CN105845762A - Novel double-glass solar module and edge sealing method thereof - Google Patents
Novel double-glass solar module and edge sealing method thereof Download PDFInfo
- Publication number
- CN105845762A CN105845762A CN201610200328.7A CN201610200328A CN105845762A CN 105845762 A CN105845762 A CN 105845762A CN 201610200328 A CN201610200328 A CN 201610200328A CN 105845762 A CN105845762 A CN 105845762A
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- Prior art keywords
- double
- glass solar
- glass
- solar energy
- energy assembly
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- 239000011521 glass Substances 0.000 title claims abstract description 97
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000007789 sealing Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000003475 lamination Methods 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 18
- 230000035699 permeability Effects 0.000 claims abstract description 4
- 239000002390 adhesive tape Substances 0.000 claims description 33
- 238000012856 packing Methods 0.000 claims description 21
- 238000001816 cooling Methods 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000000499 gel Substances 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 239000000741 silica gel Substances 0.000 claims description 4
- 229910002027 silica gel Inorganic materials 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 2
- 239000003292 glue Substances 0.000 abstract description 9
- 238000009434 installation Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000000712 assembly Effects 0.000 description 7
- 238000000429 assembly Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000013084 building-integrated photovoltaic technology Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0488—Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Joining Of Glass To Other Materials (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
Abstract
The invention discloses a novel double-glass solar module and an edge sealing method thereof. The double-glass solar module comprises a double-glass solar module body and a covered edge, wherein the covered edge is located on the periphery of the double-glass solar module body. The double-glass solar module body is edge-sealed by employing a heat resisting auxiliary tool having great permeability before lamination; after the laminated double-glass solar module body cools, the auxiliary tool is torn down, and overflowing filling materials of the double-glass solar module body automatically form the covered edge. The excessive glue covered edge makes module safety higher, and improves the fragile performance of a traditional double-glass solar module in an installation and transportation process; in addition, the excessive glue covered edge has greater resistance to moisture, and prolongs the service life of the module. The novel double-glass solar module is simple to operate, simplifies the steps of producing a double-glass solar module, and has a more beautiful appearance than a routine double-glass solar module.
Description
Technical field
The present invention relates to photovoltaic power generation technology, particularly relate to a kind of Novel double-glazed solar components and edge bonding method thereof.
Background technology
BIPV, is a kind of new ideas of applied solar energy generating, by solar energy power generating battle array
Row are arranged on the enclosed structure outer surface of building to provide electric power, and wherein photovoltaic array with the combination of building is
A kind of conventional form, particularly with the combination of glass curtain wall.Double-glass solar energy assembly be by two sheet glass and
Solar battery sheet composition composite bed, is pooled to lead end institute by wire series and parallel between cell piece.
Along with developing rapidly of photovoltaic generation, double-glass solar energy assembly becomes what domestic photovoltaic generation was built gradually
Focus, but there is a lot of difficulty during producing solar double-glass assemblies, the edge sealing problem of double-glass solar energy assembly
The hot issue that always Ge great producer is discussed, conventional solar double-glass assemblies causes assembly transport without edge sealing and installed
In journey frangible, simultaneously easily at edge in double-glass solar energy assembly packing material EVA overflows glue scale removal process
Forming burr, make that outward appearance becomes is ugly.
Summary of the invention
Because the drawbacks described above of prior art, the technical problem to be solved is to provide a kind of Novel double-glazed
Solar components and edge bonding method thereof, use the double glass sun of auxiliary mould parcel of high temperature resistant good permeability before lamination
Can four sides of assembly, this auxiliary mould of tearing after lamination, make the packing material glue that overflows form a circle in assembly surrounding
The bound edge of special material so that double-glass solar energy assembly has more preferable security performance, supports for steam dampness
Anti-ability is higher, and simplifies solar double-glass assemblies production stage, improves production efficiency, it is also possible to make assembly more
Attractive in appearance.
