CN105855737A - First assembly device of electric heating rod assembly machine - Google Patents
First assembly device of electric heating rod assembly machine Download PDFInfo
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- CN105855737A CN105855737A CN201610287474.8A CN201610287474A CN105855737A CN 105855737 A CN105855737 A CN 105855737A CN 201610287474 A CN201610287474 A CN 201610287474A CN 105855737 A CN105855737 A CN 105855737A
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- weld
- ring
- cylinder
- plate
- nut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manipulator (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a first assembly device of an electric heating rod assembly machine. The first assembly device of the electric heating rod assembly machine comprises a four-station fixing device, a three-station mechanical hand, a nut loading mechanism, a welding ring loading mechanism, a welding mechanical hand and an inductive pressing device which are mounted on a box type bracket, wherein the four-station fixing device is fixedly arranged on the top plate of the box type bracket; four stations of the four-station fixing device are sequentially opposite to the three-station mechanical hand, the nut loading mechanism, the welding ring loading mechanism and the welding mechanical hand; the inductive pressing device is arranged below the three-station mechanical hand; the four-station fixing device comprises a motor, a motor connecting plate, a main drive wheel, a tooth-shaped belt, a driven belt wheel, a rotary shaft, a bearing, a loop flange, a rotary plate and fixing components. In this way, the first assembly device can substitute a worker to automatically assemble welded workpieces, so that the production efficiency is high, the production stability is good, and labor resources are saved.
Description
Technical field
The present invention relates to field of machinery automation, particularly relate to the first assembling device of a kind of electrically heated rod kludge.
Background technology
Electrically heated rod is widely used in daily life, electrically heated rod is to aim at the container electric tracing thermal insulation of storage tank etc and the product that manufactures and designs, in storage tank, the tracing thermal-insulating of medium mainly uses steam or hot water for a long time, it is high to there is accident rate in dish potheater, repair and maintenance difficulty, the problems such as energy consumption is big, tracing thermal-insulating problem annoyings users always, electrically heated rod is developed for these problems just, electrically heated rod installs complexity, increase human cost, in an assembling process can be by different External Force Actings, it is easily caused electrically heated rod and assembles defective, in view of this, it is necessary the first assembling device of existing electrically heated rod kludge is improved.
Summary of the invention
The technical problem that present invention mainly solves is to provide the first assembling device of a kind of electrically heated rod kludge, it is possible to substitute workman's automatic assembly welding workpiece, and production efficiency is high, and production stability is good, saves labo r resources.
nullFor solving above-mentioned technical problem，The technical scheme that the present invention uses is: provide the first assembling device of a kind of electrically heated rod kludge，First assembling device of this electrically heated rod kludge includes the four station fixing devices being installed on box support、Three station mechanical hands、Nut feed mechanism、Weld-ring feed mechanism、Welding manipulator and sensing hold down gag，Four station fixing devices it are fixed with on described box rack plate，Four stations of four station fixing devices are successively facing to three station mechanical hands、Nut feed mechanism、Weld-ring feed mechanism and welding manipulator，Three station machinery subordinate sides are provided with sensing hold down gag，Described four station fixing devices include motor、Connecting plate for electric motor、Main drive wheel、Odontoid belt、Driven pulley、Rotary shaft、Bearing、Lap joint flange、Rotating disk and fixation kit，Described motor is fixed on the top board lower plane of box support by connecting plate for electric motor，Motor drives main drive wheel to rotate，Bearing in rotary shaft is fixed on the top board of box support，Driven pulley is installed in rotary shaft，Main drive wheel and driven pulley are connected by odontoid belt，Rotary shaft and rotating disk connect by lap joint flange is fixing，In rotating disk, plane is arranged with four groups of fixation kits along the center of circle etc.；Described fixation kit includes limited support and limited post, and on limited support, Plane Installation has two limited posts, and the distance of two spacing intercolumniations is consistent with the joint of electrically heated rod distance, and described limited post upper end is equipped with hole, location；
Preferably, described three station machinery handss include motor, motor base, manipulator support, driving wheel, Timing Belt, driven pulley, Cam splitter, rotating disk and clamp assembly, described motor is fixed on plane on manipulator support by motor base, driving wheel is installed on motor, Cam splitter is fixed on plane on manipulator support, the input of Cam splitter is fixed with driven pulley, driving wheel and driven pulley are connected by Timing Belt, the outfan of Cam splitter is fixed with rotating disk, and on rotating disk, plane is arranged with three clamp assemblies along center etc.；Described clamp assembly includes band guide rod cylinder, clamp base, guide pillar, jig plate and ball, described band guide rod cylinder is installed on plane on rotating disk, piston rod flanged plate with guide rod cylinder is fixed with clamp base, clamp base lower plane is provided with six roots of sensation guide pillar, guide pillar is both secured on jig plate, described jig plate side is provided with " u "-shaped electrically heated rod mounting groove, and mounting groove medial surface is provided with ball；
