CN105603634A - Ecological warm-keeping cotton and manufacturing process thereof - Google Patents
Ecological warm-keeping cotton and manufacturing process thereof Download PDFInfo
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- CN105603634A CN105603634A CN201510987067.3A CN201510987067A CN105603634A CN 105603634 A CN105603634 A CN 105603634A CN 201510987067 A CN201510987067 A CN 201510987067A CN 105603634 A CN105603634 A CN 105603634A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/02—Cotton wool; Wadding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
Abstract
The invention provides ecological warm-keeping cotton and a manufacturing process thereof. The ecological warm-keeping cotton has good wind-resistant water-repellent effects, also has a certain sterilization function and is better in warm-keeping effect, lots of raw materials are renewable raw materials, and an environmental protection effect is good. The ecological warm-keeping cotton comprises a warm-keeping layer and a waterproof breathable sterilization layer adhered to one side of the warm-keeping layer, wherein the thickness of the waterproof breathable sterilization layer is 10%-15% of the thickness of the warm-keeping layer, the warm-keeping layer is manufactured from, by weight, 30% of Sorona polymer fiber, 30% of superfine warm-keeping fiber, 30% of three-dimensional hollow warm-keeping fiber and 10% of native cotton fiber through mixing, the waterproof breathable sterilization layer is manufactured from, by weight, 40% of collagen fiber, 20% of bamboo fiber, 20% of seaweed carbon fiber and 20% of nanoscale antibacterial silver ion masterbatch native fiber through mixing, the surfaces of the two sides of the waterproof breathable sterilization layer are coated with treatment layers formed by blending silicon nanoparticles and nano titanium dioxide, and the surfaces of the treatment layers are coated with hydrophobic fluorine quaternary amine silane coupling agent coatings. The manufacturing process of the ecological warm-keeping cotton comprises the steps of automatic material preparation and mixing through a machine, opening, carding, web laying, adhesive spraying, heat setting and rolling.
Description
Technical field
The present invention relates to ecological warmth retention cotton, particularly a kind of ecological warmth retention cotton and manufacturing process thereof.
Background technology
The method of manufacturing insulation cotton generally in turn includes the following steps: by fibrous raw material shredding mixing, after comb and parallel cotton fibers prior to spinning, combManage into net sizing. At present, shaping process mostly adopt plastic sheeting in conjunction with the method for acupuncture or apply adhesive method willFleece sizing. As Chinese patent application ZL94101293.X has described fibrous raw material shredding, carding, and and polyethyleneFilm stack, through acupuncture, roll and form composite heat insulation cotton. Chinese patent ZL98203205.6 has described fibrous raw material shredding,Form lint, acupuncture, to polyethylene film, then applies PUR or water-soluble latex as ethene one at acupuncture lint interlayerVinyl acetate emulsion copolymer liquid, acrylate copolymer emulsion etc., make thermal insulating composite flannelette, although the product warmth retention property of making like thisGood, but ventilative, not bery ideal of poisture-penetrability, and not water-fastness.
And the existing normally used common regenerated fiber (containing fluorescent whitening agent) that mostly is, product feel is more coarse, waterWash performance, heat-insulating property is undesirable, glue spraying: non-100% pure acrylic acid polymer emulsion, feel is more coarse.
Summary of the invention
The object of the invention is to overcome the deficiency of above-mentioned technology, thereby a kind of ecological warmth retention cotton is provided, have goodWindproofly refuse water effect, and have certain sterilizing function, and warming effect is more excellent, many raw materials come from renewable formerMaterial, environment protecting is good.
The technical scheme that adopts of invention is such: the waterproof that comprise warming layer, is bonded in described warming layer one side is saturatingGas stenlizing layer, the thickness of described waterproof poromeric sterilizing layer is the 10%-15% of described warming layer thickness, described warming layer is with weight hundredProportion by subtraction meter, by 30%Sorona polymer fiber, 30% ultra-fine thermal fiber, 30% three-dimensional hollow warm-keeping fiber, 10% primary cotton fibreDimension mix manufacture forming, described waterproof poromeric sterilizing layer by weight percentage, by 40% collagenous fibres, 20% bamboo fibre, 20% seaAlgae charcoal fiber, 20% nano-class antibacterial silver ion master batch protofibre mix manufacture and form, the both sides of described waterproof poromeric sterilizing layerSurface scribbles the processing layer being mixed by nano-silicon particle and nano titanium oxide, and the surface of described processing layer scribbles hydrophobicityFluorine quaternary amine silane coupling agent coating.
