CN105855737B - First assembling device of electrically heated rod kludge - Google Patents
First assembling device of electrically heated rod kludge Download PDFInfo
- Publication number
- CN105855737B CN105855737B CN201610287474.8A CN201610287474A CN105855737B CN 105855737 B CN105855737 B CN 105855737B CN 201610287474 A CN201610287474 A CN 201610287474A CN 105855737 B CN105855737 B CN 105855737B
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- nut
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- 238000003466 welding Methods 0.000 claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000003825 pressing Methods 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 claims description 42
- 239000000463 material Substances 0.000 claims description 39
- 230000006835 compression Effects 0.000 claims description 20
- 238000007906 compression Methods 0.000 claims description 20
- 239000012528 membrane Substances 0.000 claims description 15
- 230000007306 turnover Effects 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 230000035807 sensation Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000009713 electroplating Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manipulator (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of first assembling device of electrically heated rod kludge, first assembling device of the electrically heated rod kludge includes four station fixing devices being installed on box stent, three station manipulators, nut feed mechanism, weld-ring feed mechanism, welding manipulator and sensing pressing device, four station fixing devices are fixed with the box rack plate, four stations of four station fixing devices are successively against three station manipulators, nut feed mechanism, weld-ring feed mechanism and welding manipulator, three stations machinery subordinate side is equipped with sensing pressing device, the four stations fixing device includes motor, connecting plate for electric motor, main drive wheel, odontoid belt, driven pulley, rotation axis, bearing, lap joint flange, rotating disk and fixation kit.By the above-mentioned means, the present invention can substitute the automatic assembly welding workpiece of worker, production efficiency is high, and production stability is good, saves labo r resources.
Description
Technical field
The present invention relates to field of machinery automation, more particularly to a kind of first assembling device of electrically heated rod kludge.
Background technology
Electrically heated rod is widely used in daily life, electrically heated rod be aim at storage tank etc container electric tracing thermal insulation and
The product of design and manufacture, the tracing thermal-insulating of medium mainly uses steam or hot water in storage tank for a long time, and disk potheater is deposited
High in accident rate, the problems such as repair and maintenance is difficult, and energy consumption is big, tracing thermal-insulating problem annoyings users, electrically heated rod always
Exactly developed for these problems, electrically heated rod installation is complicated, increases human cost, can be subject to difference in an assembling process
External force effect, be easy to cause electrically heated rod assembling it is unqualified, in view of this, it is necessary to existing electrically heated rod kludge
First assembling device is improved.
The content of the invention
The invention mainly solves the technical problem of providing a kind of first assembling device of electrically heated rod kludge, can replace
The automatic assembly welding workpiece of foundry people, production efficiency is high, and production stability is good, saves labo r resources.
In order to solve the above technical problems, one aspect of the present invention is：A kind of electrically heated rod kludge is provided
The first assembling device, four stations that the first assembling device of the electrically heated rod kludge includes being installed on box stent fix
Device, three station manipulators, nut feed mechanism, weld-ring feed mechanism, welding manipulator and sensing pressing device, it is described box
Be fixed with four station fixing devices on rack plate, four stations of four station fixing devices successively against three station manipulators,
Nut feed mechanism, weld-ring feed mechanism and welding manipulator, three stations machinery subordinate side, which is equipped with, senses pressing device, and described four
Station fixing device includes motor, connecting plate for electric motor, main drive wheel, odontoid belt, driven pulley, rotation axis, bearing, kink method
Blue, rotating disk and fixation kit, the motor are fixed on the top plate lower plane of box stent, motor driving by connecting plate for electric motor
Main drive wheel rotates, and the bearing in rotation axis is fixed on the top plate of box stent, and driven pulley, main drive are provided with rotation axis
Driving wheel is connected with driven pulley by odontoid belt, and rotation axis is fixedly connected with rotating disk by lap joint flange, is put down in rotating disk
Face is arranged with four groups of fixation kits along center of circle etc.；The fixation kit includes limiting bracket and limited post, plane on limiting bracket
Two limited posts are installed, the distance of two spacing intercolumniations and the connector distance of electrically heated rod are consistent, and the limited post upper end is equal
Equipped with location hole；
Preferably, the three stations machinery hand include motor, motor base, manipulator support, driving wheel, synchronous belt, from
Driving wheel, Cam splitter, turntable and clamp assembly, the motor are fixed on plane on manipulator support, motor by motor base
On driving wheel is installed, Cam splitter is fixed on plane on manipulator support, and the input terminal of Cam splitter is fixed with driven
Wheel, driving wheel and driven wheel fixed by synchronous band connection, output terminal and the turntable of Cam splitter, and plane is along center on turntable
