CN105810081B - Automatic gem bonding device - Google Patents

Automatic gem bonding device Download PDF

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Publication number
CN105810081B
CN105810081B CN201610342896.0A CN201610342896A CN105810081B CN 105810081 B CN105810081 B CN 105810081B CN 201610342896 A CN201610342896 A CN 201610342896A CN 105810081 B CN105810081 B CN 105810081B
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China
Prior art keywords
blank
iron bar
gem
turntable
iron
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CN201610342896.0A
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CN105810081A (en
Inventor
陈炳忠
钟山
李国伟
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Wuzhou University
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Wuzhou University
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery

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  • Engineering & Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Physics & Mathematics (AREA)
  • Educational Administration (AREA)
  • Educational Technology (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
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Abstract

The invention discloses an automatic gem bonding device, which comprises a rack, wherein an iron bar turntable and a gem blank turntable positioned below the iron bar turntable are arranged in the middle of the rack, a plurality of vertical iron bar clamping grooves are distributed on the outer circumference of the iron bar turntable, and a gem blank positioning block is arranged on the gem blank turntable below the projection of each iron bar clamping groove; the rack is also provided with a rotary driving device which enables the iron bar turntable and the gem blank turntable to synchronously rotate; an iron bar feeding device is arranged above the iron bar clamping groove, a blank feeding device is arranged above the blank positioning block, and a glue water upper bar device and a pushing device for pushing the iron bars to the blanks are arranged on the outer side of the iron bar rotary table. The automatic gem bonding device can be used as a demonstration teaching aid to visually display the whole process of gem bonding, and embodies a mechanical automation implementation method.