The object of the invention is to overcome the deficiency of above-mentioned technology, thereby a kind of ecological warmth retention cotton manufacturing process is provided.
The technical scheme that invention adopts is such: ecological warmth retention cotton manufacturing process, comprises the following steps:
S1: cotton fiber mixes, by 30%Sorona polymer fiber, 30% ultra-fine thermal fiber, 30% three-dimensional hollow warm-keeping fiber,10% primary cotton fiber mixes by blending hopper automatic mixer;
S2: mixed cotton fiber is mixed through pre-opener, and shredding uniformly, flows to lower road work by cotton transport blower fanOrder;
S3: pre-opener is carried the raw material of coming open through the further essence of main opener, made the more even of raw material shredding,Be transported to cotton feeder by cotton transport blower fan again and store up cotton storehouse;
S4: cotton feeder, by mixed shredding fibrous raw material, feeds carding machine quantitatively, equably;
S5: the cotton carding of moulding exported cotton feeder by carding machine, forms uniform individual layer web, flows to later processWherein: cylinder speed 1000-1200r/min, doffer 20-25hz, working roll 10-12hz, upper screen 20-25hz, shakes screen: 25-30hz；
S6: lapping machine through uniform laying, is laid the individual layer web of carding machine output to required thickness and width, connectsContinue and constantly flow to next procedure;
S7: by 40% collagenous fibres, 20% bamboo fibre, 20% aethiops vegetabilis fiber, 20% nano-class antibacterial silver ion master batch protofibreAfter mixing, be set as fibre web through lapping machine uniform spreading;
S8: the fibre web of completing is carried out to positive and negative thorn by needing machine and admittedly process, form base cloth;
S9: apply on base cloth surface the processing layer being mixed by nano-silicon particle and nano titanium oxide, at the table of processing layerFace scribbles hydrophobic fluorine quaternary amine silane coupling agent coating;
S10, by make-up machine, base cloth and web are fitted;
S11: by five roller drafting machines, base cloth and web after laminating are carried out to longitudinal stretching, be then transported to glue spraying part;
S12: in cotton positive and negative glue spraying, sizing material is pure acrylic acid polymer emulsion, in forward and backward glue spraying case through forward and backward glue spraying caseVacuumize maintenance negative pressure state, make cotton bulk;
S13: by baking oven, glue shaped and dry, making cotton layer reach the effect of sizing, oven temperature lower floor is 120-140 DEG C, middle level is 140-160 DEG C, upper strata is 160-180 DEG C;
S14: by rolling bead cutter, the product of having shaped is carried out to trimming, cutting, batches.
By adopting aforementioned techniques scheme, the invention has the beneficial effects as follows: in warming layer, use Sorona polymer fiber,Use renewable raw materials is produced, environmental protection, and soft, fluffy, warming, splendid draping property, and by using ultra-fine guarantorWarm fiber and three-dimensional hollow warm-keeping fiber, warming effect is better, by using bamboo fibre, aethiops vegetabilis fiber, nano-class antibacterialSilver ion master batch protofibre has good bactericidal effect, and especially nano-class antibacterial silver ion master batch protofibre adopts silverIon sterilizing, by using nano titanium oxide, can absorb a large amount of ultraviolet rays in addition, improves the effect of silver ion for sterilization, seaAlgae charcoal fiber, can discharge the far infrared useful to human body, adopts nano-silicon particle layer and hydrophobicity fluorine quaternary amine silane couplingThe combination of mixture layer, hydrone is not easy to pass through, and gas molecule can pass through, thus make fabric there is the effect of hydrophobic permeableReally.
Detailed description of the invention
Further illustrate the present invention below in conjunction with detailed description of the invention.
