CN105668163A - Prefabricated part production and transportation system - Google Patents
Prefabricated part production and transportation system Download PDFInfo
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- CN105668163A CN105668163A CN201610066704.8A CN201610066704A CN105668163A CN 105668163 A CN105668163 A CN 105668163A CN 201610066704 A CN201610066704 A CN 201610066704A CN 105668163 A CN105668163 A CN 105668163A
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- prefabricated component
- lifting
- track
- preform production
- walking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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Abstract
The invention proposes a prefabricated part production and transportation system. The system comprises at least one prefabricated part production and transportation line; the prefabricated part production and transportation line comprises a prefabricated part transportation car, a prefabricated part lifting car and a walking rail; the prefabricated part transportation car and the prefabricated part lifting car are operated on the walking rail; the prefabricated part lifting car includes a walking platform and a lifting device; the walking device is arranged at the bottom of the lifting device, and includes two longitudinal walking brackets, a second driving device and at least two sets of lifting walking wheels; the lifting walking wheels are arranged at the bottoms of the longitudinal walking brackets; the lifting device includes a lifting frame and a lifting hook component; the lifting hook component is arranged at the top of the lifting frame; and a lifting walking mechanism is arranged at the lower part of the lifting frame, and can move corresponding to the walking platform. The system shortens the lifting transfer time, and saves the field occupied area of the production line.
Description
Technical field
The present invention relates to construction engineering technical field, particularly to a kind of preform production transportation system.
Background technology
Along with the development of building trade, current various precast concretes have been widely used in various building. Current prefabricated components production and transport system adopts production line, component conveying line and reinforcing bar transport mode separately mostly. The feature of this prefabricated components production and transport system is: will arrange 4 production lines in a standdle carrier, and at production line intermediate layout component conveying railway line, be transferred to stockyard for component. The advantage of this prefabricated components production and transport system is: layout is relatively easy, manages relatively easy. But existing and produce interval floor space relatively greatly, prefabricated part hanging needs to stride across material flow line, production line, the problems such as the lifting time is longer. Therefore, design and a kind of lift efficiency height, preform production transportation system that floor space is little, become those skilled in the art and be badly in need of solving the technical problem that.
Summary of the invention
Present invention solves the technical problem that and be: providing a kind of preform production transportation system, it can improve the lifting efficiency of prefabricated component, saves place area occupied.
The solution of the present invention is achieved in that a kind of preform production transportation system, including at least one preform production supply line, described preform production supply line includes prefabricated component travelling bogie, prefabricated component lifting trolley and walking track, described prefabricated component travelling bogie and prefabricated component lifting trolley run on described walking track, described prefabricated component travelling bogie is for the transport of prefabricated component, and described prefabricated component lifting trolley is for by prefabricated component handling to described prefabricated component travelling bogie; Described prefabricated component lifting trolley, including travelling platform and hanging apparatus, described travelling platform is arranged on the bottom of hanging apparatus, described travelling platform includes two longitudinal mobile roof supports, the second driving device and at least two groups lifting road wheel, described second driving device drives at least a part of which one group lifting road wheel motion, and described lifting road wheel is arranged on the bottom of described longitudinal mobile roof support;Described hanging apparatus includes mast-up and hook assembly, and described hook assembly is arranged on the top of described mast-up, and the bottom of described mast-up is provided with lifting walking mechanism, and described lifting walking mechanism can the motion of relatively described travelling platform. so, described preform production supply line includes prefabricated component travelling bogie, prefabricated component lifting trolley and walking track, described prefabricated component travelling bogie and prefabricated component lifting trolley run on described walking track, prefabricated component lifting trolley is for by prefabricated component handling to described prefabricated component travelling bogie, prefabricated component travelling bogie and prefabricated component lifting trolley run on same track, decrease the lifting transhipment time, save production line place area occupied, production line is integrated conllinear with material flow line simultaneously, not only solve material line floor space problem, and can also avoid occur material report to the leadship after accomplishing a task blocking problem. additionally, above-mentioned prefabricated component lifting trolley is adopted to carry out hoisting prefabricated part, have the advantage that compared with traditional driving or crane loading, sling height is low, range ability is little, simple to operate flexible and low power consumption and other advantages, simultaneously, adopt the self-propelled wheel-type mode operation across production line both sides, its work flow is short, particularly it is along the lifting of production line direction and the operating type of movement, make it in operation process, prefabricated component will not produce significantly to swing, and can prevent lifting trolley from toppling, drastically increase the security performance of operation. and, lifting walking mechanism can be moved by relatively described travelling platform, hanging apparatus is not take up bogey surrounding space, improve the utilization rate in place, prefabricated component is conducive to be lifted on bogey, and, the prefabricated component being lifted on bogey may also operate as the effect of counterweight, making it will not rock swing in lifting, transportation, stability is better. in addition, prefabricated component lifting trolley only takes up walking track width or the width slightly wider than walking track, compared with traditional purlin car lifting, in the place of same homalographic, at least can improve the production line of 50 percent production capacity, the utilization rate in place is greatly improved, is conducive to prefabricated component to be lifted on prefabricated component travelling bogie.
Another technical scheme of the present invention is in that on above-mentioned basis, and described mast-up is door type or triangular structure. So, when mast-up is door type or triangular structure, triangular structure has very excellent stability so that it is be unlikely to deform in hoisting process.