For achieving the above object, the invention provides a kind of Novel double-glazed solar components, described pair of glass solar energy group
Part include double glass too can component body and bound edge, described bound edge is positioned at described double-glass solar energy assembly body surrounding: institute
State double-glass solar energy assembly body and use the auxiliary mould edge sealing of high temperature resistant good permeability before lamination, the institute after lamination
After stating the cooling of double-glass solar energy assembly body, described auxiliary mould of tearing, the described double-glass solar energy assembly of spilling is originally
The packing material of body automatically forms described bound edge.
In the better embodiment of the present invention, the packing material of described double-glass solar energy assembly body is positioned at described double
Glass solar components body interior.
In another better embodiment of the present invention, the packing material of described double-glass solar energy assembly body is bar
Shape thing is also pasted on the surrounding of described double-glass solar energy assembly body.
In the better embodiment of the present invention, described packing material is EVA, POE or PVB.
In another better embodiment of the present invention, described auxiliary mould side is with pore.
In the better embodiment of the present invention, described auxiliary mould is central with Air hole adhesive tape, described adhesive tape list
Topcoating has silica gel.
In another better embodiment of the present invention, described bound edge sectional area be shaped as square, circular arc, c-type,
Rhombus or irregularly shaped.
In the better embodiment of the present invention, described double-glass solar energy assembly body surrounding bound edge overall volume model
Enclose for 0-0.1m3。
Present invention also offers a kind of Novel double-glazed solar components edge bonding method, comprise the steps:
After step 1, double-glass solar energy assembly body folded have added, use auxiliary adhesive tape by described pair of glass solar energy
Component body surrounding edge sealing;
Step 2, double-glass solar energy assembly body described after edge sealing is laminated, institute in lamination process
The packing material stating double-glass solar energy assembly body overflows, and automatically forms bound edge;
After described double-glass solar energy assembly cooling after step 3, lamination, described auxiliary adhesive tape of tearing;
Step 4, the described double-glass solar energy assembly forming bound edge is carried out gel resin and subsequent technique process.
In the better embodiment of the present invention, described step 1 use described auxiliary adhesive tape by the described pair of glass sun
Can component body surrounding edge bonding method be:
Using auxiliary adhesive tape by four the side all standings of described double-glass solar energy assembly body, each limit is only
Use an adhesive tape, the adhesive tape that central authorities disconnect can not continued access, wipe out each unnecessary adhesive tape in limit.
Technique effect
A kind of Novel double-glazed solar components disclosed by the invention has excessive glue bound edge and makes component safety performance higher,
Improve frangible problem in installation and transportation, and the resistivity for steam dampness is higher, extends group
Part service life.
Novel double-glazed solar components edge bonding method technological operation disclosed by the invention is simple, simplifies the double glass group of production
The step of part, has saved chamfered edge process required in conventional production, improves production efficiency, and additionally module edge does not has
The burr that conventional solar double-glass assemblies is formed in EVA overflows glue scale removal process, compared to conventional solar double-glass assemblies outward appearance more
Attractive in appearance.
Below with reference to accompanying drawing, the technique effect of design, concrete structure and the generation of the present invention is described further,
To be fully understood from the purpose of the present invention, feature and effect.
Accompanying drawing explanation
Fig. 1 is the Novel double-glazed solar components structural representation of a preferred embodiment of the present invention.
Fig. 2 is the Novel double-glazed solar components edge bonding method flow process signal of another preferred embodiment of the present invention
Figure.
Reference marker in figure is respectively as follows:
1: double glass too can component body;
11: packing material;
12: upper strata glass;
13: lower floor's glass;
2: bound edge.
Detailed description of the invention
Below presently preferred embodiments of the present invention is described in detail, so that advantages and features of the invention can be more
It is prone to be readily appreciated by one skilled in the art, thus protection scope of the present invention is made apparent clear and definite boundary
Fixed.