Preferably, described nut feed mechanism includes nut feeding device and nut feeding manipulator, the discharging opening of described nut feeding device faces toward nut feeding manipulator, described nut feeding device includes that nut shakes and expects device and nut turning device, described nut shakes and expects the charging aperture that the straight line feeder of device faces toward nut turning device, the described nut material device that shakes also includes that nut shakes charging tray, straight line shakes glassware, shake glassware support and charging tray support, on described charging tray support, Plane Installation has nut to shake charging tray, nut shakes the discharging opening of charging tray facing to straight line feeder, straight line feeder is installed on straight line and shakes on glassware, the straight line glassware that shakes is installed on plane on the glassware support that shakes；Described nut turning device includes mounting bracket, turntable cylinder, turntable cylinder mounting plate, sub-material membrane module, limiting cylinder and " ┗ " shape limiting plate, described mounting bracket left surface is fixed with turntable cylinder mounting plate, turntable cylinder mounting plate side surface upper part is provided with turntable cylinder, in mounting bracket, Plane Installation has sub-material membrane module, the rotation boss of sub-material membrane module is fixed with the turntable of turntable cylinder, " ┗ " shape limiting plate it is provided with at sub-material membrane module charging aperture, the piston rod of " ┗ " shape limiting plate and limiting cylinder is fixed, limiting cylinder is fixed on mounting bracket right flank；Described sub-material membrane module also includes sub-material mould, sub-material mould outside framework, " ∩ " shape baffle plate and nut induction apparatus, the ledge rotating boss is embedded in sub-material mould outside framework, rotate boss side surfaces and two pieces of relative sub-material moulds are installed, sub-material mould two ends are provided with nut and install station, sub-material mould outside framework leading flank is fixed with " ∩ " shape baffle plate, the nut of top is installed station and is fixed with " ∩ " shape baffle plate facing to nut induction apparatus, nut induction apparatus, and sub-material mould outside framework upper end is provided with discharging opening；nullDescribed nut feeding manipulator includes nut bracket、Pen type cylinder、Pen type cylinder mounting plate、Clamping joint contiguous block、Slide block、Slide rail、Slide block installing plate、Lift cylinder、" ┗ " shape connecting plate、Push-and-pull cylinder、Nut flat gas enclosure cylinder and nut jaw，The perpendicular plate upper end of described nut bracket is transversely provided with pen type cylinder mounting plate，Pen type cylinder mounting plate side is provided with pen type cylinder，The piston rod of pen type cylinder is fixed with clamping joint contiguous block，Clamping joint contiguous block is fixed on the upper edge of slide block installing plate，Slide block installing plate trailing flank is provided with slide block，Pen type cylinder mounting plate side is fixed with slide rail，Slide block coordinates with slide rail，Slide block installing plate leading flank is provided with lift cylinder，The piston rod flanged plate of lift cylinder is fixing with " ┗ " shape connecting plate to be connected，" ┗ " shape connecting plate side is provided with push-and-pull cylinder，Push-and-pull cylinder piston rod flanged plate gas enclosure flat with nut cylinder is fixing to be connected，Two jig arm lateral surface of nut flat gas enclosure cylinder are equipped with nut jaw；
Preferably, described weld-ring feed mechanism includes weld-ring feeding device and weld-ring feeding manipulator, described weld-ring feeding device is positioned at below weld-ring feeding manipulator, described weld-ring feeding device includes that weld-ring is shaken and expects device and weld-ring erecting device, weld-ring shake material device discharging opening facing to weld-ring erecting device weld-ring install mould, described weld-ring shake material device structure shake with nut expect device structure identical；nullDescribed weld-ring erecting device also includes weld-ring mounting bracket、Guide pillar cylinder、Weld-ring guide pillar、Weld-ring induction apparatus、Induction apparatus support、Weld-ring limiting cylinder、Limiting cylinder installing plate and weld-ring limiting plate，Described weld-ring mounting bracket side is provided with guide pillar cylinder，The piston rod of guide pillar cylinder is fixing with weld-ring guide pillar to be connected，Weld-ring is installed mould and is provided with pilot hole，Weld-ring guide pillar is plugged in the pilot hole that weld-ring installs mould，Weld-ring is installed mould and is fixed on weld-ring mounting bracket side，Described weld-ring is installed plane on mould and is provided with " u "-shaped weld-ring installing hole，" u "-shaped weld-ring installing hole faces toward weld-ring induction apparatus，Weld-ring induction apparatus is fixed on weld-ring by induction apparatus support installs mould side，Weld-ring is installed and is provided with weld-ring limiting cylinder on rear side of mould，Weld-ring limiting cylinder is installed on limiting cylinder installing plate，Limiting cylinder installing plate is fixed in weld-ring mounting bracket，The piston rod of weld-ring limiting cylinder is fixing with weld-ring limiting plate to be connected，Described weld-ring limiting plate installs mould through weld-ring，Described weld-ring feeding manipulator includes weld-ring support、Weld-ring cylinder、Weld-ring installing plate、Joint contiguous