The present invention discloses a kind of ecological warmth retention cotton, and the waterproof and breathable that comprise warming layer, is bonded in described warming layer one side killsBacterium layer, the thickness of described waterproof poromeric sterilizing layer is the 10%-15% of described warming layer thickness, described warming layer is with percentage by weightMeter, is mixed by 30%Sorona polymer fiber, 30% ultra-fine thermal fiber, 30% three-dimensional hollow warm-keeping fiber, 10% primary cotton fiberClose manufacture form, described waterproof poromeric sterilizing layer by weight percentage, by 40% collagenous fibres, 20% bamboo fibre, 20% aethiops vegetabilisFiber, 20% nano-class antibacterial silver ion master batch protofibre mix manufacture and form, the both side surface of described waterproof poromeric sterilizing layerScribble the processing layer being mixed by nano-silicon particle and nano titanium oxide, the surface of described processing layer scribbles hydrophobic fluorineQuaternary amine silane coupling agent coating.
Ecological warmth retention cotton contains 30% the TMSorona of Du Pont polymer fiber, and Du Pont's TMSorona polymer is by 1,3-Propane diols (PDO) and PTA(or DMT) two kinds of primary raw materials make. Wherein PDO is its critical materials, accounts for the proportion of total raw materialBe 37%. PDO can make by petrochemical processing, and du pont company successfully utilizes the method for primverose fermentation efficientMade and produced Sorona required PDO, thereby injected the new ideas of environmental protection for chemical fibre field revolutionaryly.
From corn, obtain glucose, through under the bacterial action of genetic modification, generate by fermentation PDO(1,3 the third twoAlcohol), through distillation, PDO is purified and dewaters. At this moment, pdo looks it is a kind of limpid and liquid of thickness slightly. Add againTPA(terephthalic acid (TPA)), after reaction, carry out SORONA section and can make SORONA fiber.
The SORONA polymer that utilizes biochemical process to produce has following triple value of environmental protection
1 has 37% raw material from natural reproducible resource, but not petrochemical material, thereby reduce the dependence to petroleum resources;
The Sorona polymer of 2 identical output, compared with nylon polymer based on petrochemical material, Sorona is making middle ratioThe latter consumes 30% the energy less;
The Sorona polymer of 3 identical output, compared with nylon polymer based on petrochemical material, Sorona is making middle ratioThe latter discharges 63% carbon dioxide (being greenhouse gases) less.
Sorona polymer fiber has outstanding stretching and recoverability, and extend after 15% still and can 100% to reply, far aboveTerylene and nylon.
The Antibacterial Mechanism of silver is Action of Metal Ions and photocatalysis:
1, the chemical constitution of silver has determined that silver has higher catalytic capability, and the reduction potential of high oxidation state silver is high, is enough to make itSurrounding space produces elemental oxygen. Elemental oxygen has strong oxidizing property can sterilizing;
2, Ag+ can attract the sulfydryl on protease (SH) in bacterial body consumingly, rapidly together with it, makes albumenEnzyme loss of activity, causes bacterium death.
3,, after bacterium is killed by Ag+, Ag+ out then is contacted with other bacterium colony by free in bacterium corpse again, goes round and begins againGround carries out said process, and this is also the persistent reason of silver-colored sterilization.
4, detect through authoritative institution (SGS), this product is to staphylococcus aureus, Escherichia coli, Candida albicans anti-Bacterium rate can reach more than 99%, and after 150 washings, antibiotic rate is constant.
By add certain nano titanium dioxide powder in sizing material, can absorb ultraviolet light, nano-class antibacterial silver fromA large amount of hydroxy radicals that silver ion in primary and secondary grain protofibre produces by light-catalyzed reaction under the irradiation of ultraviolet light (OH), can pass through thus active oxygen (OH) and silver ion attack micro organisms cell simultaneously, destroy cell membrane (or cell membrane)And desmoenzyme, gene, thus improve bactericidal effect, and by magnetic fibre net is set, the magnetic field of its generation makesThe bactericidal effect of silver ion is better, and possesses magnetotherapy effect.
The combination of nano-silicon particle layer and hydrophobicity fluorine quaternary amine silane coupling agent layer, hydrone is not easy to pass through, and gasMolecule can pass through, thereby makes fabric have the effect of hydrophobic permeable, makes people feel comfortable in the process of dress.
And use pure acrylic acid polymer emulsion as sizing material, environmental protection and soft.
