CN105845762B - A kind of Novel double-glazed solar components and its edge bonding method - Google Patents

A kind of Novel double-glazed solar components and its edge bonding method Download PDF

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Publication number
CN105845762B
CN105845762B CN201610200328.7A CN201610200328A CN105845762B CN 105845762 B CN105845762 B CN 105845762B CN 201610200328 A CN201610200328 A CN 201610200328A CN 105845762 B CN105845762 B CN 105845762B
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CN
China
Prior art keywords
double
solar energy
energy assembly
glass
glass solar
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Expired - Fee Related
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CN201610200328.7A
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Chinese (zh)
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CN105845762A (en
Inventor
唐洪
江振
沈志敏
李新昌
王栋
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TAICANG HAIRUN SOLAR ENERGY CO Ltd
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TAICANG HAIRUN SOLAR ENERGY CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses a kind of Novel double-glazed solar components and its edge bonding method, the double-glass solar energy assembly include double glass too can component body and bound edge, the bound edge is located at double-glass solar energy assembly body surrounding:Double-glass solar energy assembly body uses the auxiliary mould edge sealing of high temperature resistant good permeability before lamination, and after the double-glass solar energy assembly body cooling after lamination, the auxiliary mould of tearing, the packing material of the double-glass solar energy assembly body of spilling automatically forms the bound edge.The excessive glue bound edge of the present invention make it that component safety performance is higher, improves frangible problem in traditional double-glass solar energy assembly installation and transportation, and stronger for the resistivity of steam moisture, extends component service life.Present invention process is simple to operate, the step of simplifying production double-glass solar energy assembly, more attractive compared to conventional double-glass solar energy assembly outward appearance.