Etc. being arranged with three clamp assemblies；The clamp assembly includes band guide rod cylinder, clamp base, guide post, jig plate and ball, institute
State band guide rod cylinder and be installed on plane on turntable, the piston rod flanged plate with guide rod cylinder is fixed with clamp base, clamp base
Lower plane is equipped with six roots of sensation guide post, and guide post is both secured on jig plate, and the jig plate side is installed equipped with " u "-shaped electrically heated rod
Groove, mounting groove medial surface are provided with ball；
Preferably, the nut feed mechanism includes nut feeding device and nut feeding manipulator, and the nut supplies
The discharge port of device is expected against nut feeding manipulator, and the nut feeding device shakes including nut expects device and nut upset dress
Put, the nut, which shakes, expects the straight line feeder of device against the feed inlet of nut turnover device, and the nut, which shakes, expects that device also wraps
Include nut shaking charging tray, straight line shake glassware, shake glassware stent and charging tray stent, Plane Installation has nut to shake material on the charging tray stent
Disk, against straight line feeder, straight line feeder is installed on straight line and shakes on glassware the discharge port of nut shaking charging tray, straight line shake glassware peace
Loaded on plane on the glassware stent that shakes；The nut turnover device include mounting bracket, turntable cylinder, turntable cylinder mounting plate, point
Material membrane module, limiting cylinder and " ┗ " shape limiting plate, the mounting bracket left surface are fixed with turntable cylinder mounting plate, turntable gas
Cylinder installing plate side surface upper part is provided with turntable cylinder, and Plane Installation has sub-material membrane module, the rotation of sub-material membrane module in mounting bracket
The turntable for turning boss and turntable cylinder is fixed, and is equipped with " ┗ " shape limiting plate at sub-material membrane module feed inlet, " ┗ " shape limiting plate with
The piston rod of limiting cylinder is fixed, and limiting cylinder is fixed on mounting bracket right flank；The sub-material membrane module further include sub-material mould,
Sub-material mould outer framework, " ∩ " shape baffle and nut inductor, the protrusion for rotating boss are embedded in sub-material mould outer framework, rotation
Turn boss side surfaces and two pieces of opposite sub-material moulds are installed, sub-material mould both ends are equipped with nut installation station, sub-material mould outer framework front side
Face is fixed with " ∩ " shape baffle, and the nut installation station of top is consolidated against nut inductor, nut inductor with " ∩ " shape baffle
Fixed, sub-material mould outer framework upper end is equipped with discharge port；The nut feeding manipulator includes nut bracket, pen type cylinder, pen type gas
Cylinder installing plate, clamping joint contiguous block, sliding block, slide, sliding block installing plate, lifting cylinder, " ┗ " shape connecting plate, push-and-pull cylinder, spiral shell
Female flat gas enclosure cylinder and nut jaw, the vertical panel upper end of the nut bracket are transversely provided with pen type cylinder mounting plate, pen type cylinder
Installing plate side is provided with pen type cylinder, and piston rod and the clamping joint contiguous block of pen type cylinder are fixed, and clamping joint contiguous block is fixed
In the upper edge of sliding block installing plate, sliding block installing plate trailing flank is provided with sliding block, and pen type cylinder mounting plate side is fixed with slide,
Sliding block coordinates with slide, and sliding block installing plate leading flank is provided with lifting cylinder, piston rod flanged plate and " ┗ " shape of lifting cylinder
Connecting plate is fixedly connected, and " ┗ " shape connecting plate side is provided with push-and-pull cylinder, and push-and-pull cylinder piston rod flanged plate puts down folder with nut
Cylinder is fixedly connected, and two clamp arm lateral surfaces of the flat gas enclosure cylinder of nut are equipped with nut jaw；
Preferably, the weld-ring feed mechanism includes weld-ring feeding device and weld-ring feeding manipulator, and the weld-ring supplies
Material device is located at below weld-ring feeding manipulator, and the weld-ring feeding device shakes including weld-ring expects device and weld-ring erecting device,
Weld-ring, which is shaken, expects the discharge port of device against the weld-ring installation mould of weld-ring erecting device, and the weld-ring, which is shaken, expects the structure and nut of device
Shake and expect that the structure of device is identical；The weld-ring erecting device further includes weld-ring mounting bracket, guide post cylinder, weld-ring guide post, weld-ring
Inductor, inductor support, weld-ring limiting cylinder, limiting cylinder installing plate and weld-ring limiting plate, the weld-ring mounting bracket side
Face is provided with guide post cylinder, and the piston rod of guide post cylinder is fixedly connected with weld-ring guide post, and weld-ring installation mould is equipped with pilot hole, welds
Ring guide post is plugged in the pilot hole of weld-ring installation mould, and weld-ring installation mould is fixed on weld-ring mounting bracket side, the weld-ring peace
Die-filling upper plane is equipped with " u "-shaped weld-ring mounting hole, and " u "-shaped weld-ring mounting hole passes through sense against weld-ring inductor, weld-ring inductor
Answer device stent to be fixed on weld-ring installation mould side, weld-ring limiting cylinder, the installation of weld-ring limiting cylinder are equipped with rear side of weld-ring installation mould
