CN205983144U - Automatic installation control system of sign - Google Patents

Automatic installation control system of sign Download PDF

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Publication number
CN205983144U
CN205983144U CN201620661834.1U CN201620661834U CN205983144U CN 205983144 U CN205983144 U CN 205983144U CN 201620661834 U CN201620661834 U CN 201620661834U CN 205983144 U CN205983144 U CN 205983144U
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China
Prior art keywords
control system
group
controller
programmable logic
servo
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CN201620661834.1U
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Inventor
杨锋
缪寿垄
鲁鹏
刘可方
蒋惠成
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SHANGHAI KARLANG INDUSTRIAL Co Ltd
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SHANGHAI KARLANG INDUSTRIAL Co Ltd
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Abstract

The utility model discloses an automatic installation control system of sign, including servo control system, step control system, CCD visual system, controller, command input terminal, solenoid valve, servo control system includes servo controller, servo motor, and the step control system includes step control ware, step motor, programmable controller passes through the switch and is connected with command input terminal and CCD visual system, programmable controller connects servo controller and step control ware, programmable controller controls servo controller and step control ware through sending out pulse signal, the cylinder signal input of every station is connected to the programmable controller output, the CCD visual system sends data signal through the contrast of shooing and confirms product state and positional deviation. The utility model discloses can effectively reduce the cost of labor, reduce the noise, reduce the energy consumption, improve production efficiency.