Description

Automatic gem bonding device
Technical Field
The invention relates to a demonstration teaching aid, in particular to an automatic gem bonding device.
Background
With the rapid development of market economy and science and technology, more and more industries enter mechanical automation production, and the mechanical design and manufacturing industry is a foundation stone for national economic development, is one of important marks for measuring the manufacturing level of one country, and has very important significance for improving the competitiveness of national core. However, in a mechanical classroom, the knowledge of the machine is taught by textbooks and simple two-dimensional diagrams, which makes the self-space imagination not very good for students to study, especially difficult, and most importantly, the confidence of the students in learning the machine is greatly overcome, and the development of the whole country is further seriously influenced.
In order to enable students in mechanical profession to better understand some commonly used mechanisms and combine with local characteristic industries, corresponding classroom demonstration teaching aids are designed, so that students can better understand mechanical principles. Meanwhile, students can further know the connection relation in the mechanism by disassembling and assembling the demonstration teaching aid, learn the control of the automatic mechanism, visually know the relevant knowledge such as mechanical automation, mechanical innovation design and the like, improve the practical ability and thinking ability of the students and develop the mechanical innovation design thought and inspiration of the students.
Disclosure of Invention
The invention aims to provide an automatic gem bonding device which can be used as a demonstration teaching aid to visually display the whole process of gem bonding and embody a mechanical automation implementation method; the bonding device is applied to production, and can reduce labor force and improve the efficiency of bonding gems.
The technical scheme adopted by the invention is as follows:
an automatic gem bonding device comprises a frame, wherein an iron bar turntable and a gem blank turntable located below the iron bar turntable are arranged in the middle of the frame, the radius of the iron bar turntable is smaller than that of the gem blank turntable, a plurality of vertical iron bar clamping grooves are distributed on the outer circumference of the iron bar turntable, and a gem blank positioning block is arranged on the gem blank turntable below the projection of each iron bar clamping groove; the rack is also provided with a rotary driving device which enables the iron bar turntable and the gem blank turntable to synchronously rotate; an iron bar feeding device is arranged above the iron bar clamping groove, a blank feeding device is arranged above the blank positioning block, and a glue water upper bar device and a pushing device for pushing the iron bars to the blanks are arranged on the outer side of the iron bar rotary table.
Preferably, the device further comprises a controller, and a signal output end of the controller is respectively connected with a signal input end of the rotation driving device and a signal input end of the pushing device.
Preferably, a glue drying device is further arranged on the outer side of the gem blank turntable.
Preferably, the glue drying device is an ultraviolet lamp.
Preferably, iron bar material feeding unit include blanking hopper, V-arrangement groove, location funnel, the iron bar inductor that falls and make the push rod device that the iron bar released the blanking hopper bottom, the iron bar inductor that falls is located the blanking hopper bottom, the blanking hopper passes through V-arrangement groove connection location funnel, the export of location funnel is located iron bar draw-in groove top, the signal input part of the signal output part connection director of iron bar inductor that falls, the signal input part of push rod device is connected to the signal output part of controller.
Preferably, the glue stick feeding device is provided with a glue box, a glue sensor and a lifting driving device for lifting the glue box, the glue box is located below the iron stick clamping groove and has an upward opening, the glue sensor is arranged on the inner side of the glue box, the signal output end of the glue sensor is connected with the signal input end of the controller, and the signal output end of the controller is connected with the signal input end of the lifting driving device.
Preferably, the blank feeding device comprises a blank feeding hopper, a blank feeding sensor and a blank pushing device for pushing the gem blank out of the bottom of the blank feeding hopper, the outlet at the bottom of the blank feeding hopper is positioned above the blank positioning block, the blank feeding sensor is positioned at the bottom of the blank feeding hopper, the signal output end of the blank feeding sensor is connected with the signal input end of the controller, and the signal output end of the controller is connected with the signal input end of the blank pushing device.
Preferably, be equipped with the iron bar inductor of response iron bar on the iron bar draw-in groove, be close to be equipped with the bonding inductor that response iron bar is close to on thrust unit's the blank locating piece, the signal output part of iron bar inductor and the signal output part of bonding inductor are the signal input part of connection director respectively.
Preferably, the rotation driving device is a worm and gear driving structure.
Preferably, a magnet is arranged on the inner side of the iron bar clamping groove.
Compared with the prior art, the invention has the beneficial effects that:
