CN105400851A - Preparation method of alpha-arbutin - Google Patents

Preparation method of alpha-arbutin Download PDF

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CN105400851A
CN105400851A CN201510991581.4A CN201510991581A CN105400851A CN 105400851 A CN105400851 A CN 105400851A CN 201510991581 A CN201510991581 A CN 201510991581A CN 105400851 A CN105400851 A CN 105400851A
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alpha
arbutin
starchy material
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yeast
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李丽
刘红勇
梁晓军
刘默飞
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Hubei Ataike Biological Polytron Technologies Inc
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Tianjin Hongshunke Biotechnology Co ltd
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/44Preparation of O-glycosides, e.g. glucosides

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Abstract

The invention discloses a preparation method of alpha-arbutin, which takes starch substances and hydroquinone as raw materials and adds biological enzyme to carry out enzymatic conversion reaction; after the reaction solution is subjected to enzyme removal, adding yeast for fermentation to remove glucose in the reaction solution; after the fermentation liquor is sterilized, alpha-arbutin crude products are obtained through primary crystallization, and alpha-arbutin with the purity of more than 99 percent can be obtained through secondary or multiple recrystallization after the alpha-arbutin crude products are dissolved. The method for producing the alpha-arbutin by enzymatic conversion has high conversion efficiency; the saccharomycete fermentation desugarization replaces the traditional column chromatography desugarization process, so that acid, alkali or organic solvent used in the column chromatography process is avoided, and the use amount of pure water is greatly saved; the method for purifying the alpha-arbutin by using the multiple crystallization process is simple and convenient, and the product purity is controllable.

