CN105549561A - Sorting label-coating visual detection electronic servo driving controls system - Google Patents
Sorting label-coating visual detection electronic servo driving controls system Download PDFInfo
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- CN105549561A CN105549561A CN201511026672.0A CN201511026672A CN105549561A CN 105549561 A CN105549561 A CN 105549561A CN 201511026672 A CN201511026672 A CN 201511026672A CN 105549561 A CN105549561 A CN 105549561A
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- 230000000007 visual effect Effects 0.000 title claims abstract description 28
- 238000001514 detection method Methods 0.000 title claims abstract description 26
- 239000011248 coating agent Substances 0.000 title abstract 3
- 238000000576 coating method Methods 0.000 title abstract 3
- 239000000523 sample Substances 0.000 claims abstract description 13
- 238000004891 communication Methods 0.000 claims description 31
- 230000003287 optical effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000007423 decrease Effects 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000005457 optimization Methods 0.000 abstract 1
- 238000010422 painting Methods 0.000 description 6
- 239000003973 paint Substances 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 3
- 230000003993 interaction Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32293—Minimize work in progress, system at maximum productivity
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
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Abstract
The invention discloses a sorting label-coating visual detection electronic servo driving controls system. The system comprises a high-precision visual identification sensor probe, a visual sensing controller, a servo motor, a servo driving controller, a programmable controller, a man-machine interface and a solenoid valve, wherein the driving output end of the servo driving controller is connected with the servo motor; the signal input end of the servo driving controller is connected with the output end of the programmable controller; the signal input end of the visual identification sensing controller is connected with the output end of the programmable controller; and the output end of the visual identification sensing controller is connected with the input end of the programmable controller. According to the invention, advantages of structures of a sorting device and a label-coating device are combined together, optimization is carried out to a quite large degree based on the original structures, a high-precision positioning apparatus is controlled through the programmable controller, and an index dial is accurately positioned; and the system realizes automatic operation at other working stations expect manual feeding, greatly decreases the labor cost, reduces noise, reduces energy consumption and improves the production efficiency.
Description
Technical field
The invention belongs to technical field of automatic control, relate to a kind of servo drive control system, particularly relate to a kind of sorting and be coated with mark vision-based detection electron servo driving control system.
Background technology
Vision-based detection, be automatically coated with mark, electron servo drived control is that sorting is coated with the essential core parts of marking machine, at present, market only have sorting arrangement or be coated with marking device.These two kinds of functions (product sorting and product are coated with mark) also do not possess in same automation equipment simultaneously, sorting arrangement drives stepper motor to carry out travelling belt positioning work by Controlled by Programmable Controller step actuator, detected to judge product and testing result is fed back to Programmable Logic Controller by optical sensor.The deficiency of this structure is that positioning precision is low, and metrical error is large, can not realize man-machine interaction.
Being coated with marking device is the process realizing carrying out automatically being coated with to product mark and automatic blanking by Controlled by Programmable Controller solenoid valve, the deficiency of this structure is that positioning precision is low, can not realize man-machine interaction, applicability is not strong, and above two kind equipments seriously constrain production efficiency.
In view of this, nowadays device for mark is coated with, to overcome the above-mentioned defect of existing apparatus existence in the urgent need to designing a kind of sorting newly.
Summary of the invention
Technical matters to be solved by this invention is: provide a kind of sorting to be coated with mark vision-based detection electron servo driving control system, each station location drives servomotor to carry out index plate by Controlled by Programmable Controller servo-driver to rotate location, realize at a high speed, accurately locate.
Product checking is identification and the judgement of being carried out maximum 16 kinds of products by high-precision vision identification sensor, testing result can realize 100% accurate; It is carry out timing by High Precision Automatic painting device for mark to increase paint that product is coated with mark, paints deficiency etc. after preventing repeatedly being coated with mark, is coated with mark result and produces a desired effect completely; This system relates to Programmable Logic Controller trapezoidal pattern programming, servo positioning, vision-based detection, is automatically coated with multiple fields such as mark, man-machine interaction, automatic blanking.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of sorting is coated with mark vision-based detection electron servo driving control system, and described system comprises: high-precision vision identification sensor probe, visual sensing controller, servomotor, servo drive controller, Programmable Logic Controller, man-machine interface, solenoid valve;
Servo drive controller is connected with man-machine interface by communication interface with Programmable Logic Controller; The drive output of servo drive controller is connected to servomotor; Servo drive controller signal input part is connected to Programmable Logic Controller output terminal; Visual identity sensing controler signal input part is connected to Programmable Logic Controller output terminal; Visual identity sensing controler output terminal is connected to Programmable Logic Controller input end;
Described man-machine interface is touch display screen, and described communication interface comprises RS232 communication interface and RS485 communication interface; Described servo drive controller RS485 communication interface is connected by special communication cable with man-machine interface RS485 communication interface;
Described optical detection apparatus is high-precision vision identification sensor system, high-precision vision identification sensor probe is arranged on index plate and detects on station, visual sensing controller is arranged in switch board, and high-precision vision identification sensor probe is connected by private cable with visual sensing controller.