In limiting cylinder installing plate, limiting cylinder installing plate is fixed in weld-ring mounting bracket, the piston rod of weld-ring limiting cylinder and weldering
Ring limiting plate is fixedly connected, the weld-ring limiting plate through weld-ring installation mould, the weld-ring feeding manipulator include weld-ring stent,
Weld-ring cylinder, weld-ring installing plate, connector contiguous block, weld-ring sliding block, weld-ring slide, weld-ring sliding block installing plate, weld-ring lifting cylinder,
" ┗ " shape weld-ring connecting plate, weld-ring push-and-pull cylinder, pneumatic clamper cylinder and weld-ring clamping jaw, are provided with the vertical panel of the weld-ring stent
Horizontal weld-ring installing plate, weld-ring installing plate side are provided with weld-ring cylinder, and piston rod and the connector contiguous block of weld-ring cylinder are fixed
Connection, connector contiguous block are fixed on weld-ring sliding block installing plate upper edge, and weld-ring sliding block installing plate trailing flank is provided with weld-ring sliding block,
Weld-ring installing plate side is provided with weld-ring slide, and weld-ring sliding block coordinates with weld-ring slide, the installation of weld-ring sliding block installing plate leading flank
There is weld-ring lifting cylinder, the piston rod flanged plate of weld-ring lifting cylinder is connected by connecting plate with weld-ring push-and-pull cylinder, and weld-ring pushes away
The piston rod flanged plate of cylinder is drawn to be connected by connecting plate with pneumatic clamper cylinder, three clamp arm of pneumatic clamper cylinder are mounted on weld-ring folder
Pawl, three weld-ring clamping jaw lower ends are equipped with weld-ring installation groove；
Preferably, the welding manipulator includes welding support, welded and installed plate, is welded to connect plate, weld cylinder, weldering
Fixed plate, welding guide post, guide pillar support are connect, push-and-pull cylinder is welded, is welded to connect block and weld heating rod, the welding support side
Face is provided with transverse weld installing plate, and weld cylinder is fixed on welded and installed plate by being welded to connect plate, the work of weld cylinder
Stopper rod is connected with being welded and fixed plate, is welded and fixed plate side and is provided with welding guide post, guide pillar support is fixed on welded and installed plate side
Face, welding guide post are welded and fixed plate side and are provided with welding push-and-pull cylinder, welding push-and-pull through plate and guide pillar support is welded to connect
The piston rod flanged plate of cylinder is fixedly connected with being welded to connect block, is welded to connect on block and is provided with two weld heating rods；
Preferably, the sensing pressing device includes sensing device and pressing device, and the pressing device side is equipped with
Sensing device, the sensing device include inductor, inductor seat and sensing column, and sensing column upper end is provided with inductor
, inductor is installed on inductor seat；The pressing device, which includes compression stent, compression cylinder, compression connecting plate, compression, to be pushed away
Draw cylinder, compress push plate and push plate mounting blocks, the compression side face is provided with compression cylinder, the piston rod method of compression cylinder
Blue plate is connected with compressing connecting plate lower plane, and compressing Plane Installation on connecting plate has compression push-and-pull cylinder, compresses push-and-pull cylinder
Piston rod flanged plate is fixedly connected with push plate mounting blocks, is equipped with push plate mounting blocks lateral grooves and is compressed push plate, the compression pushes away
Front edge of board is equipped with " u "-shaped bayonet.
The beneficial effects of the invention are as follows：A kind of first assembling device of electrically heated rod kludge of the present invention, can substitute work
The automatic assembly welding workpiece of people, production efficiency is high, and production stability is good, saves labo r resources.
Brief description of the drawings
Fig. 1 is the structure diagram of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 2 is four station fixture structure schematic diagrames of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 3 is four station fixing device side views of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 4 is three station manipulator structure diagrams of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 5 is three station manipulator partial enlarged views of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 6 is the nut feed mechanism structure diagram of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 7 is the nut turnover device structure diagram of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 8 is the nut turnover device part-structure schematic diagram of the first assembling device of electrically heated rod kludge of the present invention；
Fig. 9 is the nut feeding manipulator structure diagram of the first assembling device of electrically heated rod kludge of the present invention；
Figure 10 is the weld-ring erecting device structure diagram of the first assembling device of electrically heated rod kludge of the present invention；
Figure 11 is the weld-ring feeding manipulator structure diagram of the first assembling device of electrically heated rod kludge of the present invention；
Figure 12 is the weld-ring feeding manipulator partial enlarged view of the first assembling device of electrically heated rod kludge of the present invention；
Figure 13 is the welding manipulator structure diagram of the first assembling device of electrically heated rod kludge of the present invention；
Figure 14 is the sensing pressing device structure diagram of the first assembling device of electrically heated rod kludge of the present invention.