Description

The preparation method of alpha-arbutin
Technical field
The invention belongs to environmental protection technical field of producing, more particularly, relate to a kind of new preparation process of alpha-arbutin, in whole technical process, do not use any organic solvent.
Background technology
Alpha-arbutin is the epimer of β-arbutin, its chemistry 4-hydroxyphenyl-α-D glucopyranoside by name, and its oxygen glycosidic bond is just in time contrary compared with the direction of β-arbutin in the direction in space, the specific rotation [α] of alpha-arbutin 20d is+176 ~ 184 °, and β-arbutin is-63 ~-67 °.Alpha-arbutin is to melanin synthesis enzyme---and tyrosine oxidase has good restraining effect, is more than 10 times of β-arbutin, and can not suppresses the growth of human body cell, have no side effect to the whitening function of human skin.Find that alpha-arbutin has good therapeutic efficiency to the scar that ultraviolet burn causes, and has the effect of good anti-inflammatory, reparation and whitening after deliberation.Since 2000, many internationally recognizable cosmetic brands, as Japanese famous brand name DHC, Shiseido etc., bring into use α arbutin as the whitening agent of whitening product.Alpha-arbutin is more stable than β-arbutin, can add in skin-lightening cosmetic eaily.The method of current synthesis arbutin mainly contains four kinds, organic synthesis method, plant extraction method, biotransformation method and Enzyme optrode.Wherein organic synthesis method and plant extraction method mainly obtain β-arbutin, and the current acquiring way of alpha-arbutin mainly biotransformation method and Enzyme optrode.Utilize the quinhydrones of the glucose of a part and a part to combine and form single alpha-arbutin.
At present, the alpha-arbutin be applied in the world in skin-lightening cosmetic provides primarily of Japanese Jiang Qi Glico factory, river fine jade adopts enzymatic conversion method to produce alpha-arbutin, rear extraction process mainly adopts organic solvent extraction to be separated unreacted Resorcinol, chromatography column absorption alpha-arbutin and sugar, adopt different concns methanol-eluted fractions to be separated glucide (EP1260211A1), because rear extractive technique is complicated, cost is higher, and the international price of alpha-arbutin remains high always.Domestic also have some companies to produce alpha-arbutin, main employing Xanthomonas campestris cell catalysis method (CN200510080364), rear extraction adopts macroporous adsorbent resin separating-purifying (CN200410090980.5), also with an organic solvent wash-out, and a large amount of acid-alkali regeneration resin, production cost is higher, unstable product quality, is difficult to realize scale operation.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of new preparation process of alpha-arbutin, in whole technical process, not using any organic solvent, technological process environmental protection, and cost is lower.
Technical purpose of the present invention is achieved by following technical proposals:
The preparation method of alpha-arbutin, carries out according to following step:
Step 1, is dispersed in distilled water using starchy material as glycosyl donor, adds Resorcinol and carries out Homogeneous phase mixing as glycosyl acceptor, and regulates the pH of reaction soln to be 5-6, and the biological enzyme adding starchy material reacts.
In step 1, select to react 24-48h at 40-60 DEG C, preferably under 50-60 degrees Celsius, react 30-40h, enzymatic conversion method produces alpha-arbutin, and transformation efficiency is higher than cell catalysis, and technical process is greatly reduced, not only alpha-arbutin is had in reaction product, also has para hydroxybenzene maltoside, para hydroxybenzene maltotriosides, the by products such as para hydroxybenzene maltotetrose glycosides.
In step 1, starchy material is sucrose, side chain or amylose starch, cyclodextrin, maltodextrin or malto-oligosaccharide; The biological enzyme of starchy material is sucrose phosphorylase, amylase, cyclomaltodextrin glucanotransferase or glycosyltransferase.
When using, the kind of starchy material is selected relevant to used biological enzyme, if use sucrose phosphorylase, then starchy material preferably sucrose; If use amylase (α-amylase), then the preferred side chain of starchy material or amylose starch; If use cyclomaltodextrin glucanotransferase (alpha-cyclodextrin glucosyl transferase), then starchy material preferred cyclodextrin; If select glycosyltransferase (alpha-glycosyl transferring enzyme), then the preferred malto-oligosaccharide of starchy material, maltodextrin.
In step 1, the pH value adopting aqueous sodium hydroxide solution or hydrochloride aqueous solution to carry out reaction soln regulates, such as aqueous sodium hydroxide solution, and the mass percent of sodium hydroxide is 1wt%; Hydrochloride aqueous solution, the mass percent of hydrogenchloride is 1wt%.
In step 1, the mass ratio of starchy material and Resorcinol is (20:1) ~ (1:10), preferably (10:1) ~ (1:5), the high transformation efficiency that can improve Resorcinol of ratio of starchy material, the high output that can improve alpha-arbutin of Resorcinol ratio, but too high meeting inhibitory enzyme vigor, and rear extraction can be affected except saccharomycetic fermentation capacity in sugared technique, thus preferred above ratio.
In step 1, the biological enzyme add-on of starchy material is determined according to the biological enzyme of every g starchy material 100-300U starchy material, preferably determines according to the biological enzyme of every g starchy material 150-200U starchy material.
Step 2, after question response terminates, glucoamylase is added in reaction soln, the Standard entertion glucoamylase of 1000-3000U is added according to every g starchy material, 5-12h is hydrolyzed at 50-60 DEG C, after hydrolysis, by product is all hydrolyzed to alpha-arbutin, and the reaction soln now after hydrolysis is the mixture of Resorcinol, glucose, alpha-arbutin and enzyme;
In step 2, the Standard entertion glucoamylase of 2000-2500U is added according to every g starchy material.
In step 2, at 55-60 DEG C, 6-10h is hydrolyzed.
Step 3, the reaction solution after step 2 being hydrolyzed, after ultrafiltration membrance filter is dezymotized, adds the glucose that yeast carries out fermenting in removing reaction solution, then by micro-filtration and absorption removing impurity;
In step 3, after degerming by micro-filtration, removed the impurity such as pigment by charcoal absorption.
In step 3, leavening temperature is 20 ~ 35 DEG C, and fermentation time is 24-48h, preferred leavening temperature 25-30 DEG C, fermentation time 30-40h.
