CN105667034A - 一种轻型客车用地毯 - Google Patents
一种轻型客车用地毯 Download PDFInfo
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- CN105667034A CN105667034A CN201610189348.9A CN201610189348A CN105667034A CN 105667034 A CN105667034 A CN 105667034A CN 201610189348 A CN201610189348 A CN 201610189348A CN 105667034 A CN105667034 A CN 105667034A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/554—Wear resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/582—Tearability
- B32B2307/5825—Tear resistant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
Landscapes
- Carpets (AREA)
- Laminated Bodies (AREA)
Abstract
本发明公开了一种轻型客车用地毯,包括挤出PVC层、无纺布层和纤维板,所述挤出PVC层为地毯表皮,挤出PVC层下方为无纺布层,无纺布层下方为纤维板,纤维板为地毯底层,无纺布层通过粘胶分别与挤出PVC层和纤维板粘接。本发明表皮采用后挤出PVC表皮+无纺布+中密度纤维板结构,替代原设计结构挤出PVC表皮喷胶后+中密度纤维板结构,减少了喷胶用量,降低了采购成本,增加了粘接牢度,增强了撕裂强度。同时挤出成型PVC应用于发泡地毯表层,耐磨性好,吸音系数达到0.69,能够降低噪音。
Description
技术领域
本发明涉及汽车驾驶室内饰件,具体是一种轻型客车用地毯。
背景技术
轻型客车在2005年之前,是指车长大于3.5米、小于7米的载客汽车,从2005年开始,全国汽车行业的统计工作归口中国汽车工业协会,汽车行业实行新的车型统计分类,根据新的车型统计分类,轻型客车指不超过9座的客车。现在的轻型客车多采用全承载式车身,轿车化底盘。
在汽车驾驶座舱地毯结构领域中,目前大部分采用聚氯乙烯(PVC)发泡片材经过加热吸塑成型,或者在产品底部粘接再生棉、聚氨酯泡沫。直接发泡成型的地毯,产品结构单一,隔热隔音效果差,机械性能和耐热性能不稳定;粘贴再生棉或聚氨酯泡沫的地毯由于受季节或其它因素的影响,再生棉会发生脱落等质量问题。
发明内容
本发明的目的在于提供一种轻型客车用地毯,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:
一种轻型客车用地毯,包括挤出PVC层、无纺布层和纤维板,所述挤出PVC层为地毯表皮,挤出PVC层下方为无纺布层,无纺布层下方为纤维板,纤维板为地毯底层,无纺布层通过粘胶分别与挤出PVC层和纤维板粘接。
作为本发明进一步的方案:所述挤出PVC层的厚度为1.2mm。
与现有技术相比,本发明的有益效果是:本发明表皮采用后挤出PVC表皮+无纺布+中密度纤维板结构,替代原设计结构挤出PVC表皮喷胶后+中密度纤维板结构,减少了喷胶用量,降低了采购成本,增加了粘接牢度,增强了撕裂强度。同时挤出成型PVC应用于发泡地毯表层,耐磨性好,吸音系数达到0.69。
附图说明
图1为本发明的结构示意图。
图2为本发明的剖视图。
图中:1-挤出PVC层,2-无纺布层,3-粘胶,4-纤维板。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1~2,一种轻型客车用地毯,包括挤出PVC层1、无纺布层2和纤维板4,所述挤出PVC层1为地毯表皮,挤出PVC层1下方为无纺布层2,无纺布层2下方为纤维板4,纤维板4为地毯底层,无纺布层2通过粘胶3分别与挤出PVC层1和纤维板4粘接。
进一步的,本发明所述挤出PVC层1的厚度为1.2mm。
本发明后地毯总成表皮采用后挤出PVC表皮(1.2mm)+无纺布+中密度纤维板结构,挤出成型PVC应用于发泡地毯表层,吸音系数达到0.69;中密度纤维板是民用材料,现用于地毯结构中。降低了采购成本,减少了喷胶用量,增加了粘接牢度,增强了撕裂强度。同时挤出PVC应用于发泡地毯表层,硬度高、耐磨、撕裂强度好。
本发明采用木工雕刻机雕刻工艺,按产品数据编程,精度达0.5mm以内,一次切割2-3件,保证每一种类不出错,确保尺寸和精度,合格率达100%。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。
Claims (2)
1.一种轻型客车用地毯,包括挤出PVC层(1)、无纺布层(2)和纤维板(4),其特征在于:所述挤出PVC层(1)为地毯表皮,挤出PVC层(1)下方为无纺布层(2),无纺布层(2)下方为纤维板(4),纤维板(4)为地毯底层,无纺布层(2)通过粘胶(3)分别与挤出PVC层(1)和纤维板(4)粘接。
2.根据权利要求1所述的轻型客车用地毯,其特征在于:所述挤出PVC层(1)的厚度为1.2mm。
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CN108422738A (zh) * | 2017-02-13 | 2018-08-21 | 王兰纯 | 一种覆塑模板粘接方法 |
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CN108422738A (zh) * | 2017-02-13 | 2018-08-21 | 王兰纯 | 一种覆塑模板粘接方法 |
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