Embodiment 1
As it is shown in figure 1, a kind of Novel double-glazed solar components, including double glass too can component body 1 and bound edge 2,
Bound edge 2 is positioned at double-glass solar energy assembly body 1 surrounding.
Double glass component body 1 can include packing material 11, upper strata glass 12 and lower floor's glass 13, packing material very much
11 between upper strata glass 12 and lower floor's glass 13, and packing material 11 is EVA, POE or PVB.
Packing material 11 can also be that the little bar using EVA, POE and PVB material is pasted on component body
The surrounding of 1.
Double-glass solar energy assembly body 1 uses the leachy auxiliary mould of band to carry out edge sealing after laminating, assists work
Dress uses the material of high temperature high voltage resistant to constitute, and will not pollute double-glass solar energy assembly during lamination.After lamination
Tear described auxiliary mould after double-glass solar energy assembly body 1 cooling, the double-glass solar energy assembly body 1 of spilling
Packing material 11 automatically form bound edge 2.
Auxiliary mould can be the auxiliary adhesive tape of a kind of high temperature high voltage resistant, adhesive band base can be any resistance to 150 DEG C with
The material of upper temperature, the most resistance to 180 DEG C of high temperature, 1MPa high pressure, and the material of 30 minutes persistent period.This glue
The equidistantly perforate of band central authorities, does not hinder double-glass solar energy assembly evacuation;One side coating silica gel so that after lamination with
Between glass, bonding force is less, can tear it down with comparalive ease.
Four sides of parcel double-glass solar energy assembly when auxiliary adhesive tape uses, each limit only uses an adhesive tape,
The adhesive tape that central authorities disconnect can not continued access, the unnecessary adhesive tape in each limit needs subduction.
The shape of bound edge 2 is determined by process, uses adhesive tape edge sealing to be then generally c-type, if outside is tight
Double glass lamination frame of patch then can be square, if there being other grooves inside framework, then can change according to the shape of groove
Become.Therefore, bound edge 2 sectional area shape includes but not limited to square, circular arc, c-type and rhombus, it is also possible to
Irregularly shaped for other.Double-glass solar energy assembly body 1 surrounding bound edge 2 overall volume scope is 0-0.1m3。
Actual production allows there is certain altitude between bound edge 2 and double-glass solar energy assembly body poor.
Novel double-glazed solar components disclosed in the present embodiment, because forming bound edge in component body surrounding, improves
Frangible phenomenon in double glass Rimless component mounting process, and the EVA occurred after laminating overflow glue difficulty cleaning problem,
Improve the security performance of conventional double-glass solar energy assembly and for the resistivity of steam dampness.
Embodiment 2
A kind of Novel double-glazed solar components edge bonding method, on the basis of conventional double-glass solar energy assembly production technology
Improving, its flow process is as in figure 2 it is shown, comprise the steps:
Step S1, after double-glass solar energy assembly body folded has added, uses auxiliary adhesive tape by double-glass solar energy assembly
Body surrounding edge sealing.
Auxiliary adhesive tape central authorities are with holes, and aeration is good, high temperature high voltage resistant, by double glass solar energy bodies four during edge sealing
Individual side all standing, each limit only uses an adhesive tape, the adhesive tape that central authorities disconnect can not continued access, each limit
Unnecessary adhesive tape need to be wiped out.
Step S2, is laminated double-glass solar energy assembly body described after edge sealing, institute in lamination process
The packing material stating double-glass solar energy assembly body overflows, and automatically forms bound edge.
The packing material of double-glass solar energy assembly body can be the materials such as EVA, POE, PVB, bound edge shape
Shape is determined by process, includes but not limited to square, circular arc, c-type and rhombus, it is also possible to for other not
Regular shape.
Step S3, after the described double-glass solar energy assembly cooling after lamination, described auxiliary adhesive tape of tearing.
Auxiliary adhesive tape one side scribbles silica gel so that bonding force is less after lamination and between glass, can tear with comparalive ease
Get off.