Description

A kind of Novel double-glazed solar components and its edge bonding method
Technical field
The present invention relates to photovoltaic power generation technology, more particularly to a kind of Novel double-glazed solar components and its edge bonding method.
Background technology
BIPV, is a kind of new ideas that applied solar energy generates electricity, solar energy power generating array is installed Electric power is provided in the enclosed structure outer surface of building, the combination of wherein photovoltaic array and building is a kind of conventional form, Particularly and glass curtain wall combination.Double-glass solar energy assembly constitutes composite bed by two sheet glass and solar battery sheet, electricity Lead end institute is pooled to by wire series and parallel between the piece of pond.
With developing rapidly for photovoltaic generation, double-glass solar energy assembly turns into the focus that domestic photovoltaic generation is built gradually, But many difficulties are there are during production solar double-glass assemblies, the edge sealing problem of double-glass solar energy assembly is always that major producers beg for The hot issue of opinion, conventional solar double-glass assemblies cause frangible in component transport and installation process without edge sealing, while in double glass solar energy Easily make the ugly of outward appearance change in edge formation burr in component packing material EVA excessive glue scale removal process.
The content of the invention
In view of the drawbacks described above of prior art, the technical problems to be solved by the invention are to provide a kind of Novel double-glazed too Positive energy component and its edge bonding method, use the auxiliary mould parcel double-glass solar energy assembly four of high temperature resistant good permeability before lamination Torn after side, lamination the auxiliary mould, packing material excessive glue is enclosed the bound edge of special material in component surrounding formation one so that Double-glass solar energy assembly has more preferable security performance, stronger for steam moisture resistivity, and simplifies solar double-glass assemblies life Step is produced, production efficiency is improved, component can also be made more attractive in appearance.
To achieve the above object, the invention provides a kind of Novel double-glazed solar components, the double-glass solar energy assembly Including double glass too can component body and bound edge, the bound edge be located at the double-glass solar energy assembly body surrounding:
Bar packing material is pasted in its surrounding before the double-glass solar energy assembly body lamination, and it is saturating using high temperature resistant The good auxiliary mould edge sealing of gas, after the double-glass solar energy assembly body cooling after lamination, the auxiliary mould of tearing overflows The packing material of the double-glass solar energy assembly body gone out automatically forms the bound edge, and the bound edge sectional area is shaped as square, circle Arc, c-type, rhombus or irregular shape.
In the better embodiment of the present invention, the packing material is EVA, POE or PVB.
In the better embodiment of the present invention, the auxiliary mould carries Air hole adhesive tape, the adhesive tape one side for center Scribble silica gel.
In the better embodiment of the present invention, the double-glass solar energy assembly body surrounding bound edge overall volume scope For:0-0.1m3
Present invention also offers a kind of Novel double-glazed solar components edge bonding method, comprise the following steps:
After the completion of step 1, double-glass solar energy assembly body folded add, bar packing material is pasted in its surrounding;
Step 2, use auxiliary adhesive tape by the surrounding paste bar packing material double-glass solar energy assembly body four All edge sealing;
Step 3, the double-glass solar energy assembly body after edge sealing is laminated, double glass described in lamination process are too The packing material of positive energy component body surrounding overflows, and automatically forms bound edge;
After double-glass solar energy assembly cooling after step 4, lamination, the auxiliary adhesive tape of tearing;
Step 5, the double-glass solar energy assembly progress gel resin to forming bound edge and subsequent technique are handled.
Technique effect
A kind of Novel double-glazed solar components disclosed by the invention have excessive glue bound edge so that component safety performance is higher, change Frangible problem in good installation and transportation, and it is stronger for the resistivity of steam moisture, extend component and use the longevity Life.
Novel double-glazed solar components edge bonding method technological operation disclosed by the invention is simple, simplifies production solar double-glass assemblies The step of, the chamfered edge process needed for conventional production has been saved, production efficiency is improved, module edge is without conventional double glass in addition The burr that component is formed in EVA excessive glue scale removal process, it is more attractive compared to conventional solar double-glass assemblies outward appearance.
The technique effect of the design of the present invention, concrete structure and generation is described further below with reference to accompanying drawing, with It is fully understood from the purpose of the present invention, feature and effect.
Brief description of the drawings
Fig. 1 is the Novel double-glazed solar components structural representation of the preferred embodiment of the present invention.
Fig. 2 is the Novel double-glazed solar components edge bonding method schematic flow sheet of another preferred embodiment of the present invention.
Reference marker in figure is respectively:
1:Double glass too can component body;
11:Packing material;
12:Upper strata glass;
13:Lower floor's glass;
2:Bound edge.
Embodiment
Presently preferred embodiments of the present invention is described in detail below so that advantages and features of the invention can be easier to by It will be appreciated by those skilled in the art that apparent clearly being defined so as to be made to protection scope of the present invention.
Embodiment 1
As shown in figure 1, a kind of Novel double-glazed solar components, including double glass too can component body 1 and bound edges 2, bound edge 2 In the surrounding of double-glass solar energy assembly body 1.