Description

Label automatization installation control system
Technical field
This utility model belongs to technical field of automatic control, is related to a kind of automatization installation control system, more particularly, to A kind of label (LOGO) automatization installation control system.
Background technology
Automatic clamping and placing part, automatic press mounting, automatic blanking, servo-control system, step-by-step control system and CCD visual system It is the essential core part that equipment is installed by B8LOGO automatization of Audi.At present, single-station part mounting apparatus on market, or even also There is more backward manual installation component device.Before this utility model is made, this several function is not also provided simultaneously with In same automation equipment.
Single-station part mounting apparatus are manually to pick and place part;The deficiency of this structure is cannot to complete each simultaneously Parts installation procedure, and parts cannot be prevented misplaced, parts putting position deviation is it is impossible to realize man-machine interaction.Existing The complex operation of structure, the suitability is not strong, and above equipment seriously constrains production efficiency.
In consideration of it, nowadays installing equipment in the urgent need to designing a kind of new label (LOGO) Automated condtrol, to overcome The drawbacks described above that existing equipment exists.
Utility model content
Technical problem to be solved in the utility model is:A kind of label (LOGO) automatization installation control system is provided, The degree of accuracy of positioning can be improved, realize automated job simultaneously, reduce cost of labor.
For solving above-mentioned technical problem, this utility model adopts the following technical scheme that:
A kind of label (LOGO) automatization installation control system, described control system includes:Servo-control system, stepping control System processed, CCD visual system, Programmable Logic Controller, man machine interface, electromagnetic valve;
Described servo-control system includes servo controller, servomotor, and step-by-step control system includes step-by-step controller, step Stepper motor;
Described Programmable Logic Controller is connected with man machine interface and CCD visual system by switch;Programmable Logic Controller is even Connect servo controller and step-by-step controller;Programmable Logic Controller controls servo controller and step motion control by sending out pulse signal Device;The air cylinder signal input of each station is connected to Programmable Logic Controller outfan;CCD visual system is by contrast of taking pictures Send data signal to determine Product Status and position deviation, each station is provided with two artificial loading plates;
Described man machine interface is display touch type man machine interface, and described communication interface is network interface communication interface;
Described equipment is provided with 7 stations and includes respectively:Cap bag group, body group, steel ring group, decoration ring group, label group, discharging Group and rotating disk group;Wherein, cap bag group, body group, decoration ring group, the X-axis of label group and Y-axis are by Serve Motor Control, and Z axis are By step motor control, jaw up and down and jaw to fold up be that the turntable rotation of rotating disk group is by servomotor control by cylinder control System, the servomotor of each station and motor pass through to customize power cable and encoder cable connection;
The network interface communication interface of described Programmable Logic Controller passes through network interface communication cable with man machine interface network interface communication interface It is attached;
By man machine interface initialization system related process parameters, including each station X Y Z axis speed setting, unloading position Set, enter discharge position setting, pick-up position sets, PLC program switches, manual operation function sets, and being connect by network interface communication Programmable Logic Controller is given in oral instructions;Programmable Logic Controller calculates operation result by algorithm, is sent to by pulse signal and watches Take controller and step-by-step controller;Plurality of operating modes is all saved in man machine interface, directly invokes when needing;By people The operational factor of machine interface supervision equipment system, including the rotating speed of each station X Y Z axis, electric current, voltage, torque.
A kind of label (LOGO) automatization installation control system, described control system includes:Servo-control system, stepping control System processed, CCD visual system, Programmable Logic Controller, order input terminal, electromagnetic valve;
Described servo-control system includes servo controller, servomotor, and step-by-step control system includes step-by-step controller, step Stepper motor;
Described Programmable Logic Controller is connected with order input terminal and CCD visual system by switch;PLC technology Device connects servo controller and step-by-step controller;Programmable Logic Controller controls servo controller and stepping by sending out pulse signal Controller;The air cylinder signal input of each station is connected to Programmable Logic Controller outfan;CCD visual system is right by taking pictures To determine Product Status and position deviation than sending data signal.
As a kind of preferred version of the present utility model, each station is provided with two artificial loading plates.
As a kind of preferred version of the present utility model, described order input terminal is man machine interface, and man machine interface is aobvious Show touch type man machine interface, described communication interface is network interface communication interface.
As a kind of preferred version of the present utility model, described equipment is provided with 7 stations and includes respectively:Cap bag group, body Group, steel ring group, decoration ring group, label group, discharging group and rotating disk group;Wherein, cap bag group, body group, decoration ring group, label group X-axis and Y-axis are by Serve Motor Control control, and Z axis are by step motor control, jaw up and down and jaw to fold up be by cylinder control System, the turntable rotation of rotating disk group is by Serve Motor Control, and the servomotor of each station and motor pass through to customize power Cable and encoder cable connection.
As a kind of preferred version of the present utility model, the network interface communication interface of described Programmable Logic Controller and man machine interface Network interface communication interface is attached by setting communication cable.
As a kind of preferred version of the present utility model, by man machine interface initialization system related process parameters, including every Individual station X Y Z axis speed setting, unloading position set, enter discharge position setting, pick-up position sets, PLC program switches, manually Operating function sets, and sends Programmable Logic Controller to by network interface communication interface;Programmable Logic Controller is calculated by algorithm Operation result, is sent to servo controller and step-by-step controller by pulse signal;Plurality of operating modes is all saved in man-machine boundary In face, directly invoke when needing;By the operational factor of man machine interface supervision equipment system, including each station X Y Z The rotating speed of axle, electric current, voltage, torque.
The beneficial effects of the utility model are:The utility model proposes label (LOGO) automatization install control system System, combines the advantage of automatic charging equipment and the automatic calibration structure of CCD vision and has carried out very great Cheng on its original base The optimization of degree, by Controlled by Programmable Controller high-precision positioner, realizes each station parts energy precise positioning;CCD Visual system can preferably be accurately positioned;Each station carries out automatic charging work(automatically by programmable controller program Can, provide facility for subsequent work stations;This system only needs to manually carry out feeding, remaining station all to realize automated job, greatly Decrease cost of labor greatly, reduce noise, decrease energy consumption, improve production efficiency.
Brief description
Fig. 1 is the automatic flow schematic diagram of this utility model label (LOGO) automatization installation control system.
Fig. 2 is the connection diagram of PLC and miscellaneous part in this utility model label automatization installation control system.
Specific embodiment
Describe preferred embodiment of the present utility model below in conjunction with the accompanying drawings in detail.
Embodiment one
Refer to Fig. 1, Fig. 2, this utility model discloses a kind of label (LOGO) automatization installation control system, mainly by Servo-control system, step-by-step control system, CCD visual system, Programmable Logic Controller, man machine interface, electromagnetic valve composition.Programmable Controller is connected with man machine interface by communication interface;Programmable Logic Controller connects servo controller and step-by-step controller being capable of essence Accurate picks and places workpiece;CCD visual system can be calibrated to part position deviation.
Described man machine interface is display touch type, such as touch-screen mobile phone, integrated touch screen liquid crystal display etc., and described is logical Communication interface is network interface.
Described high-precision positioner is each station servo motor and step motor control axle, and CCD visual system is installed Below domain, by taking pictures, position deviation calibration is carried out to workpiece.
In actual use, by man machine interface initialization system related process parameters, such as servomotor rotating speed, stepping electricity Machine rotating speed, X Y Z axis unloading position and enter discharge position set, PLC program switching, manual operation function set, and pass through network interface Communication interface sends Programmable Logic Controller to;Programmable Logic Controller calculates operation result by algorithm, by under output port Issue servo-control system and step-by-step control system;Plurality of operating modes is all saved in order input terminal, direct when needing Call;By the operational factor of order input terminal supervision equipment system, including the rotating speed of servomotor and motor, Electric current, voltage, position.
Embodiment two
A kind of label (LOGO) automatization installation control system, described system includes:Servo-control system, step motion control system System, Programmable Logic Controller, order input terminal, CCD visual system, electromagnetic valve.Described order input terminal connects programmable control Device processed, CCD visual system, Programmable Logic Controller connects servo controller, step-by-step controller, electromagnetic valve respectively.
In sum, this utility model provides a kind of label (LOGO) automatization installation control system, combines on automatically Material equipment and CCD take pictures the advantage of autoalign unit structure significantly being optimized on its original base, lead to Cross Controlled by Programmable Controller high-precision positioner, realize each station parts energy precise positioning;CCD camera system can Preferably it is accurately positioned;Each station carries out automatic charging function automatically by programmable controller program, is subsequent work stations Facility is provided;This system only needs to manually carry out placing product workpiece, and remaining station all to realize automated job, subtracts significantly Lack cost of labor, reduced noise, decreased energy consumption, improve production efficiency.
Here description of the present utility model and application are illustrative, are not wishing to be limited in scope of the present utility model State in embodiment.The deformation of embodiments disclosed herein and change are possible, for the ordinary skill people of those this areas For member, the replacement of embodiment and equivalent various parts are known.It should be appreciated by the person skilled in the art that not taking off In the case of spirit or essential characteristics of the present utility model, this utility model can in other forms, structure, arrangement, ratio, And realized with other assemblies, material and part.In the case of without departing from this utility model scope and spirit, can be to this In disclosed embodiment carry out other deformation and change.