Another technical scheme of the present invention is in that on above-mentioned basis, and the one end bottom described hanging apparatus is provided with built-in fitting placement mechanism, and described built-in fitting placement mechanism is for placing the built-in fitting produced needed for prefabricated component; And/or, at least side bottom described hanging apparatus is provided with limit mould fixed mechanism, and described limit mould fixed mechanism is for the transhipment of limit mould. So, in preform production process, lifting trolley can be passed through reinforcing bar, reinforced mesh, reinforcing bar, steel skeleton or limit mould are transported to production line precalculated position, and put down one by one, so, advantageously reduce hand labor intensity, improve production efficiency, reduce preform production cost.
Another technical scheme of the present invention is in that on above-mentioned basis, and two described longitudinal mobile roof supports are connected by least one vertical door-shaped frame, and described door-shaped frame is higher than mast-up. So, adopt door-shaped frame to connect as mobile roof support, the stability in the large of prefabricated component lifting trolley can be improved, it is prevented that it is deformed damaged in hoisting process.
Another technical scheme of the present invention is in that on above-mentioned basis, and described longitudinally walking frame upper is provided with boom hoisting track, and described lifting walking mechanism moves along described upper boom hoisting track. So, when longitudinally walking frame upper is provided with upper boom hoisting track, described lifting walking mechanism moves along described upper boom hoisting track, in the process of hoisting prefabricated part, after prefabricated component is lifted by boom hoisting, can be moved to carrying platform by track, particularly it is along the lifting of production line direction and the operating type of movement so that it is in operation process, prefabricated component does not have and significantly swings, can prevent lifting trolley from toppling, drastically increase the security performance of operation.
Another technical scheme of the present invention is in that on above-mentioned basis, and described lifting walking mechanism is track rolling wheel. So, lifting walking mechanism is track rolling wheel, and reducible doing up is hung walking mechanism and moved forward and backward in orbit, it is not necessary to considers that the situation of direction skew occurs, reduces operation easier, improve safety.
Another technical scheme of the present invention is in that on above-mentioned basis, and described hook assembly includes suspension hook, lifting rope and motor, and described motor drives suspension hook to move up and down by lifting rope. So, when adopting motor as lifting power machine structure, hoisting prefabricated part controls simple, and it is relatively low that technology realizes difficulty, it is simple to operative.
Another technical scheme of the present invention is in that on above-mentioned basis, and described hook assembly includes two suspension hooks and two motors, and said two suspension hook interval is arranged, two motors individually drive two suspension hooks to move up and down; Or described hook assembly includes two suspension hooks and a motor, said two suspension hook interval is arranged, described motor drives two suspension hooks to move up and down. So, suspension hook interval is adopted to arrange, when hoisting prefabricated part, can lift by flat condition, improve the translation stability of lifting trolley, be particularly prone to flat board and pile up, plate body is made to be not easily susceptible to damage, and so that the relatively low height of lifting of prefabricated component and Liftable complete.
Another technical scheme of the present invention is in that on above-mentioned basis, and at least one end of the bottom of described mast-up is provided with alignment pin or hole, location. So, be provided with alignment pin or hole, location at least one end of the bottom of mast-up after, prefabricated component lifting trolley can connect traction with other traction apparatuss or multiple travelling bogie easily, facilitate when production line is longer, prefabricated component is more and use, particularly prefabricated component lifting trolley and the docking of prefabricated component travelling bogie are fixed and are accurately positioned, can be accurate by orbital docking easily so that it is can successfully smoothly transit walking on boom hoisting platform and bogey.
Another technical scheme of the present invention is in that on above-mentioned basis, and described second driving device is for driving motor or drive motor; Or described lifting road wheel is track rolling wheel or pneumatic tire. So, when the second driving device is for driving motor or drive motor, prefabricated component lifting trolley controls simple, and it is relatively low that technology realizes difficulty, it is simple to operative; Described lifting road wheel is track rolling wheel or pneumatic tire, then can select road wheel according to practical situation, it is possible to relatively easily meet the application in various different place.
Another technical scheme of the present invention is in that on above-mentioned basis, described prefabricated component travelling bogie, including bogey and the first walking mechanism, described first walking mechanism is arranged on the bottom of bogey, described first walking mechanism, including the first driving device and at least two group road wheels, described first driving device drives one group of road wheel motion of at least a part of which.So, prefabricated component travelling bogie can pass through the first walking mechanism and walk voluntarily, independent operating.
Another technical scheme of the present invention is in that on above-mentioned basis, described bogey includes two longitudinal bracing framves and at least two cross-brace framves, the two ends of described cross-brace frame are connected with described two longitudinal bracing framves respectively, and described cross-brace frame forms carrying platform with longitudinal bracing frame. So, at least two longitudinal bracing framves and at least two cross-brace framves are included when bogey, when the two ends of described cross-brace frame are connected with described two longitudinal bracing framves respectively, after prefabricated component is lifted and is placed on bogey by boom hoisting, contacting between prefabricated component with bogey is linear contact lay, not only save weight and the material of bogey, also can lay according to its force way, effectively prevent prefabricated component from fractureing damage.
Another technical scheme of the present invention is in that on above-mentioned basis, and described road wheel is arranged on the bottom of described longitudinal bracing frame. So, when road wheel is arranged on the bottom of described longitudinal bracing frame, the load of bogey and prefabricated component can be handed on road wheel by straight-line transmitting, decreases the moment of torsion of road wheel wheel shaft, can prevent its deformed damaged under big load effect.