Step S4, carries out gel resin to the double-glass solar energy assembly forming bound edge and subsequent technique processes.
Owing to defining bound edge, eliminate conventional solar double-glass assemblies chamfered edge step, it is to avoid occur causing due to chamfered edge
EVA burr, directly carry out gel resin and subsequent technique process.
The present embodiment uses auxiliary adhesive tape by the double-glass solar energy assembly edge sealing before lamination, tears auxiliary after lamination off
Adhesive tape, utilizes the excessive glue of the packing materials such as EVA, POE or PVB forming bound edge, work in component body surrounding
Skill is simple to operate, simplifies the step producing solar double-glass assemblies, saves chamfered edge process required during routine produces, improves
Production efficiency, it is also possible to make assembly more attractive in appearance, the assembly of final molding has more preferable reliability, the bag of formation
Limit can be that assembly surrounding provides protective effect.
The preferred embodiment of the present invention described in detail above.Should be appreciated that the ordinary skill of this area without
Need creative work just can make many modifications and variations according to the design of the present invention.Therefore, all the art
Middle technical staff is the most on the basis of existing technology by logical analysis, reasoning or limited reality
Test available technical scheme, all should be in the protection domain being defined in the patent claims.
Claims (10)
1. a Novel double-glazed solar components, it is characterised in that include double glass too can component body and bound edge, institute
State bound edge and be positioned at described double-glass solar energy assembly body surrounding:
Described double-glass solar energy assembly body uses the auxiliary mould edge sealing of high temperature resistant good permeability, layer before lamination
After described double-glass solar energy assembly body cooling after pressure, described auxiliary mould of tearing, double glass of spilling are too
The packing material of sun energy component body automatically forms described bound edge.
2. Novel double-glazed solar components as claimed in claim 1, it is characterised in that described pair of glass solar energy group
The packing material of part body is positioned at described double-glass solar energy assembly body interior.
3. Novel double-glazed solar components as claimed in claim 1, it is characterised in that described pair of glass solar energy group
The packing material of part body is bar the surrounding being pasted on described double-glass solar energy assembly body.
4. Novel double-glazed solar components as claimed in claim 2 or claim 3, it is characterised in that described packing material
For EVA, POE or PVB.
5. Novel double-glazed solar components as claimed in claim 1, it is characterised in that described auxiliary mould side
With pore.
6. Novel double-glazed solar components as claimed in claim 1, it is characterised in that during described auxiliary mould is
Centre carries leachy adhesive tape, and described adhesive tape one side scribbles silica gel.
7. Novel double-glazed solar components as claimed in claim 1, it is characterised in that described bound edge sectional area shape
Shape is square, circular arc, c-type, rhombus or irregularly shaped.
8. Novel double-glazed solar components as claimed in claim 1, it is characterised in that described pair of glass solar energy group
Part body surrounding bound edge overall volume scope is: 0-0.1m3。
9. a Novel double-glazed solar components edge bonding method, it is characterised in that comprise the steps:
After step 1, double-glass solar energy assembly body folded have added, use auxiliary adhesive tape by described pair of glass solar energy
Component body surrounding edge sealing;
Step 2, double-glass solar energy assembly body described after edge sealing is laminated, institute in lamination process
The packing material stating double-glass solar energy assembly body overflows, and automatically forms bound edge;
After described double-glass solar energy assembly cooling after step 3, lamination, described auxiliary adhesive tape of tearing;
Step 4, the described double-glass solar energy assembly forming bound edge is carried out gel resin and subsequent technique process.