Embodiment
Present pre-ferred embodiments are described in detail below in conjunction with the accompanying drawings, so as to can be more easy to feature the advantages of invention
In being readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
Please referring to Fig.1 to Figure 14, the embodiment of the present invention includes：
A kind of first assembling device of electrically heated rod kludge, the first assembling device of the electrically heated rod kludge include peace
Loaded on four station fixing devices 222 on box stent 221, three station manipulators 223, nut feed mechanism 224, weld-ring feeding
Mechanism 225, welding manipulator 226 and sensing pressing device 227, are fixed with four stations on box 221 top plate of stent and fix
Device 222, four stations of four station fixing devices 222 are successively against three station manipulators 223, nut feed mechanism 224, weldering
Ring feed mechanism 225 and welding manipulator 226, the lower section of three station manipulator 223 are equipped with sensing pressing device 227, four work
Position fixing device 222 includes motor 2221, connecting plate for electric motor 2222, main drive wheel 2223, odontoid belt 2224, driven pulley
2225th, rotation axis 2226, bearing 2227, lap joint flange 2228, rotating disk 2229 and fixation kit 22210, the motor 2221
The top plate lower plane of box stent 221 is fixed on by connecting plate for electric motor 2222, motor 2221 drives main drive wheel 2223 to rotate,
Bearing 2227 in rotation axis 2226 is fixed on the top plate of box stent 221, and driven pulley is provided with rotation axis 2226
2225, main drive wheel 2223 and driven pulley 2225 are connected by odontoid belt 2224, and rotation axis 2226 and rotating disk 2229 are logical
Cross lap joint flange 2228 to be fixedly connected, plane is arranged with four groups of fixation kits 22210 along center etc. in rotating disk 2229；It is described solid
Determining component 22210 includes limiting bracket 222101 and limited post 222102, and Plane Installation has two limits on limiting bracket 222101
Position column 222102, the connector distance of distance and electrically heated rod between two limited posts 222102 is consistent, the limited post 222102
Upper end is equipped with location hole；
The three stations manipulator 223 include motor 2231, motor base 2232, manipulator support 2233, driving wheel 2234,
Synchronous belt 2235, driven wheel 2236, Cam splitter 2237, turntable 2238 and clamp assembly 2239, the motor 2231 pass through
Motor base 2232 is fixed on plane on manipulator support 2233, and driving wheel 2234, Cam splitter are provided with motor 2231
2237 are fixed on plane on manipulator support 2233, and the input terminal of Cam splitter 2237 is fixed with driven wheel 2236, driving wheel
2234 and driven wheel 2236 connected by synchronous belt 2235, the output terminal of Cam splitter 2237 is fixedly connected with turntable 2238,
Plane is arranged with three clamp assemblies 2239 along center etc. on turntable 2238；The clamp assembly 2239 includes band guide rod cylinder
22391st, clamp base 22392, guide post 22393, jig plate 22394 and ball 22395, the band guide rod cylinder 22391 are installed
In plane on turntable 2238, the piston rod flanged plate with guide rod cylinder 22391 is fixedly connected with clamp base 22392, fixture bottom
22392 lower planes of seat are equipped with six roots of sensation guide post 22393, and guide post 22393 is both secured on jig plate 22394, the jig plate 22394
Side is equipped with " u "-shaped electrically heated rod mounting groove, and mounting groove medial surface is provided with ball 22395；
The nut feed mechanism 224 includes nut feeding device 2241 and nut feeding manipulator 2242, the nut
For the discharge port of feeding device 2241 against nut feeding manipulator 2242, the nut feeding device 2241 shakes including nut expects dress
22411 and nut turnover device 22412 are put, the nut, which shakes, expects that the straight line feeder 224112 of device 22411 is turned over against nut
The feed inlet of rotary device 22412, the nut shakes, and material device 22411 further includes nut shaking charging tray 224111, straight line shakes glassware
224113rd, shake glassware stent 224114 and charging tray stent 224115, and Plane Installation has nut to shake on the charging tray stent 224115
Charging tray 224111, the discharge port of nut shaking charging tray 224111 are installed against straight line feeder 224112, straight line feeder 224112
Shake in straight line on glassware 224113, the straight line glassware 224113 that shakes is installed on plane on the glassware stent 224114 that shakes；The nut turns over
Rotary device 22412 includes mounting bracket 224121, turntable cylinder 224122, turntable cylinder mounting plate 224123, sub-material membrane module
224124th, limiting cylinder 224125 and " ┗ " shape limiting plate 224126,224121 left surface of mounting bracket are fixed with turntable
Cylinder mounting plate 224123,224123 side surface upper part of turntable cylinder mounting plate are provided with turntable cylinder 224122, mounting bracket
Plane Installation has sub-material membrane module 224124, rotation boss 2241241 and the turntable gas of sub-material membrane module 224124 on 224121
The turntable of cylinder 224122 is fixed, and " ┗ " shape limiting plate 224126 is equipped with 224124 feed inlet of sub-material membrane module, and " ┗ " shape is spacing
Plate 224126 and the piston rod of limiting cylinder 224125 are fixed, and limiting cylinder 224125 is fixed on the right side of mounting bracket 224121
Face；The sub-material membrane module 224124 further includes sub-material mould 2241242, sub-material mould outer framework 2241243, " ∩ " shape baffle
2241244 and nut inductor 2241245, the protrusion of the rotation boss 2241241 is embedded in sub-material mould outer framework
In 2241243,2241241 side of rotation boss is provided with two pieces of opposite sub-material moulds 2241242,2241242 both ends of sub-material mould
Station is installed equipped with nut, 2241243 leading flank of sub-material mould outer framework is fixed with " ∩ " shape baffle 2241244, the nut of top