Another technical scheme of the present invention is in that on above-mentioned basis, and described cross-brace frame is arch or trapezoidal. So, when cross-brace frame be arch or trapezoidal time, its arch or trapezoidal bottom are reserved with certain space, and such prefabricated component travelling bogie is in running, it is possible to directly stride across from prefabricated component.
Another technical scheme of the present invention is in that on above-mentioned basis, the top of described longitudinal bracing frame is provided with lower boom hoisting track, the mast-up bottom of described hanging apparatus is provided with lifting walking mechanism, after described prefabricated component travelling bogie and prefabricated component lifting trolley dock and fix, described lifting walking mechanism can move along described lower boom hoisting track. so, lower boom hoisting track it is provided with on the top of longitudinal bracing frame, after the mast-up bottom of described hanging apparatus is provided with lifting walking mechanism, after described prefabricated component travelling bogie and prefabricated component lifting trolley dock and fix, described lifting walking mechanism can move along described lower boom hoisting track, boom hoisting is not take up bogey surrounding space, improve the utilization rate in place, prefabricated component is conducive to be lifted on bogey, and, the prefabricated component being lifted on bogey may also operate as the effect of counterweight, make it in lifting, transportation will not be rocked swing, stability is better.
Another technical scheme of the present invention is in that on above-mentioned basis, described bogey also includes regulating device, described adjustment device is for regulating the length of carrying platform, described adjustment device is the sliding rail being arranged on described longitudinal bracing frame, and described cross-brace frame is slidably connected by sliding rail and described longitudinal bracing frame. So, when bogey is provided with adjustment device, when described adjustment device is used for the length regulating bogey, for the different length size of prefabricated component, it is possible to adapt with it by adjusting the length of bogey, facilitate application. Further, being regulated by sliding rail, easy to operate simple, the amplitude of accommodation is easily controlled, and is conducive to improving the security reliability of prefabricated component travelling bogie.
Another technical scheme of the present invention is in that on above-mentioned basis, described bogey also includes regulating device, described adjustment device is for regulating the length of carrying platform, described adjustment device is the multiple locating grooves being arranged on described longitudinal bracing frame, and described cross-brace frame is connected with described longitudinal bracing frame by locating groove.So, when bogey is provided with adjustment device, when described adjustment device is used for the length regulating bogey, for the different length size of prefabricated component, it is possible to adapt with it by adjusting the length of bogey, facilitate application. Further, when regulating device is the multiple locating grooves being arranged on described longitudinal bracing frame, when described cross-brace frame is connected with described longitudinal bracing frame by locating groove, fixed with cross-brace frame location by locating groove, easy to operate simple, be conducive to improving the security reliability of prefabricated component travelling bogie.
Another technical scheme of the present invention is in that on above-mentioned basis, and at least one end of described longitudinal bracing frame is provided with alignment pin or hole, location. So, be provided with alignment pin or hole, location at least one end of longitudinal bracing frame after, prefabricated component travelling bogie can connect traction with other traction apparatuss or multiple travelling bogie easily, facilitate when production line is longer, prefabricated component is more and use, particularly prefabricated component travelling bogie and the docking of boom hoisting platform are fixed and are accurately positioned, can be accurate by orbital docking easily so that it is can successfully smoothly transit walking on boom hoisting platform and bogey.
Another technical scheme of the present invention is in that on above-mentioned basis, and described first driving device is for driving motor or drive motor; Or described road wheel is track rolling wheel or pneumatic tire. So, when the first driving device is for driving motor or drive motor, prefabricated component travelling bogie controls simple, and it is relatively low that technology realizes difficulty, it is simple to operative; Described road wheel is track rolling wheel or pneumatic tire, then can select road wheel according to practical situation, it is possible to relatively easily meet the application in various different place.
Another technical scheme of the present invention is in that on above-mentioned basis, and the end of described carrying platform is additionally provided with partition deployment mechanism, and described partition deployment mechanism is used for depositing preform production line and cuts off. So, after the end of bogey is additionally provided with partition deployment mechanism, in preform production process, travelling bogie can be passed through and cut off deployment mechanism by the transport of reinforcing bar, reinforced mesh, reinforcing bar or steel skeleton to production line precalculated position, and put down one by one, so, advantageously reduce hand labor intensity, improve production efficiency, reduce preform production cost.
Another technical scheme of the present invention is in that on above-mentioned basis, and described preform production supply line also includes preform production platform film, and described preform production platform film is arranged in walking track. So, produce relative to topotype, adopt platform molding to make prefabricated component, there is mold clean, maintenance and easy to control, preform production platform film is arranged in walking track, prefabricated component lifting trolley and the mode operation across production line both sides of the prefabricated component travelling bogie, its work flow is short, and particularly it is along the lifting of production line direction and the operating type of movement, make it in operation process, prefabricated component does not have and significantly swings, and can prevent lifting trolley from toppling, drastically increase the security performance of operation; And prefabricated component lifting trolley is sling after prefabricated component, the relative prefabricated component lifting trolley of prefabricated component and prefabricated component travelling bogie do axis and move in parallel, and will not produce significantly to rotate to wave, improve the stability of system.