the invention relates to an automatic gem bonding device, wherein an iron bar turntable and a gem blank turntable positioned below the iron bar turntable are arranged in the middle of a rack, the radius of the iron bar turntable is smaller than that of the gem blank turntable, a plurality of vertical iron bar clamping grooves are distributed on the outer circumference of the iron bar turntable, and a gem blank positioning block is arranged on the gem blank turntable below the projection of each iron bar clamping groove; the frame is also provided with a rotary driving device which enables the iron bar turntable and the gem blank turntable to synchronously rotate; an iron bar feeding device is arranged above the iron bar clamping groove, a blank feeding device is arranged above the blank positioning block, a glue water bar feeding device and a pushing device for pushing the iron bar to the blank are arranged on the outer side of the iron bar rotating disc, so that the whole process from glue water application of the iron bar, the gem blank falling and the iron bar to adhesion of the iron bar and the gem blank can be automatically realized, the adhesion device can be used as a demonstration teaching aid to intuitively show the whole process of gem adhesion, a mechanical automation implementation method is embodied, students can be better helped to intuitively understand the principle of the gem adhesion and develop the mechanical design idea and inspiration of the students; the bonding device is applied to the gem processing industry, and can reduce labor force and improve the efficiency of bonding gems.
Drawings
FIG. 1 is a schematic view of the structure of the present invention 1;
FIG. 2 is a schematic structural diagram of the present invention 2;
FIG. 3 is a top view of the present invention;
fig. 4 is a signal control schematic of the present invention.
Detailed Description
The technical solution of the present invention will be described in further detail with reference to the following embodiments, but the present invention is not limited thereto.
Referring to fig. 1-3, the automatic gem bonding device comprises a frame 1, wherein an iron rod turntable 2 and a gem blank turntable 3 positioned below the iron rod turntable 2 are arranged in the middle of the frame 1, the radius of the iron rod turntable 2 is smaller than that of the gem blank turntable 3, a plurality of vertical iron rod clamping grooves 4 are distributed on the outer circumference of the iron rod turntable 2, and a gem blank positioning block 5 is arranged on the gem blank turntable 3 below the projection of each iron rod clamping groove 4; the frame 1 is also provided with a rotary driving device 6 which enables the iron bar turntable 2 and the gem blank turntable 3 to synchronously rotate; an iron bar feeding device 7 is arranged above the iron bar clamping groove 4, a blank feeding device 8 is arranged above the blank positioning block 5, and a glue water bar feeding device 9 and a pushing device 10 for pushing the iron bars to the blanks are arranged on the outer side of the iron bar rotary table 2. This bonding device makes iron bar carousel 2 and gem blank carousel 3 synchronous rotation through using rotary drive device 6 to reach the effect of the iron bar draw-in groove 4 and the gem locating piece 5 that move mutual correspondence simultaneously, reuse iron bar material feeding unit 7 and put into iron bar draw-in groove 4 one by one with the iron bar of needing bonding gem blank, utilize blank feed arrangement 8 to put into the gem blank locating piece 5 one by one with the gem blank that needs bonding gem blank, later give iron bar bonding end glue through glue water excellent device 9, at last through thrust unit 10 with the iron bar to the gem blank completion bonding action. Therefore, the whole process from the step of dropping the iron rod, the step of dropping the gem blank and the step of applying glue on the iron rod to the step of bonding the iron rod and the gem blank can be automatically realized, the bonding device can be used as a demonstration teaching aid to intuitively demonstrate the whole process of bonding the gem, a mechanical automatic implementation method is embodied, students can be better helped to intuitively understand the principle of the gem and develop the mechanical design idea and inspiration of the students; the bonding device is applied to production, and the traditional manual stone bonding is replaced by an automatic stone bonding mechanism, so that the efficiency of bonding the stones is improved; the labor force is reduced, the damage of glue to the skin is reduced, the application of the glue to the jewel processing industry is suitable, and the economic benefit is better increased.
And a glue drying device 12 is also arranged on the outer side of the gem blank turntable 3, and the bonded gem blank rods are quickly dried. Wherein, the glue drying device 12 is an ultraviolet lamp, and the drying effect is good.
The iron rod feeding device 7 comprises a blanking hopper 71, a V-shaped groove 72, a positioning hopper 73, an iron rod falling sensor 74 and a rod pushing device 75 enabling iron rods to be pushed out of the bottom of the blanking hopper 71, wherein the iron rod falling sensor 74 is located at the bottom of the blanking hopper 71, the blanking hopper 71 is connected with the positioning hopper 73 through the V-shaped groove 72, and an outlet of the positioning hopper 73 is located above the iron rod clamping groove 4. When the iron bar dropping sensor 74 senses that iron bars are present at the bottom of the blanking hopper 71, the iron bars located at the bottommost portion of the blanking hopper 71 are pushed out of the blanking hopper 71 by the bar pushing device 75, fall into the positioning hopper 73 through the V-shaped groove 72, and fall into the iron bar clamping groove 4 below the outlet of the positioning hopper 73 from the positioning hopper 73, so that the process of automatically dropping the iron bars is realized.