block、Weld-ring slide block、Weld-ring slide rail、Weld-ring slide block installing plate、Weld-ring lift cylinder、" ┗ " shape weld-ring connecting plate、Weld-ring push-and-pull cylinder、Gas pawl cylinder and weld-ring jaw，Horizontal weld-ring installing plate is installed on the perpendicular plate of described weld-ring support，Weld-ring installing plate side is provided with weld-ring cylinder，The piston rod of weld-ring cylinder is fixing with joint contiguous block to be connected，Joint contiguous block is fixed on weld-ring slide block installing plate upper edge，Weld-ring slide block installing plate trailing flank is provided with weld-ring slide block，Weld-ring installing plate side is provided with weld-ring slide rail，Weld-ring slide block coordinates with weld-ring slide rail，Weld-ring slide block installing plate leading flank is provided with weld-ring lift cylinder，The piston rod flanged plate of weld-ring lift cylinder is connected with weld-ring push-and-pull cylinder by connecting plate，The piston rod flanged plate of weld-ring push-and-pull cylinder is connected with gas pawl cylinder by connecting plate，Three jig arm of gas pawl cylinder are mounted on weld-ring jaw，Three weld-ring jaw lower ends are provided with weld-ring and install groove；
Preferably, described welding manipulator includes welding support, welded and installed plate, it is welded to connect plate, weld cylinder, it is welded and fixed plate, welding guide pillar, guide pillar support, welding push-and-pull cylinder, it is welded to connect block and weld heating rod, described welding support side is provided with transverse weld installing plate, weld cylinder is fixed on welded and installed plate by being welded to connect plate, the piston rod of weld cylinder is connected with being welded and fixed plate, it is welded and fixed plate side and welding guide pillar is installed, guide pillar support is fixed on welded and installed plate side, welding guide pillar is through being welded to connect plate and guide pillar support, it is welded and fixed plate side and welding push-and-pull cylinder is installed, the piston rod flanged plate of welding push-and-pull cylinder be welded to connect that block is fixing to be connected, it is welded to connect on block and two weld heating rods are installed；
Preferably, described sensing hold down gag includes that induction installation and hold down gag, described hold down gag side are provided with induction installation, and described induction installation includes induction apparatus, induction apparatus seat and sensing column, sensing column upper end is provided with induction apparatus seat, and induction apparatus seat is provided with induction apparatus；Described hold down gag includes compressing support, compression cylinder, compression connecting plate, compressing push-and-pull cylinder, compression push pedal and push pedal mounting blocks, described compression side face is provided with compression cylinder, the piston rod flanged plate of compression cylinder is connected with compressing connecting plate lower plane, compress Plane Installation on connecting plate and have compression push-and-pull cylinder, the piston rod flanged plate of compression push-and-pull cylinder is fixing with push pedal mounting blocks to be connected, being provided with compression push pedal in push pedal mounting blocks lateral grooves, described compression push pedal front end is provided with " u "-shaped bayonet socket.
The invention has the beneficial effects as follows: the first assembling device of the present invention a kind of electrically heated rod kludge, it is possible to substitute workman's automatic assembly welding workpiece, production efficiency is high, and production stability is good, saves labo r resources.
Accompanying drawing explanation
Fig. 1 is the structural representation of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 2 is four station fixture structure schematic diagrams of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 3 is four station fixing device side views of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 4 is three station mechanical hand structural representations of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 5 is three station mechanical hand partial enlarged drawings of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 6 is the nut feed mechanism structural representation of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 7 is the nut turning device structural representation of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 8 is the nut turning device part-structure schematic diagram of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 9 is the nut feeding manipulator structural representation of the first assembling device of electrically heated rod kludge of the present invention；
Figure 10 is the weld-ring erecting device structural representation of the first assembling device of electrically heated rod kludge of the present invention；
Figure 11 is the weld-ring feeding manipulator structural representation of the first assembling device of electrically heated rod kludge of the present invention；
Figure 12 is the weld-ring feeding manipulator partial enlarged drawing of the first assembling device of electrically heated rod kludge of the present invention；
Figure 13 is the welding manipulator structural representation of the first assembling device of electrically heated rod kludge of the present invention；
Figure 14 is the sensing hold down gag structural representation of the first assembling device of electrically heated rod kludge of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings present pre-ferred embodiments is described in detail, so that the advantage of invention and feature can be easier to be readily appreciated by one skilled in the art, thus protection scope of the present invention is made apparent clear and definite defining.