Installation station is fixed against nut inductor 2241245, nut inductor 2241245 with " ∩ " shape baffle 2241244, sub-material mould
2241243 upper end of outer framework is equipped with discharge port；The nut feeding manipulator 2242 includes nut bracket 22421, pen type cylinder
22422nd, pen type cylinder mounting plate 22423, clamping joint contiguous block 22424, sliding block 22425, slide 22426, sliding block installing plate
22427th, lifting cylinder 22428, " ┗ " shape connecting plate 22429, push-and-pull cylinder 224210, the flat gas enclosure cylinder 224211 of nut and nut
Clamping jaw 224212, the vertical panel upper end of the nut bracket 22421 are transversely provided with pen type cylinder mounting plate 22423, pen type cylinder
22423 side of installing plate is provided with pen type cylinder 22422, and the piston rod and clamping joint contiguous block 22424 of pen type cylinder 22422 are solid
Fixed, clamping joint contiguous block 22424 is fixed on the upper edge of sliding block installing plate 22427, and 22427 trailing flank of sliding block installing plate is provided with
Sliding block 22425,22423 side of pen type cylinder mounting plate are fixed with slide 22426, and sliding block 22425 coordinates with slide 22426, sliding
22427 leading flank of block installing plate is provided with lifting cylinder 22428, and piston rod flanged plate and " ┗ " shape of lifting cylinder 22428 connect
Fishplate bar 22429 is fixedly connected, and 22429 side of " ┗ " shape connecting plate is provided with push-and-pull cylinder 224210, and push-and-pull cylinder 224210 is lived
Stopper rod flanged plate is fixedly connected with the flat gas enclosure cylinder 224211 of nut, and two clamp arm lateral surfaces of the flat gas enclosure cylinder 224211 of nut are all provided with
There is nut jaw 224212；
The weld-ring feed mechanism 225 includes weld-ring feeding device 2251 and weld-ring feeding manipulator 2252, the weld-ring
Feeding device 2251 is located at the lower section of weld-ring feeding manipulator 2252, and the weld-ring feeding device 2251 shakes including weld-ring expects device
22511 and weld-ring erecting device 22512, weld-ring shake material device 22511 discharge port against weld-ring erecting device 22512 weld-ring
Mould 225124 is installed, the weld-ring, which is shaken, expects that the structure of device 22511 and nut shake and expect that the structure of device 22411 is identical；The weldering
Ring erecting device 22512 further includes weld-ring mounting bracket 225121, guide post cylinder 225122, weld-ring guide post 225123, weld-ring sense
Answer device 225125, inductor support 225126, weld-ring limiting cylinder 225127, limiting cylinder installing plate 225128 and weld-ring spacing
Plate 225129,225121 side of weld-ring mounting bracket are provided with guide post cylinder 225122, the piston of guide post cylinder 225122
Bar is fixedly connected with weld-ring guide post 225123, and weld-ring installation mould 225124 is equipped with pilot hole, and weld-ring guide post 225123 is plugged in
In the pilot hole of weld-ring installation mould 225124, weld-ring installation mould 225124 is fixed on 225121 side of weld-ring mounting bracket, described
Plane is equipped with " u "-shaped weld-ring mounting hole on weld-ring installation mould 225124, and " u "-shaped weld-ring mounting hole is against weld-ring inductor
225125, weld-ring inductor 225125 is fixed on weld-ring by inductor support 225126 installs 225124 side of mould, weld-ring peace
Die-filling 225124 rear side is equipped with weld-ring limiting cylinder 225127, and weld-ring limiting cylinder 225127 is installed on limiting cylinder installing plate
225128, limiting cylinder installing plate 225128 is fixed in weld-ring mounting bracket 225121, the work of weld-ring limiting cylinder 225127
Stopper rod is fixedly connected with weld-ring limiting plate 225129, and the weld-ring limiting plate 225129 is described through weld-ring installation mould 225124
Weld-ring feeding manipulator 2252 includes weld-ring stent 22521, weld-ring cylinder 22522, weld-ring installing plate 22523, connector contiguous block
22524th, weld-ring sliding block 22525, weld-ring slide 22526, weld-ring sliding block installing plate 22527, weld-ring lifting cylinder 22528, weld-ring
Push-and-pull cylinder 22529, pneumatic clamper cylinder 225210 and weld-ring clamping jaw 225211, are installed on the vertical panel of the weld-ring stent 22521
There is horizontal weld-ring installing plate 22523,22523 side of weld-ring installing plate is provided with weld-ring cylinder 22522, weld-ring cylinder 22522
Piston rod is fixedly connected with connector contiguous block 22524, and connector contiguous block 22524 is fixed on 22527 top of weld-ring sliding block installing plate
Edge, 22527 trailing flank of weld-ring sliding block installing plate are provided with weld-ring sliding block 22525, and 22523 side of weld-ring installing plate is provided with weld-ring
Slide 22526, weld-ring sliding block 22525 coordinate with weld-ring slide 22526, and 22527 leading flank of weld-ring sliding block installing plate is provided with weldering
Ring lifting cylinder 22528, the piston rod flanged plate of weld-ring lifting cylinder 22528 pass through connecting plate and weld-ring push-and-pull cylinder 22529
It is fixedly connected, the piston rod flanged plate of weld-ring push-and-pull cylinder 22529 is fixedly connected by connecting plate with pneumatic clamper cylinder 225210, gas
Three clamp arm of pawl cylinder 225210 are mounted on weld-ring clamping jaw 225211, and three 225211 lower ends of weld-ring clamping jaw are pacified equipped with weld-ring
Fill groove；
The welding manipulator 226 includes welding support 2261, welded and installed plate 2262, is welded to connect plate 2263, welding
Cylinder 2264, be welded and fixed plate 2265, weld guide post 2266, guide pillar support 2267, weld push-and-pull cylinder 2268, be welded to connect block
2269 and weld heating rod 22610,2261 side of welding support transverse weld installing plate 2262, weld cylinder are installed
2264 are fixed on welded and installed plate 2262 by being welded to connect plate 2263, and the piston rod of weld cylinder 2264 is with being welded and fixed plate