Another technical scheme of the present invention is in that on above-mentioned basis, and described preform production transportation system includes more than two preform production supply lines, and between described preform production supply line, spacing parallel arranging is arranged or continuous and parallel layout. So, prefabricated component lifting trolley only takes up walking track width or the width slightly wider than walking track, compared with traditional purlin car lifting, in the place of same homalographic, at least can improve the production line of 50 percent production capacity, the utilization rate in place is greatly improved, prefabricated component is conducive to be lifted on prefabricated component travelling bogie, and, prefabricated component lifting trolley is sling after prefabricated component, prefabricated component may also operate as the effect of counterweight so that it is will not rocking swing in lifting, transportation, stability is better.
Another technical scheme of the present invention is in that on above-mentioned basis, article at least two, at least one end of adjacent described preform production supply line is provided with ferry-boat track, described ferry-boat track is provided with ferry-boat dolly, described prefabricated component travelling bogie and/or prefabricated component lifting trolley and carries out orbital transfer by dolly of ferrying.So, at least one end of at least two adjacent described preform production supply lines is provided with ferry-boat track, described ferry-boat track is provided with ferry-boat dolly, described prefabricated component travelling bogie and/or prefabricated component lifting trolley carry out orbital transfer by dolly of ferrying, prefabricated component travelling bogie and/or prefabricated component lifting trolley is made to carry out track Fast transforms by dolly of ferrying, improve prefabricated component travelling bogie and the utilization rate of prefabricated component lifting trolley, reduce equipment cost. Simultaneously, it is possible to achieve a plurality of preform production supply line shares a prefabricated component travelling bogie and prefabricated component lifting trolley, reduce further equipment cost.
Another technical scheme of the present invention is in that on above-mentioned basis, and the upper surface of described ferry-boat dolly is provided with transhipment track, described transhipment track and walking track under predetermined state, the two end part aligning connecting and connecting. So, when the upper surface of ferry-boat dolly is provided with transhipment track, described transhipment track and walking track are under predetermined state, the two end part aligning connecting and connecting, prefabricated component travelling bogie and/or prefabricated component lifting trolley can directly be moved to ferry-boat dolly by conveying track, described prefabricated component travelling bogie and/or prefabricated component lifting trolley are locked on ferry-boat dolly in ferry-boat process, it is achieved smooth transition, have fully ensured that the safety of production operation.
Accompanying drawing explanation
The accompanying drawing constituting the part of the present invention is used for providing a further understanding of the present invention, and the schematic description and description of the present invention is used for explaining the present invention, is not intended that inappropriate limitation of the present invention.
Fig. 1 is the structure chart of the preform production supply line in the preform production transportation system involved by a kind of embodiment of this technology;
Fig. 2 is the structure chart of the preform production transportation system involved by this technology another embodiment;
Fig. 3 is the front view of a kind of embodiment of the prefabricated component lifting trolley in preform production transportation system shown in Fig. 1;
Fig. 4 is the side view of a kind of embodiment of the prefabricated component lifting trolley in preform production transportation system shown in Fig. 1;
Fig. 5 is the B place partial enlarged drawing of prefabricated component lifting trolley shown in Fig. 4;
Fig. 6 is the front view of the another embodiment of the prefabricated component lifting trolley in preform production transportation system shown in Fig. 2;
Fig. 7 is the side view of the another embodiment of the prefabricated component lifting trolley in preform production transportation system shown in Fig. 2;
Fig. 8 is the front view of another embodiment of the prefabricated component lifting trolley in preform production transportation system shown in Fig. 2;
Fig. 9 is the structure chart of a kind of embodiment of the prefabricated component travelling bogie in preform production transportation system shown in Fig. 1;
Figure 10 is the local structural graph of the another embodiment of the prefabricated component travelling bogie in preform production transportation system shown in Fig. 1;
Figure 11 is the topology view of the preform production transportation system involved by this technology another embodiment.
In figure:
1 hanging apparatus 11 mast-up 12 hook assembly
14 ceiling mounted tracks 2 travelling platforms
21 second driving devices 22 lift the longitudinal mobile roof support of road wheel 23
Boom hoisting track 3 door-shaped frame in 24 lifting walking mechanisms 221
101 cross-brace frame 102 longitudinal bracing frame 103 first driving devices
104 road wheel 105 times boom hoisting track 106 sliding rails
107 cut off deployment mechanism
100 preform production supply line 200 preform production platform films
Track transported by 300 ferry-boat tracks 400 dollies 500 of ferrying
Detailed description of the invention
Describing the present invention below in conjunction with accompanying drawing, the description of this part is only exemplary and explanatory, and protection scope of the present invention should not have any restriction effect.Additionally, the description that those skilled in the art are according to presents, it is possible to the feature in embodiment in presents and in different embodiment is carried out respective combination.