The blank feeding device 8 comprises a blank feeding hopper 81, a blank feeding sensor 82 and a blank pushing device 83 for pushing gem blanks out of the bottom of the blank feeding hopper 81, an outlet at the bottom of the blank feeding hopper 81 is positioned above the blank positioning block 5, and the blank feeding sensor 82 is positioned at the bottom of the blank feeding hopper 81. When the blank feeding sensor 82 senses that the bottom of the blank feeding hopper 81 has gem blanks, the blank pushing device 83 pushes the positioned gem blanks at the bottommost part of the blank feeding hopper 81 out of the blank feeding hopper 81 to fall on the blank positioning block 5, so that the process of automatically falling gem blanks is realized.
The glue stick device 9 is provided with a glue box 91, a glue sensor 92 and a lifting driving device 93 for lifting the glue box 91, the glue box 91 is positioned below the iron stick clamping groove 4, the opening of the glue box is upward, and the glue sensor 92 is arranged on the inner side of the glue box 91. The lifting driving device 93 lifts the glue box 91 until the glue sensor 92 senses that the bottom of the iron rod contacts glue, and the lifting driving device 93 controls the glue box 91 to fall to the original position so as to realize the process of automatically coating glue on the iron rod.
The rotary driving device 6 is of a worm gear driving structure, and can automatically lock the turntable when the rotary driving device stops in emergency, so that the displacement is avoided.
The magnet 15 is arranged on the inner side of the iron bar clamping groove 4, and the iron bar is fixed in the iron bar clamping groove 4 by means of the attraction of the magnet 15.
Referring to fig. 4, the automatic gem bonding device of the present invention further includes a controller 11, an iron bar sensor 13 for sensing an iron bar is disposed on the iron bar slot 4, a bonding sensor 14 for sensing an approach of an iron bar is disposed on the blank positioning block 5 adjacent to the pushing device 10, a signal output terminal of the iron bar sensor 13 and a signal output terminal of the bonding sensor 14 are respectively connected to a signal input terminal of the controller 11, and a signal output terminal of the controller 11 is respectively connected to a signal input terminal of the rotation driving device 6 and a signal input terminal of the pushing device 10. When the iron bar sensor 13 senses that the iron bar is inserted into the iron bar clamping groove 4, the iron bar sensor 13 sends a sensing signal to the controller 11, the controller 11 sends control information to the rotary driving device 6 to control the rotary driving device 6 to rotate, the next iron bar clamping groove 4 is moved to the position below the iron bar feeding device 7, and the next iron bar falling process is continued. When the bonding sensor 14 senses that the iron rod and the gem blank are close to each other, the bonding sensor 14 sends a sensing signal to the controller 11, and the controller 11 sends control information to the pushing device 10 to control the pushing rod of the pushing device 10 to stop pushing the iron rod and return to the original position to wait for the next bonding process.
The signal output end of the iron falling bar sensor 74 is connected with the signal input end of the controller 11, the signal output end of the controller 11 is connected with the signal input end of the push bar device 75, when the iron falling bar sensor 74 senses that an iron bar is present at the bottom of the blanking hopper 71, the iron falling bar sensor 74 sends a sensing signal to the controller 11, the controller 11 sends control information to the push bar device 75 to control the push bar device 75 to complete the action of pushing the iron bar located at the bottommost of the blanking hopper 71 out of the blanking hopper 71, and then the next pushing action is waited.
The signal output end of the blank feeding sensor 82 is connected with the signal input end of the controller 11, the signal output end of the controller 11 is connected with the signal input end of the blank pushing device 83, when the blank feeding sensor 82 senses that the bottom of the blank feeding hopper 81 reaches a gem blank, the blank sensor 82 sends a sensing signal to the controller 11, the controller 11 sends control information to the blank pushing device 83 to control the blank pushing device 83 to complete the action of pushing the positioned gem blank at the bottom of the blank feeding hopper 81 out of the blank feeding hopper 81, and then waits for the next pushing action.
The signal output part of the glue inductor 92 is connected with the signal input part of the controller 11, the signal output part of the controller 11 is connected with the signal input part of the lifting driving device 93, the controller 11 sends control information to the lifting driving device 93 to control the lifting driving device 93 to ascend to the bottom of the iron bar, when the glue inductor 92 induces that the bottom of the iron bar is contacted with glue, the glue inductor 92 sends induction signals to the controller 11, the controller 11 sends control information to the lifting driving device 93 to control the lifting driving device 93 to descend to the original position, and the next glue feeding action is waited.
The controller 11 can realize the automatic control of the whole process from the iron bar falling, the gem blank falling and the glue application on the iron bar to the bonding of the iron bar and the gem blank, and further embodies the implementation method of mechanical automation.
The above description is only exemplary of the invention, and any modification, equivalent replacement, and improvement made within the spirit and scope of the present invention should be considered within the scope of the present invention.