10. Novel double-glazed solar components edge sealing process as claimed in claim 9, it is characterised in that described step
The described auxiliary adhesive tape is used by described double-glass solar energy assembly body surrounding edge bonding method to be in 1:
Use auxiliary adhesive tape by four the side all standings of described double-glass solar energy assembly body, each limit
Only use an adhesive tape, central authorities disconnect adhesive tape can not continued access, wipe out each unnecessary adhesive tape in limit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610200328.7A CN105845762B (en) | 2016-03-31 | 2016-03-31 | A kind of Novel double-glazed solar components and its edge bonding method |
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CN201610200328.7A CN105845762B (en) | 2016-03-31 | 2016-03-31 | A kind of Novel double-glazed solar components and its edge bonding method |
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CN105845762A true CN105845762A (en) | 2016-08-10 |
CN105845762B CN105845762B (en) | 2017-09-29 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107634116A (en) * | 2017-09-26 | 2018-01-26 | 苏州英达瑞机器人科技有限公司 | A kind of photovoltaic double-glass battery component full automatic edge bander |
CN108501495A (en) * | 2018-03-31 | 2018-09-07 | 格润智能光伏南通有限公司 | A kind of solar double-glass assemblies laminating method |
CN109768108A (en) * | 2018-12-29 | 2019-05-17 | 南京索尔玻璃科技股份有限公司 | A kind of ultra-thin reinforcing glass backboard of bound edge, preparation method and the photovoltaic module comprising it |
CN114294308A (en) * | 2021-12-30 | 2022-04-08 | 哈尔滨飞机工业集团有限责任公司 | Glue overflow control method for aviation structure glue joint piece |
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CN102268901A (en) * | 2010-06-06 | 2011-12-07 | 江苏新大陆太阳能电力有限公司 | Lamination process method of double-sided glass curtain wall assembly |
US20130139868A1 (en) * | 2011-12-06 | 2013-06-06 | Nitto Denko Corporation | Wavelength conversion material as encapsulate for solar module systems to enhance solar harvesting efficiency |
CN103916076A (en) * | 2013-01-09 | 2014-07-09 | 太仓海润太阳能有限公司 | Double-layer-glass photovoltaic cell assembly and manufacturing method thereof |
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2016
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Patent Citations (3)
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CN102268901A (en) * | 2010-06-06 | 2011-12-07 | 江苏新大陆太阳能电力有限公司 | Lamination process method of double-sided glass curtain wall assembly |
US20130139868A1 (en) * | 2011-12-06 | 2013-06-06 | Nitto Denko Corporation | Wavelength conversion material as encapsulate for solar module systems to enhance solar harvesting efficiency |
CN103916076A (en) * | 2013-01-09 | 2014-07-09 | 太仓海润太阳能有限公司 | Double-layer-glass photovoltaic cell assembly and manufacturing method thereof |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107634116A (en) * | 2017-09-26 | 2018-01-26 | 苏州英达瑞机器人科技有限公司 | A kind of photovoltaic double-glass battery component full automatic edge bander |
CN107634116B (en) * | 2017-09-26 | 2023-12-29 | 苏州英达瑞机器人科技有限公司 | Photovoltaic device double-glass battery full-automatic edge banding machine of subassembly |
CN108501495A (en) * | 2018-03-31 | 2018-09-07 | 格润智能光伏南通有限公司 | A kind of solar double-glass assemblies laminating method |
CN109768108A (en) * | 2018-12-29 | 2019-05-17 | 南京索尔玻璃科技股份有限公司 | A kind of ultra-thin reinforcing glass backboard of bound edge, preparation method and the photovoltaic module comprising it |
CN109768108B (en) * | 2018-12-29 | 2023-08-29 | 南京索尔玻璃科技股份有限公司 | Edge-covered ultrathin reinforced glass backboard, preparation method thereof and photovoltaic module comprising same |
CN114294308A (en) * | 2021-12-30 | 2022-04-08 | 哈尔滨飞机工业集团有限责任公司 | Glue overflow control method for aviation structure glue joint piece |
CN114294308B (en) * | 2021-12-30 | 2023-10-20 | 哈尔滨飞机工业集团有限责任公司 | Glue overflow control method for aviation structure glue joint piece |
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