The embodiment of the present invention is as follows, refer to Fig. 1 to Figure 10, a kind of preform production transportation system, it is particularly useful for the production and transport of prestressed slab, including a preform production supply line, described preform production supply line includes prefabricated component travelling bogie, prefabricated component lifting trolley and walking track, described prefabricated component travelling bogie and prefabricated component lifting trolley run on described walking track, described prefabricated component travelling bogie is for the transport of prefabricated component, and described prefabricated component lifting trolley is for by prefabricated component handling to described prefabricated component travelling bogie, described prefabricated component lifting trolley, including travelling platform 2 and hanging apparatus 1, described travelling platform 2 is arranged on the bottom of hanging apparatus 1, described travelling platform 2 includes two longitudinal mobile roof support the 23, second driving devices 21 and at least two groups lifting road wheel 22, described second driving device 21 drives at least a part of which one group lifting road wheel 22 to move, and described lifting road wheel 22 is arranged on the bottom of described longitudinal mobile roof support 23, described hanging apparatus 1 includes mast-up 11 and hook assembly 12, described hook assembly 12 is arranged on the top of described mast-up 11, the top of described mast-up can be provided with ceiling mounted tracks 14, described hook assembly runs on ceiling mounted tracks 14, the bottom of described mast-up 11 is provided with lifting walking mechanism 24, and described lifting walking mechanism 24 can be moved by relatively described travelling platform 2. so, described preform production supply line includes prefabricated component travelling bogie, prefabricated component lifting trolley and walking track, described prefabricated component travelling bogie and prefabricated component lifting trolley run on described walking track, prefabricated component lifting trolley is for by prefabricated component handling to described prefabricated component travelling bogie, prefabricated component travelling bogie and prefabricated component lifting trolley run on same track, decrease the lifting transhipment time, save production line place area occupied, production line is integrated conllinear with material flow line simultaneously, not only solve material line floor space problem, and can also avoid occur material report to the leadship after accomplishing a task blocking problem. additionally, above-mentioned prefabricated component lifting trolley is adopted to carry out hoisting prefabricated part, have the advantage that compared with traditional driving or crane loading, sling height is low, range ability is little, simple to operate flexible and low power consumption and other advantages, simultaneously, adopt the self-propelled wheel-type mode operation across production line both sides, its work flow is short, particularly it is along the lifting of production line direction and the operating type of movement, make it in operation process, prefabricated component will not produce significantly to swing, and can prevent lifting trolley from toppling, drastically increase the security performance of operation. and, lifting walking mechanism 24 can be moved by relatively described travelling platform 2, hanging apparatus 1 is not take up bogey surrounding space, improve the utilization rate in place, prefabricated component is conducive to be lifted on bogey, and, the prefabricated component being lifted on bogey may also operate as the effect of counterweight, making it will not rock swing in lifting, transportation, stability is better. in addition, prefabricated component lifting trolley only takes up walking track width or the width slightly wider than walking track, compared with traditional purlin car lifting, in the place of same homalographic, at least can improve the production line of 50 percent production capacity, the utilization rate in place is greatly improved, is conducive to prefabricated component to be lifted on prefabricated component travelling bogie.
On the basis of above-described embodiment, in another embodiment of the present invention, as depicted in figs. 1 and 2, described mast-up 11 can be door type or triangular structure.So, when mast-up 11 is door type or triangular structure, triangular structure has very excellent stability so that it is be unlikely to deform in hoisting process.
On the basis of above-described embodiment, in another embodiment of the present invention, the one end bottom described hanging apparatus 1 is provided with built-in fitting placement mechanism, and described built-in fitting placement mechanism is for placing the built-in fitting produced needed for prefabricated component; And/or, at least side bottom described hanging apparatus 1 is provided with limit mould fixed mechanism, and described limit mould fixed mechanism is for the transhipment of limit mould. So, in preform production process, lifting trolley can be passed through reinforcing bar, reinforced mesh, reinforcing bar, steel skeleton or limit mould are transported to production line precalculated position, and put down one by one, so, advantageously reduce hand labor intensity, improve production efficiency, reduce preform production cost.
On the basis of above-described embodiment, in another embodiment of the present invention, as in figure 2 it is shown, two described longitudinal mobile roof supports 23 can be connected by least one vertical door-shaped frame 3, described door-shaped frame 3 is higher than mast-up 11. So, adopt door-shaped frame 3 to connect as mobile roof support, the stability in the large of prefabricated component lifting trolley can be improved, it is prevented that it is deformed damaged in hoisting process.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figures 1 to 8, described longitudinal mobile roof support 23 top is also provided with boom hoisting track 221, and described lifting walking mechanism 24 moves along described upper boom hoisting track 221. So, when longitudinal mobile roof support 23 top is provided with upper boom hoisting track 221, described lifting walking mechanism 24 moves along described upper boom hoisting track 221, in the process of hoisting prefabricated part, after prefabricated component is lifted by boom hoisting, can be moved to carrying platform by track, particularly it is along the lifting of production line direction and the operating type of movement so that it is in operation process, prefabricated component does not have and significantly swings, can prevent lifting trolley from toppling, drastically increase the security performance of operation.
On the basis of above-described embodiment, in another embodiment of the present invention, described lifting walking mechanism 24 is taken turns for track rolling. So, lifting walking mechanism is track rolling wheel, and reducible doing up is hung walking mechanism 24 and moved forward and backward in orbit, it is not necessary to considers that the situation of direction skew occurs, reduces operation easier, improve safety.
On the basis of above-described embodiment, in another embodiment of the present invention, described hook assembly 12 can include suspension hook, lifting rope and motor, and described motor drives suspension hook to move up and down by lifting rope. So, when adopting motor as lifting power machine structure, hoisting prefabricated part controls simple, and it is relatively low that technology realizes difficulty, it is simple to operative.
On the basis of above-described embodiment, in another embodiment of the present invention, described hook assembly 12 can include two suspension hooks and two motors, and said two suspension hook interval is arranged, two motors individually drive two suspension hooks to move up and down; Or described hook assembly 12 includes two suspension hooks and a motor, said two suspension hook interval is arranged, described motor drives two suspension hooks to move up and down. So, suspension hook interval is adopted to arrange, when hoisting prefabricated part, can lift by flat condition, improve the translation stability of lifting trolley, be particularly prone to flat board and pile up, plate body is made to be not easily susceptible to damage, and so that the relatively low height of lifting of prefabricated component and Liftable complete.