Referring to Fig. 1 to Figure 14, the embodiment of the present invention includes:
nullA kind of first assembling device of electrically heated rod kludge，First assembling device of this electrically heated rod kludge includes the four station fixing devices 222 being installed on box support 221、Three station mechanical hands 223、Nut feed mechanism 224、Weld-ring feed mechanism 225、Welding manipulator 226 and sensing hold down gag 227，It is fixed with four station fixing devices 222 on described box support 221 top board，Four stations of four station fixing devices 222 are successively facing to three station mechanical hands 223、Nut feed mechanism 224、Weld-ring feed mechanism 225 and welding manipulator 226，Sensing hold down gag 227 it is provided with below three station mechanical hands 223，Described four station fixing devices 222 include motor 2221、Connecting plate for electric motor 2222、Main drive wheel 2223、Odontoid belt 2224、Driven pulley 2225、Rotary shaft 2226、Bearing 2227、Lap joint flange 2228、Rotating disk 2229 and fixation kit 22210，Described motor 2221 is fixed on the top board lower plane of box support 221 by connecting plate for electric motor 2222，Motor 2221 drives main drive wheel 2223 to rotate，Bearing 2227 in rotary shaft 2226 is fixed on the top board of box support 221，Driven pulley 2225 is installed in rotary shaft 2226，Main drive wheel 2223 and driven pulley 2225 are connected by odontoid belt 2224，Rotary shaft 2226 and rotating disk 2229 connect by lap joint flange 2228 is fixing，In rotating disk 2229, plane is arranged with four groups of fixation kits 22210 along center etc.；Described fixation kit 22210 includes limited support 222101 and limited post 222102, on limited support 222101, Plane Installation has two limited posts 222102, distance between two limited posts 222102 is consistent with the joint of electrically heated rod distance, and described limited post 222102 upper end is equipped with hole, location；
nullDescribed three station mechanical hands 223 include motor 2231、Motor base 2232、Manipulator support 2233、Driving wheel 2234、Timing Belt 2235、Driven pulley 2236、Cam splitter 2237、Rotating disk 2238 and clamp assembly 2239，Described motor 2231 is fixed on plane on manipulator support 2233 by motor base 2232，Driving wheel 2234 is installed on motor 2231，Cam splitter 2237 is fixed on plane on manipulator support 2233，The input of Cam splitter 2237 is fixed with driven pulley 2236，Driving wheel 2234 and driven pulley 2236 are connected by Timing Belt 2235，The outfan of Cam splitter 2237 is fixing with rotating disk 2238 to be connected，On rotating disk 2238, plane is arranged with three clamp assemblies 2239 along center etc.；Described clamp assembly 2239 includes band guide rod cylinder 22391, clamp base 22392, guide pillar 22393, jig plate 22394 and ball 22395, described band guide rod cylinder 22391 is installed on plane on rotating disk 2238, piston rod flanged plate with guide rod cylinder 22391 is fixing with clamp base 22392 to be connected, clamp base 22392 lower plane is provided with six roots of sensation guide pillar 22393, guide pillar 22393 is both secured on jig plate 22394, described jig plate 22394 side is provided with " u "-shaped electrically heated rod mounting groove, and mounting groove medial surface is provided with ball 22395；
nullDescribed nut feed mechanism 224 includes nut feeding device 2241 and nut feeding manipulator 2242，The discharging opening of described nut feeding device 2241 faces toward nut feeding manipulator 2242，Described nut feeding device 2241 includes that nut shakes and expects device 22411 and nut turning device 22412，Described nut shakes and expects the charging aperture that the straight line feeder 224112 of device 22411 faces toward nut turning device 22412，The described nut material device 22411 that shakes also includes that nut shakes charging tray 224111、Straight line shakes glassware 224113、Shake glassware support 224114 and charging tray support 224115，On described charging tray support 224115, Plane Installation has nut to shake charging tray 224111，Nut shakes the discharging opening of charging tray 224111 facing to straight line feeder 224112，Straight line feeder 224112 is installed on straight line and shakes on glassware 224113，The straight line glassware 224113 that shakes is installed on plane on the glassware support 224114 that shakes；nullDescribed nut turning device 22412 includes mounting bracket 224121、Turntable cylinder 224122、Turntable cylinder mounting plate 224123、Sub-material membrane module 224124、Limiting cylinder 224125 and " ┗ " shape limiting plate 224126，Described mounting bracket 224121 left surface is fixed with turntable cylinder mounting plate 224123，Turntable cylinder mounting plate 224123 side surface upper part is provided with turntable cylinder 224122，In mounting bracket 224121, Plane Installation has sub-material membrane module 224124，The rotation boss 2241241 of sub-material membrane module 224124 is fixed with the turntable of turntable cylinder 224122，" ┗ " shape limiting plate 224126 it is provided with at sub-material membrane module 224124 charging aperture，The piston rod of " ┗ " shape limiting plate 224126 and limiting cylinder 224125 is fixed，Limiting cylinder 224125 is fixed on mounting bracket 224121 right flank；nullDescribed sub-material membrane module 224124 also includes sub-material mould 2241242、Sub-material mould outside framework 2241243、" ∩ " shape baffle plate 2241244 and nut induction apparatus 2241245，The ledge of described rotation boss 2241241 is embedded in sub-material mould outside framework 2241243，Rotate boss 2241241 side and two pieces of relative sub-material