A kind of sorting is coated with mark vision-based detection electron servo driving control system, and described system comprises: high-precision vision identification sensor probe, visual sensing controller, servomotor, servo drive controller, Programmable Logic Controller, man-machine interface, solenoid valve;
Described servo drive controller is connected with man-machine interface by communication interface with Programmable Logic Controller; The drive output of servo drive controller is connected to servomotor; Servo drive controller signal input part is connected to Programmable Logic Controller output terminal; Visual identity sensing controler signal input part is connected to Programmable Logic Controller output terminal; Visual identity sensing controler output terminal is connected to Programmable Logic Controller input end.
As a preferred embodiment of the present invention, described man-machine interface is touch display screen, and described communication interface comprises RS232 communication interface and RS485 communication interface; Described servo drive controller RS485 communication interface is connected by special communication cable with man-machine interface RS485 communication interface.
As a preferred embodiment of the present invention, described optical detection apparatus is high-precision vision identification sensor system, high-precision vision identification sensor probe is arranged on index plate and detects on station, visual sensing controller is arranged in switch board, and high-precision vision identification sensor probe is connected by private cable with visual sensing controller.
Beneficial effect of the present invention is: the sorting that the present invention proposes is coated with mark vision-based detection electron servo driving control system, combine sorting arrangement and be coated with the advantage of marking device structure and carried out optimizing significantly on its original base, by Controlled by Programmable Controller high-precision positioner, realize index plate precise positioning; Vision detection system better can realize the discriminator, detection judgement etc. of product; Automatic painting device for mark increases paint by timing better can realize the classification of product painting mark, for subsequent work stations provides convenient; Automatic blanking device utilizes and jumps flitch, product ejects by solenoid valve, and product slips down to assigned address automatically along slideway; This system only needs manually to carry out all the other stations of material loading all to realize automated job, greatly reduces cost of labor, reduces noise, decrease energy consumption, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is that the present invention sorts the composition schematic diagram being coated with mark vision-based detection electron servo driving control system.
Embodiment
The preferred embodiments of the present invention are described in detail below in conjunction with accompanying drawing.
Embodiment one
Refer to Fig. 1, present invention is disclosed a kind of sorting and be coated with mark vision-based detection electron servo driving control system, primarily of electron servo driving governor, servomotor, high-precision vision identification sensor, be automatically coated with device for mark, high-precision fixed device, Programmable Logic Controller, man-machine interface, solenoid valve composition.Programmable Logic Controller is connected with man-machine interface by communication interface with servo drive controller; The drive output of servo drive controller is connected to servomotor; Servo drive controller signal input part is connected to Programmable Logic Controller output terminal; Visual identity sensing controler signal input part is connected to Programmable Logic Controller output terminal; Visual identity sensing controler output terminal is connected to Programmable Logic Controller input end; High-precision positioner is combined by index plate, planetary reducer, servomotor.
Described man-machine interface is display touch-type, and as touch-screen mobile phone, integrated touch screen liquid crystal display etc., described communication interface is RS232 mouth and RS485 mouth.Described high-precision positioner is that servomotor adds planetary reducer, and planetary reducer is arranged on the bearing axle of servomotor.
In actual use, by man-machine interface initialization system related process parameters, the such as parameter such as servomotor rotating speed, servomotor acceleration and deceleration ratio, painting mark delay time, blanking delay time, the switching of vision program, fine adjustment speed setting, and send Programmable Logic Controller to by RS232 communication interface.Programmable Logic Controller calculates operation result by algorithm, is handed down to servo drive controller by output port.Plurality of operating modes is all kept in man-machine interface, directly calls when needing; The operational factor of servo-drive system is monitored, the parameter such as rotating speed, electric current, voltage, torque of such as servomotor by man-machine interface.
In sum, the sorting that the present invention proposes is coated with mark vision-based detection electron servo driving control system, combine sorting arrangement and be coated with the advantage of marking device structure and carried out optimizing significantly on its original base, by Controlled by Programmable Controller high-precision positioner, realize index plate precise positioning; Vision detection system better can realize the discriminator, detection judgement etc. of product; Automatic painting device for mark increases paint by timing better can realize the classification of product painting mark, for subsequent work stations provides convenient; Automatic blanking device utilizes and jumps flitch, product ejects by solenoid valve, and product slips down to assigned address automatically along slideway; This system only needs manually to carry out all the other stations of material loading all to realize automated job, greatly reduces cost of labor, reduces noise, decrease energy consumption, improve production efficiency.
Here description of the invention and application is illustrative, not wants by scope restriction of the present invention in the above-described embodiments.Distortion and the change of embodiment disclosed are here possible, are known for the replacement of embodiment those those of ordinary skill in the art and the various parts of equivalence.Those skilled in the art are noted that when not departing from spirit of the present invention or essential characteristic, the present invention can in other forms, structure, layout, ratio, and to realize with other assembly, material and parts.When not departing from the scope of the invention and spirit, can other distortion be carried out here to disclosed embodiment and change.