Claims (8)

1. An automatic gem bonding device comprises a rack (1) and is characterized in that an iron bar turntable (2) and a gem blank turntable (3) positioned below the iron bar turntable (2) are arranged in the middle of the rack (1), the radius of the iron bar turntable (2) is smaller than that of the gem blank turntable (3), a plurality of vertical iron bar clamping grooves (4) are distributed on the outer circumference of the iron bar turntable (2), and a gem blank positioning block (5) is arranged on the gem blank turntable (3) below the projection of each iron bar clamping groove (4); the frame (1) is also provided with a rotary driving device (6) which enables the iron rod turntable (2) and the gem blank turntable (3) to synchronously rotate; an iron bar feeding device (7) is arranged above the iron bar clamping groove (4), a blank feeding device (8) is arranged above the blank positioning block (5), and a glue water bar feeding device (9) and a pushing device (10) for pushing the iron bars to the blanks are arranged on the outer side of the iron bar rotary table (2);
the device is characterized by further comprising a controller (11), wherein a signal output end of the controller (11) is respectively connected with a signal input end of the rotary driving device (6) and a signal input end of the pushing device (10);
iron bar material feeding unit (7) including blanking hopper (71), V-arrangement groove (72), location funnel (73), iron bar inductor (74) and push away excellent device (75) of blanking hopper (71) bottom with making the iron bar release, iron bar inductor (74) that falls is located blanking hopper (71) bottom, blanking hopper (71) are through V-arrangement groove (72) connection location funnel (73), the export of location funnel (73) is located iron bar draw-in groove (4) top, the signal input part of signal output part connection director (11) of iron bar inductor (74) that falls, the signal input part of push away excellent device (75) is connected to the signal output part of controller (11).
2. An automatic gemstone bonding device according to claim 1, characterized in that a glue drying device (12) is further provided outside the gemstone blank carousel (3).
3. An automatic gemstone bonding apparatus according to claim 2, characterized in that said glue drying device (12) is an ultraviolet lamp.
4. The automatic gem bonding device according to claim 1, characterized in that the glue stick feeding device (9) is provided with a glue box (91), a glue sensor (92) and a lifting driving device (93) for lifting the glue box (91), the glue box (91) is positioned below the iron stick clamping groove (4) and has an upward opening, the glue sensor (92) is arranged inside the glue box (91), a signal output end of the glue sensor (92) is connected with a signal input end of the controller (11), and a signal output end of the controller (11) is connected with a signal input end of the lifting driving device (93).
5. The automatic gem bonding device according to claim 1, characterized in that the blank feeder (8) comprises a blank feeder (81), a blank feeder sensor (82) and a blank pusher (83) for pushing gem blanks out of the bottom of the blank feeder (81), the outlet at the bottom of the blank feeder (81) is located above the blank positioning block (5), the blank feeder sensor (82) is located at the bottom of the blank feeder (81), the signal output end of the blank feeder sensor (82) is connected with the signal input end of the controller (11), and the signal output end of the controller (11) is connected with the signal input end of the blank pusher (83).
6. The automatic gem bonding device according to claim 1, characterized in that an iron bar sensor (13) for sensing an iron bar is arranged on the iron bar slot (4), a bonding sensor (14) for sensing the approach of the iron bar is arranged on the blank positioning block (5) close to the pushing device (10), and a signal output end of the iron bar sensor (13) and a signal output end of the bonding sensor (14) are respectively connected with a signal input end of the controller (11).
7. An automatic gemstone bonding device according to claim 1, characterized in that said rotary drive means (6) is a worm gear drive.
8. An automatic gemstone binding apparatus according to claim 1, characterized in that magnets (15) are provided inside the iron rod pockets (4).
CN201610342896.0A 2016-05-23 2016-05-23 Automatic gem bonding device Expired - Fee Related CN105810081B (en)

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CN105810081B true CN105810081B (en) 2020-06-30

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108689116B (en) * 2018-06-12 2023-05-23 梧州学院 Precious stone automatic feeding machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102689250A (en) * 2012-04-20 2012-09-26 陈炳忠 Rapid gem-adhering machine for processing circular facet gem
CN103786079A (en) * 2014-01-22 2014-05-14 桂林电子科技大学 Full-automatic stacking adhering and grinding gem processing machine
CN104131355A (en) * 2014-07-28 2014-11-05 江苏吉星新材料有限公司 Sapphire crystal rod sticking technology and device
CN205920686U (en) * 2016-05-23 2017-02-01 梧州学院 Automatic precious stone adhesive device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008035730B4 (en) * 2007-12-23 2009-10-15 Paul Wild Ohg Method for attaching a machining pin to a gem to be ground and handling or processing pin and measuring pin for performing the method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102689250A (en) * 2012-04-20 2012-09-26 陈炳忠 Rapid gem-adhering machine for processing circular facet gem
CN103786079A (en) * 2014-01-22 2014-05-14 桂林电子科技大学 Full-automatic stacking adhering and grinding gem processing machine
CN104131355A (en) * 2014-07-28 2014-11-05 江苏吉星新材料有限公司 Sapphire crystal rod sticking technology and device
CN205920686U (en) * 2016-05-23 2017-02-01 梧州学院 Automatic precious stone adhesive device

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