moulds 2241242 are installed，Sub-material mould 2241242 two ends are provided with nut and install station，Sub-material mould outside framework 2241243 leading flank is fixed with " ∩ " shape baffle plate 2241244，The nut of top installs station facing to nut induction apparatus 2241245，Nut induction apparatus 2241245 is fixed with " ∩ " shape baffle plate 2241244，Sub-material mould outside framework 2241243 upper end is provided with discharging opening；nullDescribed nut feeding manipulator 2242 includes nut bracket 22421、Pen type cylinder 22422、Pen type cylinder mounting plate 22423、Clamping joint contiguous block 22424、Slide block 22425、Slide rail 22426、Slide block installing plate 22427、Lift cylinder 22428、" ┗ " shape connecting plate 22429、Push-and-pull cylinder 224210、Nut flat gas enclosure cylinder 224211 and nut jaw 224212，The perpendicular plate upper end of described nut bracket 22421 is transversely provided with pen type cylinder mounting plate 22423，Pen type cylinder mounting plate 22423 side is provided with pen type cylinder 22422，The piston rod of pen type cylinder 22422 is fixed with clamping joint contiguous block 22424，Clamping joint contiguous block 22424 is fixed on the upper edge of slide block installing plate 22427，Slide block installing plate 22427 trailing flank is provided with slide block 22425，Pen type cylinder mounting plate 22423 side is fixed with slide rail 22426，Slide block 22425 coordinates with slide rail 22426，Slide block installing plate 22427 leading flank is provided with lift cylinder 22428，The piston rod flanged plate of lift cylinder 22428 is fixing with " ┗ " shape connecting plate 22429 to be connected，" ┗ " shape connecting plate 22429 side is provided with push-and-pull cylinder 224210，Push-and-pull cylinder 224210 piston rod flanged plate gas enclosure flat with nut cylinder 224211 is fixing to be connected，Two jig arm lateral surface of nut flat gas enclosure cylinder 224211 are equipped with nut jaw 224212；
Described weld-ring feed mechanism 225 includes weld-ring feeding device 2251 and weld-ring feeding manipulator 2252, described weld-ring feeding device 2251 is positioned at below weld-ring feeding manipulator 2252, described weld-ring feeding device 2251 includes that weld-ring is shaken and expects device 22511 and weld-ring erecting device 22512, weld-ring shake material device 22511 discharging opening facing to weld-ring erecting device 22512 weld-ring install mould 225124, described weld-ring shake material device 22511 structure shake with nut expect device 22411 structure identical；nullDescribed weld-ring erecting device 22512 also includes weld-ring mounting bracket 225121、Guide pillar cylinder 225122、Weld-ring guide pillar 225123、Weld-ring induction apparatus 225125、Induction apparatus support 225126、Weld-ring limiting cylinder 225127、Limiting cylinder installing plate 225128 and weld-ring limiting plate 225129，Described weld-ring mounting bracket 225121 side is provided with guide pillar cylinder 225122，The piston rod of guide pillar cylinder 225122 is fixing with weld-ring guide pillar 225123 to be connected，Weld-ring is installed mould 225124 and is provided with pilot hole，Weld-ring guide pillar 225123 is plugged in the pilot hole that weld-ring installs mould 225124，Weld-ring is installed mould 225124 and is fixed on weld-ring mounting bracket 225121 side，Described weld-ring is installed plane on mould 225124 and is provided with " u "-shaped weld-ring installing hole，" u "-shaped weld-ring installing hole faces toward weld-ring induction apparatus 225125，Weld-ring induction apparatus 225125 is fixed on weld-ring by induction apparatus support 225126 installs mould 225124 side，Weld-ring is installed and is provided with weld-ring limiting cylinder 225127 on rear side of mould 225124，Weld-ring limiting cylinder 225127 is installed on limiting cylinder installing plate 225128，Limiting cylinder installing plate 225128 is fixed in weld-ring mounting bracket 225121，The piston rod of weld-ring limiting cylinder 225127 is fixing with weld-ring limiting plate 225129 to be connected，Described weld-ring limiting plate 225129 installs mould 225124 through weld-ring，Described weld-ring feeding manipulator 2252 includes weld-ring support 22521、Weld-ring cylinder 22522、Weld-ring installing plate 22523、Joint contiguous block 22524、Weld-ring slide block 22525、Weld-ring slide rail 22526、Weld-ring slide block installing plate 22527、Weld-ring lift cylinder 22528、Weld-ring push-and-pull cylinder 22529、Gas pawl cylinder 225210 and weld-ring jaw 225211，Horizontal weld-ring installing plate 22523 is installed on the perpendicular plate of described weld-ring support 22521，Weld-ring installing plate 22523 side is provided with weld-ring cylinder 22522，The piston rod of weld-ring cylinder 22522 is fixing with joint contiguous block 22524 to be connected，Joint contiguous block 22524 is fixed on weld-ring slide block installing plate 22527 upper edge，Weld-ring slide block installing plate 22527 trailing flank is provided with weld-ring slide block 22525，Weld-ring installing plate 22523 side is provided with weld-ring slide rail 22526，Weld-ring slide block 22525 coordinates with weld-ring slide rail 22526，Weld-ring slide block installing plate 22527 leading flank is provided with weld-ring lift cylinder 22528，The piston rod flanged plate of weld-ring lift cylinder 22528 is connected by connecting plate is fixing with weld-ring push-and-pull cylinder 22529，The piston rod flanged plate of weld-ring push-and-pull cylinder 22529 is connected by connecting plate is fixing with gas pawl cylinder 225210，Three jig arm of gas pawl cylinder 225210 are mounted on weld-ring jaw 225211，Three weld-ring jaw 225211 lower ends are provided with weld-ring and install groove；