Claims (6)

1. a kind of label automatization installation control system is it is characterised in that described control system includes:Servo-control system, step Enter control system, CCD visual system, Programmable Logic Controller, man machine interface, electromagnetic valve;
Described servo-control system includes servo controller, servomotor, and step-by-step control system includes step-by-step controller, stepping electricity Machine;
Described Programmable Logic Controller is connected with man machine interface and CCD visual system by switch;Programmable Logic Controller connects to be watched Take controller and step-by-step controller;Programmable Logic Controller controls servo controller and step-by-step controller by sending out pulse signal; The air cylinder signal input of each station is connected to Programmable Logic Controller outfan;CCD visual system is sent by contrast of taking pictures Determining Product Status and position deviation, each station is provided with two artificial loading plates to data signal;
Described man machine interface is display touch type man machine interface, and communication interface is network interface communication interface;
Described control system is provided with 7 stations and includes respectively:Cap bag group, body group, steel ring group, decoration ring group, label group, discharging Group and rotating disk group;Wherein, cap bag group, body group, decoration ring group, the X-axis of label group and Y-axis are by Serve Motor Control, and Z axis are By step motor control, jaw up and down and jaw to fold up be that the turntable rotation of rotating disk group is by servomotor control by cylinder control System, the servomotor of each station and motor pass through to customize power cable and encoder cable connection;
The network interface communication interface of described Programmable Logic Controller and man machine interface network interface communication interface are carried out by setting communication cable Connect.
2. a kind of label automatization installation control system is it is characterised in that described control system includes:Servo-control system, step Enter control system, CCD visual system, Programmable Logic Controller, order input terminal, electromagnetic valve;
Described servo-control system includes servo controller, servomotor, and step-by-step control system includes step-by-step controller, stepping electricity Machine;
Described Programmable Logic Controller is connected with order input terminal and CCD visual system by switch;Programmable Logic Controller is even Connect servo controller and step-by-step controller;Programmable Logic Controller controls servo controller and step motion control by sending out pulse signal Device;The air cylinder signal input of each station is connected to Programmable Logic Controller outfan;CCD visual system passes through contrast of taking pictures Go out data signal to determine Product Status and position deviation.
3. label automatization installation control system according to claim 2 it is characterised in that:
Each station is provided with two artificial loading plates.
4. label automatization installation control system according to claim 2 it is characterised in that:
Described order input terminal is man machine interface, and man machine interface is display touch type man machine interface, and communication interface leads to for network interface Communication interface.
5. label automatization installation control system according to claim 2 it is characterised in that:
Described control system is provided with 7 stations and includes respectively:Cap bag group, body group, steel ring group, decoration ring group, label group, discharging Group and rotating disk group;Wherein, cap bag group, body group, decoration ring group, the X-axis of label group and Y-axis are by Serve Motor Control, and Z axis are By step motor control, jaw up and down and jaw to fold up be that the turntable rotation of rotating disk group is by servomotor control by cylinder control System, the servomotor of each station and motor pass through to customize power cable and encoder cable connection.
6. label automatization installation control system according to claim 2 it is characterised in that:
The network interface communication interface of described Programmable Logic Controller and man machine interface network interface communication interface are carried out by setting communication cable Connect.
CN201620661834.1U 2016-06-29 2016-06-29 Automatic installation control system of sign Active CN205983144U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620661834.1U CN205983144U (en) 2016-06-29 2016-06-29 Automatic installation control system of sign

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Application Number Priority Date Filing Date Title
CN201620661834.1U CN205983144U (en) 2016-06-29 2016-06-29 Automatic installation control system of sign

Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105938349A (en) * 2016-06-29 2016-09-14 上海嘉朗实业有限公司 Logo automatic installation control system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105938349A (en) * 2016-06-29 2016-09-14 上海嘉朗实业有限公司 Logo automatic installation control system
CN105938349B (en) * 2016-06-29 2018-06-19 上海嘉朗实业有限公司 Label automates installation control system

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