212) can move along the packing case Trolley track (211) is mobile.
CN201610411768.7A 2016-06-13 2016-06-13 Prickle plate cathode line automatic assembly line Active CN105881034B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610411768.7A CN105881034B (en) 2016-06-13 2016-06-13 Prickle plate cathode line automatic assembly line

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Application Number Priority Date Filing Date Title
CN201610411768.7A CN105881034B (en) 2016-06-13 2016-06-13 Prickle plate cathode line automatic assembly line

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CN105881034B true CN105881034B (en) 2017-10-27

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111015100B (en) * 2019-12-12 2021-01-15 山东神华山大能源环境有限公司 Machining and forming method of cathode wire prickles based on bionics

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4133649A (en) * 1975-09-02 1979-01-09 High Voltage Engineering Corporation Reduced power input for improved electrostatic precipitation systems
CN201223827Y (en) * 2008-07-10 2009-04-22 蚌埠星源环保科技有限公司 Rigid bur cathode ray
CN201304366Y (en) * 2008-08-16 2009-09-09 赵焕新 Circular tube cathode barbed wire for electrostatic precipitator
CN203900759U (en) * 2014-05-22 2014-10-29 上海电气斯必克工程技术有限公司 Cathode line welding streamline for electric dust remover
CN105499868A (en) * 2016-02-01 2016-04-20 浙江天创环境科技有限公司 Cathode line welding equipment
CN205834727U (en) * 2016-06-13 2016-12-28 广东亿恒工业装备有限公司 Prickle plate cathode line automatic assembly line

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4133649A (en) * 1975-09-02 1979-01-09 High Voltage Engineering Corporation Reduced power input for improved electrostatic precipitation systems
CN201223827Y (en) * 2008-07-10 2009-04-22 蚌埠星源环保科技有限公司 Rigid bur cathode ray
CN201304366Y (en) * 2008-08-16 2009-09-09 赵焕新 Circular tube cathode barbed wire for electrostatic precipitator
CN203900759U (en) * 2014-05-22 2014-10-29 上海电气斯必克工程技术有限公司 Cathode line welding streamline for electric dust remover
CN105499868A (en) * 2016-02-01 2016-04-20 浙江天创环境科技有限公司 Cathode line welding equipment
CN205834727U (en) * 2016-06-13 2016-12-28 广东亿恒工业装备有限公司 Prickle plate cathode line automatic assembly line

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