nullDescribed welding manipulator 226 includes welding support 2261、Welded and installed plate 2262、It is welded to connect plate 2263、Weld cylinder 2264、It is welded and fixed plate 2265、Welding guide pillar 2266、Guide pillar support 2267、Welding push-and-pull cylinder 2268、It is welded to connect block 2269 and weld heating rod 22610，Described welding support 2261 side is provided with transverse weld installing plate 2262，Weld cylinder 2264 is fixed on welded and installed plate 2262 by being welded to connect plate 2263，The piston rod of weld cylinder 2264 is connected with being welded and fixed plate 2265，It is welded and fixed plate 2265 side and welding guide pillar 2266 is installed，Guide pillar support 2267 is fixed on welded and installed plate 2262 side，Welding guide pillar 2266 is through being welded to connect plate 2263 and guide pillar support 2267，It is welded and fixed plate 2265 side and welding push-and-pull cylinder 2268 is installed，The piston rod flanged plate of welding push-and-pull cylinder 2268 be welded to connect that block 2269 is fixing to be connected，It is welded to connect on block 2269 and two weld heating rods 22610 are installed；
Described sensing hold down gag 227 includes induction installation 2271 and hold down gag 2272, described hold down gag 2272 side is provided with induction installation 2271, described induction installation 2271 includes induction apparatus 22711, induction apparatus seat 22712 and sensing column 22713, sensing column 22713 upper end is provided with induction apparatus seat 22712, and induction apparatus seat 22712 is provided with induction apparatus 22711；Described hold down gag 2272 includes compressing support 22721, compression cylinder 22722, compress connecting plate 22723, compress push-and-pull cylinder 22724, compress push pedal 22725 and push pedal mounting blocks 22726, described compression support 22721 side is provided with compression cylinder 22722, the piston rod flanged plate of compression cylinder 22722 is connected with compressing connecting plate 22723 lower plane, compress Plane Installation on connecting plate 22723 and have compression push-and-pull cylinder 22724, the piston rod flanged plate of compression push-and-pull cylinder 22724 is fixing with push pedal mounting blocks 22726 to be connected, compression push pedal 22725 it is provided with in push pedal mounting blocks 22726 lateral grooves, described compression push pedal 22725 front end is provided with " u "-shaped bayonet socket.
nullWhen first assembling device of electrically heated rod kludge of the present invention works，Curve pipe is transported to sense the top of hold down gag 227 by three station mechanical hands 223，Nut feeding manipulator 2242 is placed into the limited post 222102 of fixation kit 22210 after being captured by nut，Four station fixing devices 222 rotate a station，Weld-ring feeding manipulator 2252 is placed on limited post 222102 after weld-ring being captured，Weld-ring is close to nut，Four station fixing devices 222 rotate two stations again，Curve pipe joint on clamp assembly 2239 is directed at and is screwed into the hole, location on limited post 222102，Weld-ring and nut are pushed on curve pipe by hold down gag 2272，Welding manipulator 226 is by nut-welding to curve pipe，Each station of machine has circulated above job step successively！
First assembling device of electrically heated rod kludge of the present invention, it is possible to substitute workman's automatic assembly welding workpiece, production efficiency is high, and production stability is good, saves labo r resources.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the invention and accompanying drawing content to be made or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical fields, the most in like manner it is included in the scope of patent protection of the present invention.
Claims (6)
- null1. the first assembling device of an electrically heated rod kludge，This is characterized in that: the first assembling device of this electrically heated rod kludge includes the four station fixing devices being installed on box support、Three station mechanical hands、Nut feed mechanism、Weld-ring feed mechanism、Welding manipulator and sensing hold down gag，Four station fixing devices it are fixed with on described box rack plate，Four stations of four station fixing devices are successively facing to three station mechanical hands、Nut feed mechanism、Weld-ring feed mechanism and welding manipulator，Three station machinery subordinate sides are provided with sensing hold down gag，Described four station fixing devices include motor、Connecting plate for electric motor、Main drive wheel、Odontoid belt、Driven pulley、Rotary shaft、Bearing、Lap joint flange、Rotating disk and fixation kit，Described motor is fixed on the top board lower plane of box support by connecting plate for electric motor，Motor drives main drive wheel to rotate，Bearing in rotary shaft is fixed on the top board of box support，Driven pulley is installed in rotary shaft，Main drive wheel and driven pulley are connected by odontoid belt，Rotary shaft and rotating disk connect by lap joint flange is fixing，In rotating disk, plane is arranged with four groups of fixation kits along the center of circle etc.；Described fixation kit includes limited support and limited post, and on limited support, Plane Installation has two limited posts, and the distance of two spacing intercolumniations is consistent with the joint of electrically heated rod distance, and described limited post upper end is equipped with hole, location.