2265 connections, are welded and fixed 2265 side of plate and are provided with welding guide post 2266, guide pillar support 2267 is fixed on welded and installed plate
2262 sides, welding guide post 2266 are welded and fixed the installation of 2265 side of plate through plate 2263 and guide pillar support 2267 is welded to connect
There is welding push-and-pull cylinder 2268, the piston rod flanged plate of welding push-and-pull cylinder 2268 is fixedly connected with being welded to connect block 2269, welds
Connect and two weld heating rods 22610 are installed on contiguous block 2269；
The sensing pressing device 227 includes sensing device 2271 and pressing device 2272,2272 side of pressing device
End is equipped with sensing device 2271, and the sensing device 2271 includes inductor 22711, inductor seat 22712 and sensing column
22713,22713 upper end of sensing column is provided with inductor seat 22712, and inductor 22711 is provided with inductor seat 22712；
The pressing device 2272 includes compressing stent 22721, compression cylinder 22722, compresses connecting plate 22723, compresses push-and-pull cylinder
22724th, push plate 22725 and push plate mounting blocks 22726 are compressed, 22721 side of the compression stent is provided with compression cylinder
22722, the piston rod flanged plate of compression cylinder 22722 is connected with compressing 22723 lower plane of connecting plate, compresses connecting plate 22723
Upper Plane Installation, which has, compresses push-and-pull cylinder 22724, compresses the piston rod flanged plate and push plate mounting blocks of push-and-pull cylinder 22724
22726 are fixedly connected, and are equipped with 22726 lateral grooves of push plate mounting blocks and compress push plate 22725, before the compression push plate 22725
End is equipped with " u "-shaped bayonet.
During the first assembling device work of electrically heated rod kludge of the present invention, three station manipulators 223 are by bent pipe ducting
To the top of sensing pressing device 227, nut feeding manipulator 2242 is placed into the limit of fixation kit 22210 after nut is captured
Position column 222102, four station fixing devices 222 rotate a station, and weld-ring feeding manipulator 2252 is placed into after weld-ring is captured
On limited post 222102, weld-ring is close to nut, and four station fixing devices 222 rotate two stations, clamp assembly 2239 again
On the curve pipe fitting location hole that is aligned and is screwed on limited post 222102, weld-ring and nut be pushed into song by pressing device 2272
On spool, for welding manipulator 226 by nut-welding to curve pipe, each station of machine circulates completion above job step successively
Suddenly！
First assembling device of electrically heated rod kludge of the present invention, can substitute the automatic assembly welding workpiece of worker, production
Efficient, production stability is good, saves labo r resources.
The foregoing is merely the embodiment of the present invention, is not intended to limit the scope of the invention, every to utilize this hair
The equivalent structure or equivalent flow shift that bright specification and accompanying drawing content are made, is directly or indirectly used in other relevant skills
Art field, is included within the scope of the present invention.
Claims (6)
- A kind of 1. first assembling device of electrically heated rod kludge, it is characterised in that：First assembling of the electrically heated rod kludge Device includes being installed on four station fixing devices on box stent, three station manipulators, nut feed mechanism, weld-ring feeder Structure, welding manipulator and sensing pressing device, are fixed with four station fixing devices on the box rack plate, four stations are fixed Four stations of device are successively against three station manipulators, nut feed mechanism, weld-ring feed mechanism and welding manipulator, three works Position manipulator below be equipped with sensing pressing device, the four stations fixing device include motor, connecting plate for electric motor, main drive wheel, Odontoid belt, driven pulley, rotation axis, bearing, lap joint flange, rotating disk and fixation kit, the motor are connected by motor Plate is fixed on the top plate lower plane of box stent, and motor driving main drive wheel rotates, and the bearing in rotation axis is fixed on box branch On the top plate of frame, driven pulley is installed in rotation axis, main drive wheel is connected with driven pulley by odontoid belt, rotation axis and Rotating disk is fixedly connected by lap joint flange, and plane is arranged with four groups of fixation kits along center of circle etc. in rotating disk；Described fixed group Part includes limiting bracket and limited post, and Plane Installation has two limited posts, distance and the electricity of two spacing intercolumniations on limiting bracket The connector distance of heating rod is consistent, and the limited post upper end is equipped with location hole.
- 2. the first assembling device of electrically heated rod kludge according to claim 1, it is characterised in that：Three station machine Tool hand includes motor, motor base, manipulator support, driving wheel, synchronous belt, driven wheel, Cam splitter, turntable and fixture group Part, the motor are fixed on plane on manipulator support by motor base, driving wheel are provided with motor, and Cam splitter is fixed In plane on manipulator support, the input terminal of Cam splitter is fixed with driven wheel, and driving wheel and driven wheel are connected by synchronous belt Connect, output terminal and the turntable of Cam splitter are fixed, and plane is arranged with three clamp assemblies along center etc. on turntable；The fixture Component includes band guide rod cylinder, clamp base, guide post, jig plate and ball, the band guide rod cylinder and is installed on plane on turntable, Piston rod flanged plate with guide rod cylinder is fixed with clamp base, and clamp base lower plane is equipped with six roots of sensation guide post, and guide post is fixed In on jig plate, the jig plate side is equipped with " u "-shaped electrically heated rod mounting groove, and mounting groove medial surface is provided with ball.