Ecological warmth retention cotton manufacturing process, comprises the following steps:
S1: cotton fiber mixes, by 30%Sorona polymer fiber, 30% ultra-fine thermal fiber, 30% three-dimensional hollow warm-keeping fiber,10% primary cotton fiber mixes by blending hopper automatic mixer;
S2: mixed cotton fiber is mixed through pre-opener, and shredding uniformly, flows to lower road work by cotton transport blower fanOrder;
S3: pre-opener is carried the raw material of coming open through the further essence of main opener, made the more even of raw material shredding, thenBe transported to cotton feeder by cotton transport blower fan and store up cotton storehouse;
S4: cotton feeder, by mixed shredding fibrous raw material, feeds carding machine quantitatively, equably;
S5: the cotton carding of moulding exported cotton feeder by carding machine, forms uniform individual layer web, flows to later processWherein: cylinder speed 1000-1200r/min, doffer 20-25hz, working roll 10-12hz, upper screen 20-25hz, shakes screen: 25-30hz；
S6: lapping machine through uniform laying, is laid the individual layer web of carding machine output to required thickness and width, connectsContinue and constantly flow to next procedure;
S7: by 40% collagenous fibres, 20% bamboo fibre, 20% aethiops vegetabilis fiber, 20% nano-class antibacterial silver ion master batch protofibreAfter mixing, be set as fibre web through lapping machine uniform spreading;
S8: the fibre web of completing is carried out to positive and negative thorn by needing machine and admittedly process, form base cloth;
S9: apply on base cloth surface the processing layer being mixed by nano-silicon particle and nano titanium oxide, at the table of processing layerFace scribbles hydrophobic fluorine quaternary amine silane coupling agent coating;
S10, by make-up machine, base cloth and web are fitted;
S11: by five roller drafting machines, base cloth and web after laminating are carried out to longitudinal stretching, be then transported to glue spraying part;
S12: in cotton positive and negative glue spraying, sizing material is pure acrylic acid polymer emulsion, in forward and backward glue spraying case through forward and backward glue spraying caseVacuumize maintenance negative pressure state, make cotton bulk;
S13: by baking oven, glue shaped and dry, making cotton layer reach the effect of sizing, oven temperature lower floor is 120-140 DEG C, middle level is 140-160 DEG C, upper strata is 160-180 DEG C;
S14: by rolling bead cutter, the product of having shaped is carried out to trimming, cutting, batches.
More than show and described general principle of the present invention and principal character and advantage thereof, the technical staff of the industry shouldThis understanding, the present invention is not restricted to the described embodiments, and just illustrating of describing in above-described embodiment and explanation is of the present invention formerReason, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes and improvementsAll fall in the claimed scope of the invention, the claimed scope of the present invention is by appending claims and equivalent circle thereofFixed.
Claims (2)
1. ecological warmth retention cotton, is characterized in that: comprises warming layer, is bonded in the waterproof poromeric sterilizing layer of described warming layer one side,The thickness of described waterproof poromeric sterilizing layer is the 10%-15% of described warming layer thickness, described warming layer by weight percentage, by30%Sorona polymer fiber, 30% ultra-fine thermal fiber, 30% three-dimensional hollow warm-keeping fiber, 10% primary cotton fiber mix to be manufacturedForm, described waterproof poromeric sterilizing layer by weight percentage, by 40% collagenous fibres, 20% bamboo fibre, 20% aethiops vegetabilis fiber,20% nano-class antibacterial silver ion master batch protofibre mixes manufacture and forms, and the both side surface of described waterproof poromeric sterilizing layer scribblesThe processing layer being mixed by nano-silicon particle and nano titanium oxide, the surface of described processing layer scribbles hydrophobic fluorine quaternary amineSilane coupling agent coating.