On the basis of above-described embodiment, in another embodiment of the present invention, at least one end of the bottom of described mast-up 11 can be provided with alignment pin or hole, location.So, be provided with alignment pin or hole, location at least one end of the bottom of mast-up 11 after, prefabricated component lifting trolley can connect traction with other traction apparatuss or multiple travelling bogie easily, facilitate when production line is longer, prefabricated component is more and use, particularly prefabricated component lifting trolley and the docking of prefabricated component travelling bogie are fixed and are accurately positioned, can be accurate by orbital docking easily so that it is can successfully smoothly transit walking on boom hoisting platform and bogey.
On the basis of above-described embodiment, in another embodiment of the present invention, described second driving device 21 can be drive motor or drive motor; Or described lifting road wheel 22 is track rolling wheel or pneumatic tire. So, when the second driving device 21 is for driving motor or drive motor, prefabricated component lifting trolley controls simple, and it is relatively low that technology realizes difficulty, it is simple to operative; Described lifting road wheel 22 is track rolling wheel or pneumatic tire, then can select lifting road wheel according to practical situation, it is possible to relatively easily meet the application in various different place.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 9 and Figure 10, described prefabricated component travelling bogie, can including bogey and the first walking mechanism, described first walking mechanism is arranged on the bottom of bogey, described first walking mechanism, including the first driving device 103 and at least two group road wheels 104, described first driving device 103 drives one group of road wheel 104 of at least a part of which to move. So, prefabricated component travelling bogie can pass through the first walking mechanism and walk voluntarily, independent operating.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 9 and Figure 10, described bogey can include two longitudinal bracing framves 102 and at least two cross-brace framves 101, the two ends of described cross-brace frame 101 are connected with described two longitudinal bracing framves 102 respectively, and described cross-brace frame 101 forms carrying platform with longitudinal bracing frame 102. So, at least two longitudinal bracing framves 102 and at least two cross-brace framves 101 are included when bogey, when the two ends of described cross-brace frame 101 are connected with described two longitudinal bracing framves 102 respectively, after prefabricated component is lifted and is placed on bogey by boom hoisting, contacting between prefabricated component with bogey is linear contact lay, not only save weight and the material of bogey, also can lay according to its force way, effectively prevent prefabricated component from fractureing damage.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 9 and Figure 10, described road wheel 104 can be arranged on the bottom of described longitudinal bracing frame 102. So, when road wheel 104 is arranged on the bottom of described longitudinal bracing frame 102, the load of bogey and prefabricated component can be handed on road wheel by straight-line transmitting, decreases the moment of torsion of road wheel wheel shaft, can prevent its deformed damaged under big load effect.
On the basis of above-described embodiment, in another embodiment of the present invention, described cross-brace frame 101 is arch or trapezoidal. So, when cross-brace frame 101 be arch or trapezoidal time, its arch or trapezoidal bottom are reserved with certain space, and such prefabricated component travelling bogie is in running, it is possible to directly stride across from prefabricated component.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 9, the top of described longitudinal bracing frame 102 can be provided with lower boom hoisting track 105, mast-up 11 bottom of described hanging apparatus 1 is provided with lifting walking mechanism 24, after described prefabricated component travelling bogie and prefabricated component lifting trolley dock and fix, described lifting walking mechanism 24 can move along described lower boom hoisting track 105.So, lower boom hoisting track 105 it is provided with on the top of longitudinal bracing frame 102, after mast-up 11 bottom of described hanging apparatus 1 is provided with lifting walking mechanism 24, after described prefabricated component travelling bogie and prefabricated component lifting trolley dock and fix, described lifting walking mechanism 24 can move along described lower boom hoisting track 105, boom hoisting is not take up bogey surrounding space, improve the utilization rate in place, prefabricated component is conducive to be lifted on bogey, and, the prefabricated component being lifted on bogey may also operate as the effect of counterweight, make it in lifting, transportation will not be rocked swing, stability is better.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 9, described bogey can also include regulating device, described adjustment device is for regulating the length of carrying platform, described adjustment device is the sliding rail 106 being arranged on described longitudinal bracing frame 102, and described cross-brace frame 101 is slidably connected by sliding rail 106 and described longitudinal bracing frame 102. So, when bogey is provided with adjustment device, when described adjustment device is used for the length regulating bogey, for the different length size of prefabricated component, it is possible to adapt with it by adjusting the length of bogey, facilitate application. Further, being regulated by sliding rail 106, easy to operate simple, the amplitude of accommodation is easily controlled, and is conducive to improving the security reliability of prefabricated component travelling bogie.
On the basis of above-described embodiment, in another embodiment of the present invention, described bogey can also include regulating device, described adjustment device is for regulating the length of carrying platform, described adjustment device is the multiple locating grooves being arranged on described longitudinal bracing frame 102, and described cross-brace frame 101 is connected with described longitudinal bracing frame 102 by locating groove. So, when bogey is provided with adjustment device, when described adjustment device is used for the length regulating bogey, for the different length size of prefabricated component, it is possible to adapt with it by adjusting the length of bogey, facilitate application. Further, when regulating device is the multiple locating grooves being arranged on described longitudinal bracing frame 102, when described cross-brace frame 101 is connected with described longitudinal bracing frame 102 by locating groove, fixed with cross-brace frame 101 location by locating groove, easy to operate simple, be conducive to improving the security reliability of prefabricated component travelling bogie.