- 3. the first assembling device of electrically heated rod kludge according to claim 1, it is characterised in that：The nut feeding Mechanism includes nut feeding device and nut feeding manipulator, and the discharge port of the nut feeding device is mechanical against nut feeding Hand, the nut feeding device shakes including nut expects device and nut turnover device, and the nut, which shakes, expects the linear feeding of device Device against nut turnover device feed inlet, the nut shake material device further include nut shaking charging tray, straight line shake glassware, shake glassware Stent and charging tray stent, Plane Installation has a nut shaking charging tray on the charging tray stent, and the discharge port of nut shaking charging tray is against straight line Feed appliance, straight line feeder are installed on straight line and shake on glassware, and the straight line glassware that shakes is installed on plane on the glassware stent that shakes；The nut It is spacing that turnover device includes mounting bracket, turntable cylinder, turntable cylinder mounting plate, sub-material membrane module, limiting cylinder and " ┗ " shape Plate, the mounting bracket left surface are fixed with turntable cylinder mounting plate, and turntable cylinder mounting plate side surface upper part is provided with turntable gas Cylinder, Plane Installation has sub-material membrane module in mounting bracket, and the turntable of the rotation boss and turntable cylinder of sub-material membrane module is fixed, point Expect to be equipped with " ┗ " shape limiting plate at membrane module feed inlet, the piston rod of " ┗ " shape limiting plate and limiting cylinder is fixed, limiting cylinder It is fixed on mounting bracket right flank；The sub-material membrane module further includes sub-material mould, sub-material mould outer framework, " ∩ " shape baffle and nut Inductor, the protrusion for rotating boss are embedded in sub-material mould outer framework, and rotation boss side surfaces are provided with two pieces of opposite points Expect mould, sub-material mould both ends are equipped with nut installation station, and sub-material mould outer framework leading flank is fixed with " ∩ " shape baffle, the nut of top Installation station is fixed against nut inductor, nut inductor with " ∩ " shape baffle, and sub-material mould outer framework upper end is equipped with discharge port； The nut feeding manipulator includes nut bracket, pen type cylinder, pen type cylinder mounting plate, clamping joint contiguous block, sliding block, cunning Rail, sliding block installing plate, lifting cylinder, " ┗ " shape connecting plate, push-and-pull cylinder, the flat gas enclosure cylinder of nut and nut jaw, the nut The vertical panel upper end of stent is transversely provided with pen type cylinder mounting plate, and pen type cylinder mounting plate side is provided with pen type cylinder, pen type The piston rod of cylinder is fixed with clamping joint contiguous block, and clamping joint contiguous block is fixed on the upper edge of sliding block installing plate, sliding block installation Plate trailing flank is provided with sliding block, and pen type cylinder mounting plate side is fixed with slide, and sliding block coordinates with slide, on front side of sliding block installing plate Face is provided with lifting cylinder, and the piston rod flanged plate of lifting cylinder is fixedly connected with " ┗ " shape connecting plate, " ┗ " shape connecting plate side Face is provided with push-and-pull cylinder, and push-and-pull cylinder piston rod flanged plate is fixedly connected with the flat gas enclosure cylinder of nut, and the two of the flat gas enclosure cylinder of nut A clamp arm lateral surface is equipped with nut jaw.
- 4. the first assembling device of electrically heated rod kludge according to claim 1, it is characterised in that：The weld-ring feeding Mechanism includes weld-ring feeding device and weld-ring feeding manipulator, and the weld-ring feeding device is located at below weld-ring feeding manipulator, The weld-ring feeding device shakes including weld-ring expects device and weld-ring erecting device, and weld-ring, which is shaken, expects that the discharge port of device is pacified against weld-ring The weld-ring installation mould of assembling device, the weld-ring, which is shaken, expects that the structure of device and nut shake and expect that the structure of device is identical；The weld-ring peace Assembling device further includes weld-ring mounting bracket, guide post cylinder, weld-ring guide post, weld-ring inductor, inductor support, the spacing gas of weld-ring Cylinder, limiting cylinder installing plate and weld-ring limiting plate, the weld-ring mounting bracket side are provided with guide post cylinder, the work of guide post cylinder Stopper rod is fixedly connected with weld-ring guide post, and weld-ring installation mould is equipped with pilot hole, and weld-ring guide post is plugged in the guiding of weld-ring installation mould In hole, weld-ring installation mould is fixed on weld-ring mounting bracket side, and plane is installed equipped with " u "-shaped weld-ring on the weld-ring installation mould Hole, for " u "-shaped weld-ring mounting hole against weld-ring inductor, weld-ring inductor is fixed on weld-ring by inductor support installs mould side Face, weld-ring installation mould rear side are equipped with weld-ring limiting cylinder, and weld-ring limiting cylinder is installed on limiting cylinder installing plate, limiting cylinder peace Loading board is fixed in weld-ring mounting bracket, and the piston rod of weld-ring limiting cylinder is fixedly connected with weld-ring limiting plate, the weld-ring limit Through weld-ring installation mould, the weld-ring feeding manipulator includes weld-ring stent, weld-ring cylinder, weld-ring installing plate, connector and connects position plate Connect block, weld-ring sliding block, weld-ring slide, weld-ring sliding block installing plate, weld-ring lifting cylinder, " ┗ " shape weld-ring connecting plate, weld-ring push-and-pull Cylinder, pneumatic clamper cylinder and weld-ring clamping jaw, are provided with horizontal weld-ring installing plate, weld-ring installing plate on the vertical panel of the weld-ring stent Side is provided with weld-ring cylinder, and the piston rod of weld-ring cylinder is fixedly connected with connector contiguous block, and connector contiguous block is fixed on weld-ring Sliding block installing plate upper edge, weld-ring sliding block installing plate trailing flank are provided with weld-ring sliding block, and weld-ring installing plate side is provided with weld-ring Slide, weld-ring sliding block coordinate with weld-ring slide, and weld-ring sliding block installing plate leading flank is provided with weld-ring lifting cylinder, weld-ring lifting air The piston rod flanged plate of cylinder is connected by connecting plate with weld-ring push-and-pull cylinder, and the piston rod flanged plate of weld-ring push-and-pull cylinder passes through company Fishplate bar is connected with pneumatic clamper cylinder, and three clamp arm of pneumatic clamper cylinder are mounted on weld-ring clamping jaw, and three weld-ring clamping jaw lower ends are equipped with weldering Ring installation groove.