2. ecological warmth retention cotton manufacturing process, is characterized in that: comprise the following steps:
S1: cotton fiber mixes, by 30%Sorona polymer fiber, 30% ultra-fine thermal fiber, 30% three-dimensional hollow warm-keeping fiber,10% primary cotton fiber mixes by blending hopper automatic mixer;
S2: mixed cotton fiber is mixed through pre-opener, and shredding uniformly, flows to lower road work by cotton transport blower fanOrder;
S3: pre-opener is carried the raw material of coming open through the further essence of main opener, made the more even of raw material shredding,Be transported to cotton feeder by cotton transport blower fan again and store up cotton storehouse;
S4: cotton feeder, by mixed shredding fibrous raw material, feeds carding machine quantitatively, equably;
S5: the cotton carding of moulding exported cotton feeder by carding machine, forms uniform individual layer web, flows to later processWherein: cylinder speed 1000-1200r/min, doffer 20-25hz, working roll 10-12hz, upper screen 20-25hz, shakes screen: 25-30hz；
S6: lapping machine through uniform laying, is laid the individual layer web of carding machine output to required thickness and width, connectsContinue and constantly flow to next procedure;
S7: by 40% collagenous fibres, 20% bamboo fibre, 20% aethiops vegetabilis fiber, 20% nano-class antibacterial silver ion master batch protofibreAfter mixing, be set as fibre web through lapping machine uniform spreading;
S8: the fibre web of completing is carried out to positive and negative thorn by needing machine and admittedly process, form base cloth;
S9: apply on base cloth surface the processing layer being mixed by nano-silicon particle and nano titanium oxide, at the table of processing layerFace scribbles hydrophobic fluorine quaternary amine silane coupling agent coating;
S10, by make-up machine, base cloth and web are fitted;
S11: by five roller drafting machines, base cloth and web after laminating are carried out to longitudinal stretching, be then transported to glue spraying part;
S12: in cotton positive and negative glue spraying, sizing material is pure acrylic acid polymer emulsion, in forward and backward glue spraying case through forward and backward glue spraying caseVacuumize maintenance negative pressure state, make cotton bulk;
S13: by baking oven, glue shaped and dry, making cotton layer reach the effect of sizing, oven temperature lower floor is 120-140 DEG C, middle level is 140-160 DEG C, upper strata is 160-180 DEG C;
S14: by rolling bead cutter, the product of having shaped is carried out to trimming, cutting, batches.
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| CN106988126A (en) * | 2017-04-05 | 2017-07-28 | 浙江宏泰新材料有限公司 | A kind of two dimension prestressing stretching membrane structure material and its manufacture method |
| CN107227557A (en) * | 2017-07-15 | 2017-10-03 | 张安成 | A kind of production technology of thermal insulation cotton |
| CN108867087A (en) * | 2018-08-28 | 2018-11-23 | 江苏阳光股份有限公司 | The production technology of cashmere fabric |
| CN109016717A (en) * | 2018-08-28 | 2018-12-18 | 江苏阳光股份有限公司 | The production technology of overcoat fabric |
| CN109049881A (en) * | 2018-08-28 | 2018-12-21 | 江苏阳光股份有限公司 | Overcoat fabric |
| CN109082897A (en) * | 2018-08-28 | 2018-12-25 | 江苏阳光股份有限公司 | Magnetic therapy health type cashmere fabric |
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| CN109249655A (en) * | 2018-08-28 | 2019-01-22 | 江苏阳光股份有限公司 | Windproof water repellent type wool fabric |
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| CN106988126A (en) * | 2017-04-05 | 2017-07-28 | 浙江宏泰新材料有限公司 | A kind of two dimension prestressing stretching membrane structure material and its manufacture method |
| CN109371566A (en) * | 2017-06-22 | 2019-02-22 | 陈钦旺 | A kind of antibacterial auxiliary material preparation method |
| CN109371566B (en) * | 2017-06-22 | 2021-08-10 | 丽水市愿旺食品有限公司 | Preparation method of antibacterial auxiliary material |
| CN109577018B (en) * | 2017-06-22 | 2021-07-27 | 丽水市新洁保洁服务有限公司 | Preparation method of antibacterial auxiliary material |
| CN109652975B (en) * | 2017-06-22 | 2021-06-08 | 丽水市天顺导轨制造有限公司 | Preparation method of antibacterial auxiliary material |
| CN109652975A (en) * | 2017-06-22 | 2019-04-19 | 陈钦旺 | A kind of antibacterial auxiliary material preparation method |
| CN109629119A (en) * | 2017-06-22 | 2019-04-16 | 陈钦旺 | A kind of antibacterial auxiliary material preparation method |
| CN109577018A (en) * | 2017-06-22 | 2019-04-05 | 陈钦旺 | A kind of antibacterial auxiliary material preparation method |
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