- First assembling device of electrically heated rod kludge the most according to claim 1, this is characterized in that: described three station machinery handss include motor, motor base, manipulator support, driving wheel, Timing Belt, driven pulley, Cam splitter, rotating disk and clamp assembly, described motor is fixed on plane on manipulator support by motor base, driving wheel is installed on motor, Cam splitter is fixed on plane on manipulator support, the input of Cam splitter is fixed with driven pulley, driving wheel and driven pulley are connected by Timing Belt, the outfan of Cam splitter is fixed with rotating disk, on rotating disk, plane is arranged with three clamp assemblies along center etc.；Described clamp assembly includes band guide rod cylinder, clamp base, guide pillar, jig plate and ball, described band guide rod cylinder is installed on plane on rotating disk, piston rod flanged plate with guide rod cylinder is fixed with clamp base, clamp base lower plane is provided with six roots of sensation guide pillar, guide pillar is both secured on jig plate, described jig plate side is provided with " u "-shaped electrically heated rod mounting groove, and mounting groove medial surface is provided with ball.
- First assembling device of electrically heated rod kludge the most according to claim 1, this is characterized in that: described nut feed mechanism includes nut feeding device and nut feeding manipulator, the discharging opening of described nut feeding device faces toward nut feeding manipulator, described nut feeding device includes that nut shakes and expects device and nut turning device, described nut shakes and expects the charging aperture that the straight line feeder of device faces toward nut turning device, the described nut material device that shakes also includes that nut shakes charging tray, straight line shakes glassware, shake glassware support and charging tray support, on described charging tray support, Plane Installation has nut to shake charging tray, nut shakes the discharging opening of charging tray facing to straight line feeder, straight line feeder is installed on straight line and shakes on glassware, the straight line glassware that shakes is installed on plane on the glassware support that shakes；Described nut turning device includes mounting bracket, turntable cylinder, turntable cylinder mounting plate, sub-material membrane module, limiting cylinder and " ┗ " shape limiting plate, described mounting bracket left surface is fixed with turntable cylinder mounting plate, turntable cylinder mounting plate side surface upper part is provided with turntable cylinder, in mounting bracket, Plane Installation has sub-material membrane module, the rotation boss of sub-material membrane module is fixed with the turntable of turntable cylinder, " ┗ " shape limiting plate it is provided with at sub-material membrane module charging aperture, the piston rod of " ┗ " shape limiting plate and limiting cylinder is fixed, limiting cylinder is fixed on mounting bracket right flank；Described sub-material membrane module also includes sub-material mould, sub-material mould outside framework, " ∩ " shape baffle plate and nut induction apparatus, the ledge rotating boss is embedded in sub-material mould outside framework, rotate boss side surfaces and two pieces of relative sub-material moulds are installed, sub-material mould two ends are provided with nut and install station, sub-material mould outside framework leading flank is fixed with " ∩ " shape baffle plate, the nut of top is installed station and is fixed with " ∩ " shape baffle plate facing to nut induction apparatus, nut induction apparatus, and sub-material mould outside framework upper end is provided with discharging opening；nullDescribed nut feeding manipulator includes nut bracket、Pen type cylinder、Pen type cylinder mounting plate、Clamping joint contiguous block、Slide block、Slide rail、Slide block installing plate、Lift cylinder、" ┗ " shape connecting plate、Push-and-pull cylinder、Nut flat gas enclosure cylinder and nut jaw，The perpendicular plate upper end of described nut bracket is transversely provided with pen type cylinder mounting plate，Pen type cylinder mounting plate side is provided with pen type cylinder，The piston rod of pen type cylinder is fixed with clamping joint contiguous block，Clamping joint contiguous block is fixed on the upper edge of slide block installing plate，Slide block installing plate trailing flank is provided with slide block，Pen type cylinder mounting plate side is fixed with slide rail，Slide block coordinates with slide rail，Slide block installing plate leading flank is provided with lift cylinder，The piston rod flanged plate of lift cylinder is fixing with " ┗ " shape connecting plate to be connected，" ┗ " shape connecting plate side is provided with push-and-pull cylinder，Push-and-pull cylinder piston rod flanged plate gas enclosure flat with nut cylinder is fixing to be connected，Two jig arm lateral surface of nut flat gas enclosure cylinder are equipped with nut jaw.