Claims (5)
1. a sorting is coated with mark vision-based detection electron servo driving control system, it is characterized in that, described system comprises: high-precision vision identification sensor probe, visual sensing controller, servomotor, servo drive controller, Programmable Logic Controller, man-machine interface, solenoid valve;
Servo drive controller is connected with man-machine interface by communication interface with Programmable Logic Controller; The drive output of servo drive controller is connected to servomotor; Servo drive controller signal input part is connected to Programmable Logic Controller output terminal; Visual identity sensing controler signal input part is connected to Programmable Logic Controller output terminal; Visual identity sensing controler output terminal is connected to Programmable Logic Controller input end;
Described man-machine interface is touch display screen, and described communication interface comprises RS232 communication interface and RS485 communication interface; Described servo drive controller RS485 communication interface is connected by special communication cable with man-machine interface RS485 communication interface;
Described optical detection apparatus is high-precision vision identification sensor system, high-precision vision identification sensor probe is arranged on index plate and detects on station, visual sensing controller is arranged in switch board, and high-precision vision identification sensor probe is connected by private cable with visual sensing controller.
2. a sorting is coated with mark vision-based detection electron servo driving control system, it is characterized in that, described system comprises: high-precision vision identification sensor probe, visual sensing controller, servomotor, servo drive controller, Programmable Logic Controller, man-machine interface, solenoid valve;
Described servo drive controller is connected with man-machine interface by communication interface with Programmable Logic Controller; The drive output of servo drive controller is connected to servomotor; Servo drive controller signal input part is connected to Programmable Logic Controller output terminal; Visual identity sensing controler signal input part is connected to Programmable Logic Controller output terminal; Visual identity sensing controler output terminal is connected to Programmable Logic Controller input end.
3. sorting according to claim 2 is coated with mark vision-based detection electron servo driving control system, it is characterized in that:
Described man-machine interface is touch display screen, and described communication interface comprises RS232 communication interface and RS485 communication interface.
4. sorting according to claim 2 is coated with mark vision-based detection electron servo driving control system, it is characterized in that:
Described servo drive controller RS485 communication interface is connected by special communication cable with man-machine interface RS485 communication interface.
5. sorting according to claim 2 is coated with mark vision-based detection electron servo driving control system, it is characterized in that:
Described optical detection apparatus is high-precision vision identification sensor system, high-precision vision identification sensor probe is arranged on index plate and detects on station, visual sensing controller is arranged in switch board, and high-precision vision identification sensor probe is connected by private cable with visual sensing controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511026672.0A CN105549561A (en) | 2015-12-31 | 2015-12-31 | Sorting label-coating visual detection electronic servo driving controls system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511026672.0A CN105549561A (en) | 2015-12-31 | 2015-12-31 | Sorting label-coating visual detection electronic servo driving controls system |
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| CN105549561A true CN105549561A (en) | 2016-05-04 |
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| CN201511026672.0A Pending CN105549561A (en) | 2015-12-31 | 2015-12-31 | Sorting label-coating visual detection electronic servo driving controls system |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201145670Y (en) * | 2007-09-25 | 2008-11-05 | 比亚迪股份有限公司 | Mobile phone spray finishing appearance detection device |
| CN101621893A (en) * | 2008-07-02 | 2010-01-06 | 欣兴电子股份有限公司 | Process and equipment thereof for manufacturing imprint dividing board of defective subboard of circuit board |
| CN202727607U (en) * | 2012-08-08 | 2013-02-13 | 苏州迅镭激光科技有限公司 | Mobile phone middle plate laser automatic marking device |
| CN103203630A (en) * | 2013-04-28 | 2013-07-17 | 苏州博实机器人技术有限公司 | Modular flexible manufacturing logistics system |
| CN104802535A (en) * | 2015-04-18 | 2015-07-29 | 东莞市冠锋自动化科技有限公司 | Fully automatic battery code spaying grouping device |
| CN204506134U (en) * | 2015-02-05 | 2015-07-29 | 四川长虹电器股份有限公司 | A kind of pcb board mobile code spraying machine |
-
2015
- 2015-12-31 CN CN201511026672.0A patent/CN105549561A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201145670Y (en) * | 2007-09-25 | 2008-11-05 | 比亚迪股份有限公司 | Mobile phone spray finishing appearance detection device |
| CN101621893A (en) * | 2008-07-02 | 2010-01-06 | 欣兴电子股份有限公司 | Process and equipment thereof for manufacturing imprint dividing board of defective subboard of circuit board |
| CN202727607U (en) * | 2012-08-08 | 2013-02-13 | 苏州迅镭激光科技有限公司 | Mobile phone middle plate laser automatic marking device |
| CN103203630A (en) * | 2013-04-28 | 2013-07-17 | 苏州博实机器人技术有限公司 | Modular flexible manufacturing logistics system |
| CN204506134U (en) * | 2015-02-05 | 2015-07-29 | 四川长虹电器股份有限公司 | A kind of pcb board mobile code spraying machine |
| CN104802535A (en) * | 2015-04-18 | 2015-07-29 | 东莞市冠锋自动化科技有限公司 | Fully automatic battery code spaying grouping device |
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Application publication date: 20160504 |