On the basis of above-described embodiment, in another embodiment of the present invention, at least one end of described longitudinal bracing frame 102 can be provided with alignment pin or hole, location. So, be provided with alignment pin or hole, location at least one end of longitudinal bracing frame 102 after, prefabricated component travelling bogie can connect traction with other traction apparatuss or multiple travelling bogie easily, facilitate when production line is longer, prefabricated component is more and use, particularly prefabricated component travelling bogie and the docking of boom hoisting platform are fixed and are accurately positioned, can be accurate by orbital docking easily so that it is can successfully smoothly transit walking on boom hoisting platform and bogey.
On the basis of above-described embodiment, in another embodiment of the present invention, described first driving device 103 can be drive motor or drive motor; Or described road wheel 104 can for track rolling wheel or pneumatic tire. So, when the first driving device 103 is for driving motor or drive motor, prefabricated component travelling bogie controls simple, and it is relatively low that technology realizes difficulty, it is simple to operative; Described road wheel 104 is track rolling wheel or pneumatic tire, then can select road wheel according to practical situation, it is possible to relatively easily meet the application in various different place.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 10, the end of described carrying platform is also provided with cutting off deployment mechanism 107, and described partition deployment mechanism 107 is used for depositing preform production line and cuts off. So, after the end of bogey is additionally provided with partition deployment mechanism 107, in preform production process, travelling bogie can be passed through and cut off deployment mechanism 107 by the transport of reinforcing bar, reinforced mesh, reinforcing bar or steel skeleton to production line precalculated position, and put down one by one, so, advantageously reduce hand labor intensity, improve production efficiency, reduce preform production cost.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in figure 11, described preform production supply line 100 also includes preform production platform film 200, and described preform production platform film 200 is arranged in walking track. So, produce relative to topotype, adopt platform molding to make prefabricated component, there is mold clean, maintenance and easy to control, preform production platform film 200 is arranged in walking track, prefabricated component lifting trolley and the mode operation across production line both sides of the prefabricated component travelling bogie, its work flow is short, and particularly it is along the lifting of production line direction and the operating type of movement, make it in operation process, prefabricated component does not have and significantly swings, and can prevent lifting trolley from toppling, drastically increase the security performance of operation; And prefabricated component lifting trolley is sling after prefabricated component, the relative prefabricated component lifting trolley of prefabricated component and prefabricated component travelling bogie do axis and move in parallel, and will not produce significantly to rotate to wave, improve the stability of system.
On the basis of above-described embodiment, in another embodiment of the present invention, described preform production transportation system includes more than two preform production supply lines 100, as shown in figure 11, described preform production transportation system includes six preform production supply lines 100, and between described preform production supply line 100, continuous and parallel is arranged. So, prefabricated component lifting trolley only takes up walking track width or the width slightly wider than walking track, compared with traditional purlin car lifting, in the place of same homalographic, at least can improve the production line of 50 percent production capacity, the utilization rate in place is greatly improved, prefabricated component is conducive to be lifted on prefabricated component travelling bogie, and, prefabricated component lifting trolley is sling after prefabricated component, prefabricated component may also operate as the effect of counterweight so that it is will not rocking swing in lifting, transportation, stability is better. Certainly, according to design needs, can also arrange by spacing parallel arranging between described preform production supply line.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in figure 11, article at least two, at least one end of adjacent described preform production supply line 100 can be provided with ferry-boat track 300, described ferry-boat track 300 can be provided with ferry-boat dolly 400, described prefabricated component travelling bogie and/or prefabricated component lifting trolley and carry out orbital transfer by dolly 400 of ferrying. So, at least one end of at least two adjacent described preform production supply lines is provided with ferry-boat track, described ferry-boat track is provided with ferry-boat dolly, described prefabricated component travelling bogie and/or prefabricated component lifting trolley carry out orbital transfer by dolly of ferrying, prefabricated component travelling bogie and/or prefabricated component lifting trolley is made to carry out track Fast transforms by dolly of ferrying, improve prefabricated component travelling bogie and the utilization rate of prefabricated component lifting trolley, reduce equipment cost.Simultaneously, it is possible to achieve a plurality of preform production supply line shares a prefabricated component travelling bogie and prefabricated component lifting trolley, reduce further equipment cost.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in figure 11, the upper surface of described ferry-boat dolly 400 is provided with transhipment track 500, described transhipment track 500 and walking track under predetermined state, the two end part aligning connecting and connecting. So, when the upper surface of ferry-boat dolly is provided with transhipment track, described transhipment track and walking track are under predetermined state, the two end part aligning connecting and connecting, prefabricated component travelling bogie and/or prefabricated component lifting trolley can directly be moved to ferry-boat dolly by conveying track, described prefabricated component travelling bogie and/or prefabricated component lifting trolley are locked on ferry-boat dolly in ferry-boat process, it is achieved smooth transition, have fully ensured that the safety of production operation.