Double glass too can component body 1 include packing material 11, upper strata glass 12 and lower floor's glass 13, packing material 11 is located at Between upper strata glass 12 and lower floor's glass 13, packing material 11 is EVA, POE or PVB.
Packing material 11 can also be the surrounding that component body 1 is pasted on using the small bar of EVA, POE and PVB material.
Double-glass solar energy assembly body 1 is used after laminating carries out edge sealing with leachy auxiliary mould, and auxiliary mould is adopted Constituted, double-glass solar energy assembly will not be polluted during lamination with the material of high temperature high voltage resistant.Double glass solar energy after lamination Component body 1 is torn the auxiliary mould after cooling down, and the packing material 11 of the double-glass solar energy assembly body 1 of spilling is automatically formed Bound edge 2.
Auxiliary mould can be a kind of auxiliary adhesive tape of high temperature high voltage resistant, and adhesive band base can be any resistance to more than 150 DEG C The material of temperature, preferably resistance to 180 DEG C of high temperature, 1MPa high pressures, and the material of 30 minutes duration.Equidistantly open in adhesive tape center Hole, without prejudice to double-glass solar energy assembly is vacuumized;One side coats silica gel so that bonding force is smaller between glass after lamination, can be with Relatively easily tear it down.
Auxiliary adhesive tape wraps up four sides of double-glass solar energy assembly when using, an adhesive tape is used only per a line, in The adhesive tape that centre disconnects is unable to continued access, and subduction is needed per the unnecessary adhesive tape of a line.
The shape of bound edge 2 is determined by process, c-type is then generally using adhesive tape edge sealing, if outside is the double glass being close to Lamination frame can then be square, if having other grooves on the inside of framework, can be according to the alteration of form of groove.Therefore, the sectional area of bound edge 2 Shape is including but not limited to square, circular arc, c-type and rhombus, or other irregular shapes.Double-glass solar energy assembly sheet The overall volume scope of 1 surrounding bound edge of body 2 is 0-0.1m3.Allow in actual production between bound edge 2 and double-glass solar energy assembly body There is certain altitude poor.
Novel double-glazed solar components disclosed in the present embodiment are because in component body surrounding formation bound edge, improve double glass Frangible phenomenon in Rimless component mounting process, and the difficult cleaning problem of the EVA excessive glues occurred after laminating, are improved conventional double The security performance of glass solar components and the resistivity for steam moisture.
Embodiment 2
A kind of Novel double-glazed solar components edge bonding method, is carried out on the basis of conventional double-glass solar energy assembly production technology Improve, its flow is as shown in Fig. 2 comprise the following steps:
Step S1, after the completion of double-glass solar energy assembly body folded adds, bar packing material is pasted in its surrounding.
Step S2, the double-glass solar energy assembly body surrounding edge sealing of bar packing material will be pasted using auxiliary adhesive tape.
Auxiliary adhesive tape center is with holes, and aeration is good, high temperature high voltage resistant, during edge sealing that double four sides of glass solar energy body are complete Covering, an adhesive tape is used only per a line, and the adhesive tape that center disconnects is unable to continued access, need to be wiped out per the unnecessary adhesive tape of a line.
Step S3, double-glass solar energy assembly body after edge sealing is laminated, double glass sun described in lamination process The packing material of energy component body overflows, and automatically forms bound edge.
The packing material of double-glass solar energy assembly body can be EVA, POE, the material such as PVB, and bound edge shape is by technique side Method is determined, c-type is then generally using adhesive tape edge sealing, can be square if outside is the double glass lamination frame being close to, if on the inside of framework There are other grooves, then can be according to the alteration of form of groove.Therefore, the sectional area shape of bound edge 2 is including but not limited to square, circular arc Shape, c-type and rhombus, or other irregular shapes.The overall volume scope of 1 surrounding bound edge of double-glass solar energy assembly body 2 For 0-0.1m3.There is certain altitude between permission bound edge 2 and double-glass solar energy assembly body in actual production poor.
Step S4, after the double-glass solar energy assembly cooling after lamination, the auxiliary adhesive tape of tearing.
Auxiliary adhesive tape one side scribbles silica gel so that bonding force is smaller between glass after lamination, can relatively easily tear Come.
Step S5, carries out gel resin to the double-glass solar energy assembly for forming bound edge and subsequent technique is handled.
Due to foring bound edge, conventional solar double-glass assemblies chamfered edge step is eliminated, it is to avoid occur due to the EVA hairs that chamfered edge is caused Thorn, directly carries out gel resin and subsequent technique processing.
The present embodiment tears auxiliary glue off using auxiliary adhesive tape by the double-glass solar energy assembly edge sealing before lamination, after lamination Band, using the excessive glue of the packing materials such as EVA, POE or PVB in component body surrounding formation bound edge, technological operation is simple, simplifies The step of production solar double-glass assemblies, the chamfered edge process needed for conventional production is saved, production efficiency is improved, component can also be made more Plus it is attractive in appearance, the component of final molding has more preferable reliability, and the bound edge of formation can provide protective effect for component surrounding.
Preferred embodiment of the invention described in detail above.It should be appreciated that the ordinary skill of this area is without wound The property made work just can make many modifications and variations according to the design of the present invention.Therefore, all technical staff in the art Pass through the available technology of logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea Scheme, all should be in the protection domain being defined in the patent claims.