- 5. the first assembling device of electrically heated rod kludge according to claim 1, it is characterised in that：The electroplating equipment wielding machine Hand includes welding support, welded and installed plate, is welded to connect plate, weld cylinder, is welded and fixed plate, welding guide post, guide pillar support, weldering Connect push-and-pull cylinder, be welded to connect block and weld heating rod, the welding support side is provided with transverse weld installing plate, welds gas Cylinder is fixed on welded and installed plate by being welded to connect plate, and the piston rod of weld cylinder is connected with being welded and fixed plate, is welded and fixed Plate side is provided with welding guide post, and guide pillar support is fixed on welded and installed plate side, and welding guide post, which passes through, to be welded to connect plate and lead Column holder, is welded and fixed plate side and is provided with welding push-and-pull cylinder, welds the piston rod flanged plate of push-and-pull cylinder with being welded to connect Block is fixedly connected, and is welded to connect on block and is provided with two weld heating rods.
- 6. the first assembling device of electrically heated rod kludge according to claim 1, it is characterised in that：The sensing compresses Device includes sensing device and pressing device, and the pressing device side is equipped with sensing device, and the sensing device includes sensing Device, inductor seat and sensing column, sensing column upper end are provided with inductor seat, inductor are provided with inductor seat；It is described Pressing device includes compressing stent, compression cylinder, compresses connecting plate, compress push-and-pull cylinder, compress push plate and push plate mounting blocks, institute State compression side face and compression cylinder is installed, the piston rod flanged plate of compression cylinder is connected with compressing connecting plate lower plane, is pressed Being close to Plane Installation on fishplate bar has compression push-and-pull cylinder, and the piston rod flanged plate and push plate mounting blocks for compressing push-and-pull cylinder fix company Connect, be equipped with push plate mounting blocks lateral grooves and compress push plate, the compression push plate front end is equipped with " u "-shaped bayonet.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610287474.8A CN105855737B (en) | 2016-05-04 | 2016-05-04 | First assembling device of electrically heated rod kludge |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610287474.8A CN105855737B (en) | 2016-05-04 | 2016-05-04 | First assembling device of electrically heated rod kludge |
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| CN105855737A CN105855737A (en) | 2016-08-17 |
| CN105855737B true CN105855737B (en) | 2018-04-13 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108817739B (en) * | 2018-06-08 | 2020-05-08 | 浙江豪精机电有限公司 | Conveying and welding mechanism of welding machine |
| CN108515296A (en) * | 2018-06-08 | 2018-09-11 | 浙江豪精机电有限公司 | A kind of welding machine |
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| CN205702889U (en) * | 2016-05-04 | 2016-11-23 | 苏州达恩克精密机械有限公司 | First assembling device of electrically heated rod kludge |
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| US4872258A (en) * | 1988-09-22 | 1989-10-10 | Universal Instruments Corporation | Pick and place method and apparatus |
| CN102785362A (en) * | 2012-07-24 | 2012-11-21 | 北京国电富通科技发展有限责任公司 | Welding manipulator for plastic water nozzle joint |
| CN203158711U (en) * | 2012-12-20 | 2013-08-28 | 东莞钜升塑胶电子制品有限公司 | Automatic nut feeding device |
| CN204196320U (en) * | 2014-10-20 | 2015-03-11 | 深圳市裕同包装科技股份有限公司 | For the rotary type multi-station processing unit (plant) of packing box processing |
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Effective date of registration: 20180306 Address after: 311800 Jiang Village, Shaoxing, Zhuji City, Zhuji City, Zhejiang Province, No. 178 Applicant after: Song Guomin Address before: 215400 No. 101, room 101, No. 101, No. 101, No. 3, Datong Road, high tech Zone, Suzhou, Jiangsu Applicant before: SUZHOU DAENKE PRECISION MACHINERY CO., LTD. |
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Effective date of registration: 20190605 Address after: 226000 36 Tuo Tun Village, two Jia town, Tongzhou District, Nantong, Jiangsu Patentee after: Nantong Yatai Wax Arts & Crafts Co.,Ltd. Address before: 311800 178, Chiang village, Datang Town, Zhuji City, Shaoxing, Zhejiang Patentee before: Song Guomin |