- First assembling device of electrically heated rod kludge the most according to claim 1, this is characterized in that: described weld-ring feed mechanism includes weld-ring feeding device and weld-ring feeding manipulator, described weld-ring feeding device is positioned at below weld-ring feeding manipulator, described weld-ring feeding device includes that weld-ring is shaken and expects device and weld-ring erecting device, weld-ring shake material device discharging opening facing to weld-ring erecting device weld-ring install mould, described weld-ring shake material device structure shake with nut expect device structure identical；nullDescribed weld-ring erecting device also includes weld-ring mounting bracket、Guide pillar cylinder、Weld-ring guide pillar、Weld-ring induction apparatus、Induction apparatus support、Weld-ring limiting cylinder、Limiting cylinder installing plate and weld-ring limiting plate，Described weld-ring mounting bracket side is provided with guide pillar cylinder，The piston rod of guide pillar cylinder is fixing with weld-ring guide pillar to be connected，Weld-ring is installed mould and is provided with pilot hole，Weld-ring guide pillar is plugged in the pilot hole that weld-ring installs mould，Weld-ring is installed mould and is fixed on weld-ring mounting bracket side，Described weld-ring is installed plane on mould and is provided with " u "-shaped weld-ring installing hole，" u "-shaped weld-ring installing hole faces toward weld-ring induction apparatus，Weld-ring induction apparatus is fixed on weld-ring by induction apparatus support installs mould side，Weld-ring is installed and is provided with weld-ring limiting cylinder on rear side of mould，Weld-ring limiting cylinder is installed on limiting cylinder installing plate，Limiting cylinder installing plate is fixed in weld-ring mounting bracket，The piston rod of weld-ring limiting cylinder is fixing with weld-ring limiting plate to be connected，Described weld-ring limiting plate installs mould through weld-ring，Described weld-ring feeding manipulator includes weld-ring support、Weld-ring cylinder、Weld-ring installing plate、Joint contiguous block、Weld-ring slide block、Weld-ring slide rail、Weld-ring slide block installing plate、Weld-ring lift cylinder、" ┗ " shape weld-ring connecting plate、Weld-ring push-and-pull cylinder、Gas pawl cylinder and weld-ring jaw，Horizontal weld-ring installing plate is installed on the perpendicular plate of described weld-ring support，Weld-ring installing plate side is provided with weld-ring cylinder，The piston rod of weld-ring cylinder is fixing with joint contiguous block to be connected，Joint contiguous block is fixed on weld-ring slide block installing plate upper edge，Weld-ring slide block installing plate trailing flank is provided with weld-ring slide block，Weld-ring installing plate side is provided with weld-ring slide rail，Weld-ring slide block coordinates with weld-ring slide rail，Weld-ring slide block installing plate leading flank is provided with weld-ring lift cylinder，The piston rod flanged plate of weld-ring lift cylinder is connected with weld-ring push-and-pull cylinder by connecting plate，The piston rod flanged plate of weld-ring push-and-pull cylinder is connected with gas pawl cylinder by connecting plate，Three jig arm of gas pawl cylinder are mounted on weld-ring jaw，Three weld-ring jaw lower ends are provided with weld-ring and install groove.
- nullFirst assembling device of electrically heated rod kludge the most according to claim 1，This is characterized in that: described welding manipulator includes welding support、Welded and installed plate、It is welded to connect plate、Weld cylinder、It is welded and fixed plate、Welding guide pillar、Guide pillar support、Welding push-and-pull cylinder、It is welded to connect block and weld heating rod，Described welding support side is provided with transverse weld installing plate，Weld cylinder is fixed on welded and installed plate by being welded to connect plate，The piston rod of weld cylinder is connected with being welded and fixed plate，It is welded and fixed plate side and welding guide pillar is installed，Guide pillar support is fixed on welded and installed plate side，Welding guide pillar is through being welded to connect plate and guide pillar support，It is welded and fixed plate side and welding push-and-pull cylinder is installed，The piston rod flanged plate of welding push-and-pull cylinder be welded to connect that block is fixing to be connected，It is welded to connect on block and two weld heating rods are installed.
- First assembling device of electrically heated rod kludge the most according to claim 1, this is characterized in that: described sensing hold down gag includes induction installation and hold down gag, described hold down gag side is provided with induction installation, described induction installation includes induction apparatus, induction apparatus seat and sensing column, sensing column upper end is provided with induction apparatus seat, and induction apparatus seat is provided with induction apparatus；Described hold down gag includes compressing support, compression cylinder, compression connecting plate, compressing push-and-pull cylinder, compression push pedal and push pedal mounting blocks, described compression side face is provided with compression cylinder, the piston rod flanged plate of compression cylinder is connected with compressing connecting plate lower plane, compress Plane Installation on connecting plate and have compression push-and-pull cylinder, the piston rod flanged plate of compression push-and-pull cylinder is fixing with push pedal mounting blocks to be connected, being provided with compression push pedal in push pedal mounting blocks lateral grooves, described compression push pedal front end is provided with " u "-shaped bayonet socket.
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| CN201610287474.8A CN105855737B (en) | 2016-05-04 | 2016-05-04 | First assembling device of electrically heated rod kludge |
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| CN201610287474.8A CN105855737B (en) | 2016-05-04 | 2016-05-04 | First assembling device of electrically heated rod kludge |
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| CN105855737B CN105855737B (en) | 2018-04-13 |
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| Publication number | Publication date |
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| CN105855737B (en) | 2018-04-13 |
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Effective date of registration: 20190605 Address after: 226000 36 Tuo Tun Village, two Jia town, Tongzhou District, Nantong, Jiangsu Patentee after: Nantong Yatai Wax Arts & Crafts Co.,Ltd. Address before: 311800 178, Chiang village, Datang Town, Zhuji City, Shaoxing, Zhejiang Patentee before: Song Guomin |