The above is only the preferred embodiment of the present invention; it should be pointed out that, for those skilled in the art, under the premise without departing from the principles of the invention; can also making some improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (10)
1. a preform production transportation system, including at least one preform production supply line, it is characterized in that: described preform production supply line includes prefabricated component travelling bogie, prefabricated component lifting trolley and walking track, described prefabricated component travelling bogie and prefabricated component lifting trolley run on described walking track, described prefabricated component travelling bogie is for the transport of prefabricated component, and described prefabricated component lifting trolley is for by prefabricated component handling to described prefabricated component travelling bogie;
Described prefabricated component lifting trolley, including travelling platform and hanging apparatus, described travelling platform is arranged on the bottom of hanging apparatus, described travelling platform includes two longitudinal mobile roof supports, the second driving device and at least two groups lifting road wheel, described second driving device drives at least a part of which one group lifting road wheel motion, and described lifting road wheel is arranged on the bottom of described longitudinal mobile roof support; Described hanging apparatus includes mast-up and hook assembly, and described hook assembly is arranged on the top of described mast-up, and the bottom of described mast-up is provided with lifting walking mechanism, and described lifting walking mechanism can the motion of relatively described travelling platform.
2. preform production transportation system according to claim 1, it is characterised in that described mast-up is door type or triangular structure.
3. preform production transportation system according to claim 1, it is characterised in that the one end bottom described hanging apparatus is provided with built-in fitting placement mechanism, described built-in fitting placement mechanism is for placing the built-in fitting produced needed for prefabricated component; And/or, at least side bottom described hanging apparatus is provided with limit mould fixed mechanism, and described limit mould fixed mechanism is for the transhipment of limit mould.
4. preform production transportation system according to claim 1, it is characterised in that two described longitudinal mobile roof supports are connected by least one vertical door-shaped frame, and described door-shaped frame is higher than mast-up.
5. preform production transportation system according to claim 1, it is characterised in that described longitudinally walking frame upper is provided with boom hoisting track, and described lifting walking mechanism moves along described upper boom hoisting track.
6. preform production transportation system according to claim 5, it is characterised in that described lifting walking mechanism is track rolling wheel.
7. preform production transportation system according to claim 1, it is characterised in that described hook assembly includes suspension hook, lifting rope and motor, described motor drives suspension hook to move up and down by lifting rope.
8. preform production transportation system according to claim 7, it is characterised in that described hook assembly includes two suspension hooks and two motors, said two suspension hook interval is arranged, two motors individually drive two suspension hooks to move up and down; Or described hook assembly includes two suspension hooks and a motor, said two suspension hook interval is arranged, described motor drives two suspension hooks to move up and down.
9. preform production transportation system according to claim 1, it is characterised in that at least one end of the bottom of described mast-up is provided with alignment pin or hole, location.
10. preform production transportation system according to any one of claim 1 to 9, it is characterised in that described second driving device is for driving motor or drive motor; Or described lifting road wheel is track rolling wheel or pneumatic tire; Or described prefabricated component travelling bogie, including bogey and the first walking mechanism, described first walking mechanism is arranged on the bottom of bogey, described first walking mechanism, including the first driving device and at least two group road wheels, described first driving device drives one group of road wheel motion of at least a part of which; Or described bogey includes two longitudinal bracing framves and at least two cross-brace framves, the two ends of described cross-brace frame are connected with described two longitudinal bracing framves respectively, and described cross-brace frame forms carrying platform with longitudinal bracing frame; Or described road wheel is arranged on the bottom of described longitudinal bracing frame; Or described cross-brace frame is arch or trapezoidal; Or the top of described longitudinal bracing frame is provided with lower boom hoisting track, the mast-up bottom of described hanging apparatus is provided with lifting walking mechanism, after described prefabricated component travelling bogie and prefabricated component lifting trolley dock and fix, described lifting walking mechanism can move along described lower boom hoisting track; Or described bogey also includes regulating device, described adjustment device is for regulating the length of carrying platform, described adjustment device is the sliding rail being arranged on described longitudinal bracing frame, and described cross-brace frame is slidably connected by sliding rail and described longitudinal bracing frame; Or described bogey also includes regulating device, described adjustment device is for regulating the length of carrying platform, described adjustment device is the multiple locating grooves being arranged on described longitudinal bracing frame, and described cross-brace frame is connected with described longitudinal bracing frame by locating groove; Or at least one end of described longitudinal bracing frame is provided with alignment pin or hole, location; Or described first driving device is for driving motor or drive motor; Or described road wheel is track rolling wheel or pneumatic tire; Or the end of described carrying platform is additionally provided with partition deployment mechanism, described partition deployment mechanism is used for depositing preform production line and cuts off; Or described preform production supply line also includes preform production platform film, described preform production platform film is arranged in walking track; Or described preform production transportation system includes more than two preform production supply lines, between described preform production supply line, spacing parallel arranging is arranged or continuous and parallel is arranged; Or at least one end of at least two adjacent described preform production supply lines is provided with ferry-boat track, described ferry-boat track is provided with ferry-boat dolly, described prefabricated component travelling bogie and/or prefabricated component lifting trolley and carries out orbital transfer by dolly of ferrying;Or the upper surface of described ferry-boat dolly is provided with transhipment track, described transhipment track and walking track under predetermined state, the two end part aligning connecting and connecting.
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| CN201610066704.8A CN105668163A (en) | 2016-01-29 | 2016-01-29 | Prefabricated part production and transportation system |
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| CN201610066704.8A CN105668163A (en) | 2016-01-29 | 2016-01-29 | Prefabricated part production and transportation system |
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| CN113562612A (en) * | 2021-07-29 | 2021-10-29 | 中交路桥华东工程有限公司 | Construction method of ditch |
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Application publication date: 20160615 |