Claims (5)

1. a kind of Novel double-glazed solar components, it is characterised in that too can component body and bound edge, the bound edge position including double glass In the double-glass solar energy assembly body surrounding:
Bar packing material is pasted in its surrounding before the double-glass solar energy assembly body lamination, and uses high temperature resistant gas permeability Good auxiliary mould edge sealing, after the double-glass solar energy assembly body cooling after lamination, the auxiliary mould of tearing, spilling The packing material of double-glass solar energy assembly body automatically forms the bound edge, the bound edge sectional area be shaped as square, circular arc, C-type, rhombus or irregular shape.
2. Novel double-glazed solar components as claimed in claim 1, it is characterised in that the packing material be EVA, POE or PVB。
3. Novel double-glazed solar components as claimed in claim 1, it is characterised in that the auxiliary mould carries gas for center The adhesive tape in hole, the adhesive tape one side scribbles silica gel.
4. Novel double-glazed solar components as claimed in claim 1, it is characterised in that the double-glass solar energy assembly body four All bound edge overall volume scopes are:0-0.1m3
5. a kind of Novel double-glazed solar components edge bonding method, it is characterised in that comprise the following steps:
After the completion of step 1, double-glass solar energy assembly body folded add, bar packing material is pasted in its surrounding;
Step 2, use auxiliary adhesive tape by the surrounding paste bar packing material double-glass solar energy assembly body surrounding seal Side;
Step 3, the double-glass solar energy assembly body after edge sealing is laminated, double glass solar energy described in lamination process The packing material of component body surrounding overflows, and automatically forms bound edge;
After double-glass solar energy assembly cooling after step 4, lamination, the auxiliary adhesive tape of tearing;
Step 5, the double-glass solar energy assembly progress gel resin to forming bound edge and subsequent technique are handled.
CN201610200328.7A 2016-03-31 2016-03-31 A kind of Novel double-glazed solar components and its edge bonding method Expired - Fee Related CN105845762B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107634116B (en) * 2017-09-26 2023-12-29 苏州英达瑞机器人科技有限公司 Photovoltaic device double-glass battery full-automatic edge banding machine of subassembly
CN108501495A (en) * 2018-03-31 2018-09-07 格润智能光伏南通有限公司 A kind of solar double-glass assemblies laminating method
CN109768108B (en) * 2018-12-29 2023-08-29 南京索尔玻璃科技股份有限公司 Edge-covered ultrathin reinforced glass backboard, preparation method thereof and photovoltaic module comprising same
CN114294308B (en) * 2021-12-30 2023-10-20 哈尔滨飞机工业集团有限责任公司 Glue overflow control method for aviation structure glue joint piece

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CN102268901A (en) * 2010-06-06 2011-12-07 江苏新大陆太阳能电力有限公司 Lamination process method of double-sided glass curtain wall assembly
CN103916076A (en) * 2013-01-09 2014-07-09 太仓海润太阳能有限公司 Double-layer-glass photovoltaic cell assembly and manufacturing method thereof

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EP2788450B1 (en) * 2011-12-06 2017-06-21 Nitto Denko Corporation Wavelength conversion material as encapsulant for solar module systems to enhance solar harvesting efficiency

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Publication number Priority date Publication date Assignee Title
CN102268901A (en) * 2010-06-06 2011-12-07 江苏新大陆太阳能电力有限公司 Lamination process method of double-sided glass curtain wall assembly
CN103916076A (en) * 2013-01-09 2014-07-09 太仓海润太阳能有限公司 Double-layer-glass photovoltaic cell assembly and manufacturing method thereof

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