In step 3, selection can consumption of glucose, and be not hydrolyzed the yeast of alpha-arbutin, metabolism of yeasts product is simple, most alcohols meta-bolites, be convenient to subsequent disposal, be generally the yeast of alcohols material, such as dry active yeast, beer active dry yeast (i.e. cereuisiae fermentum), the dry active yeast of grape wine (i.e. wine yeast) or yeast saccharomyces cerevisiae, saccharomycetic functional quality is 1-10% (w/v of reaction solution volume, i.e. saccharomycetic quality/reaction solution volume), yeast addition very little, fermentation time can be extended, reduce fermentation efficiency, and unknown meta-bolites may be produced along with the prolongation of fermentation time, yeast addition is too many, and one is to increase cost, and two is to increase the degerming difficulty of follow-up micro-filtration.
Step 4, reaction feed liquid after step 3 processes is concentrated by reduction vaporization, is 40 ~ 60wt%, obtains alpha-arbutin crude product by crystallization to solids level concentration, dissolve alpha-arbutin crude product, carry out secondary or repeatedly recrystallization can obtain the alpha-arbutin of purity more than 99%.
In step 4, the parameter of reduction vaporization is-0.1Mpa, 40 ~ 60 DEG C.
In step 4, by feed liquid reduction vaporization, now a small amount of alcohols material that saccharomycetes to make fermentation produces can be removed, feed liquid is concentrated into finite concentration simultaneously, preferably 40 ~ 60% concentration, in this concentration range, decrease temperature crystalline can obtain higher yield, can ensure again that alpha-arbutin purity that primary crystallization goes out is more than 80% simultaneously.Naturally cooling or control are cooled to 5 ~ 10 DEG C, and the alpha-arbutin purity that primary crystallization goes out is about 80 ~ 95%, and after being redissolved by this alpha-arbutin crude product, secondary crystal or repeatedly recrystallization can obtain the alpha-arbutin of purity more than 99%.
Compared with prior art, any organic solvent is not used in the whole technical process of technical solution of the present invention; Compared with removing sugared method with traditional column chromatography for separation, use saccharomycetes to make fermentation except the sugared part in dereaction, fermenting process easily controls, product is a small amount of alcohols material, removing is easy to when follow-up reduction vaporization, avoid column chromatography except the acid used in the organic solvents such as the methyl alcohol used in sugared process and resin regeneration process, alkali, and pure water usage quantity can be greatly reduced; Use enzymatic conversion method synthesis α-arbutin, production efficiency is high, and compared to the domestic cell catalysis conversion method generally used, technical process is greatly reduced; Use repeatedly crystallization processes to be separated the Resorcinol removed in product, easy and simple to handle, purity is controlled.
Embodiment
Below in conjunction with embodiment, the present invention is described further, and embodiment is to better the present invention is described, instead of limits the invention.
Embodiment 1
In 100ml distilled water, (namely the quality percent by volume of maltodextrin and distilled water is 20% to 20g maltodextrin heating for dissolving, maltodextrin quality g/ distilled water volume ml), (namely the quality percent by volume of Resorcinol and distilled water is 1% to add 1g Resorcinol, Resorcinol quality g/ distilled water volume ml), regulate whole reacting solution pH value to be 5.
Add the standard of 100U according to every g maltodextrin, in system, add alpha-glycosyl transferring enzyme, at 40 DEG C, react 48h; Add glucoamylase (i.e. saccharifying enzyme) after question response terminates, add the Standard entertion saccharifying enzyme of 1000U according to every g maltodextrin, at 55 DEG C, be hydrolyzed 5h.Reaction soln after hydrolysis is the mixture of Resorcinol, glucose, alpha-arbutin and enzyme; Resorcinol in reaction solution, alpha-arbutin and glucose adopt HPLC method to detect and are analyzed as follows:
(1) testing conditions is Kang Nuo (CoMetro) high pressure gel chromatography system, chromatographic column: AgilentZORBAXSB-C18 (4.6mm × 250mm), moving phase: water: methyl alcohol: acetic acid=95:5:1, flow velocity: 0.5mL/min, detector: UV detector (UV282nm), column temperature: 30 DEG C, sample size: 10 μ L, Resorcinol retention time RT is 13.4min, and arbutin RT is 9.7min.
(2) testing conditions is Shimadzu high pressure chromatographic system, chromatographic column: AgilentHi-plexCa (7.7mm × 300mm) moving phase: water, flow velocity 0.6mL/min, detector: Composition distribution, column temperature: 85 DEG C, sample size: 10 μ L, glucose RT are 12.4min.
Reaction solution is after the enzyme in ultrafiltration membrance filter removing solution, yeast (dry active yeast is added in reaction solution, be purchased from Angel company), in reaction solution, saccharomycetic quality percent by volume is 1% (yeast quality g/ reaction solution volume ml), at 35 DEG C of bottom fermentation 24h to remove the glucose in reaction solution; After reaction solution micro-filtration is degerming, the impurity such as pigment are removed by charcoal absorption, the feed liquid obtained is by reduction vaporization (-0.1Mpa, 40 DEG C) to concentration be 40wt%, Abbe refractometer is adopted to measure soluble solid content (i.e. solid content, solid substance/whole reaction system), be cooled to 10 DEG C of crystallizations and obtain alpha-arbutin crude product, crude product purity is 92%, dissolve alpha-arbutin crude product, carry out the alpha-arbutin that double evaporation-cooling crystallization obtains purity 99.1%, measured the specific rotation [α] of product by polariscope d 20for+179 °, be alpha-arbutin.
Embodiment 2
1g heating starch is dissolved in 100ml distilled water that (namely the quality percent by volume of starch and distilled water is 1%, starch quality g/ distilled water volume ml), (namely the quality percent by volume of Resorcinol and distilled water is 10% to add 10g Resorcinol, Resorcinol quality g/ distilled water volume ml), regulate whole reacting solution pH value to be 6.
Add the standard of 100U according to every g starch, in system, add α-amylase, at 60 DEG C, react 24h; Add glucoamylase (i.e. saccharifying enzyme) after question response terminates, add the Standard entertion saccharifying enzyme of 1000U according to every g starch, at 55 DEG C, be hydrolyzed 12h.Reaction soln after hydrolysis is the mixture of Resorcinol, glucose, alpha-arbutin and enzyme; Resorcinol in reaction solution, alpha-arbutin and glucose adopt HPLC method to detect and are analyzed as follows:
(1) testing conditions is Kang Nuo (CoMetro) high pressure gel chromatography system, chromatographic column: AgilentZORBAXSB-C18 (4.6mm × 250mm), moving phase: water: methyl alcohol: acetic acid=95:5:1, flow velocity: 0.5mL/min, detector: UV detector (UV282nm), column temperature: 30 DEG C, sample size: 10 μ L, Resorcinol retention time RT is 13.4min, and arbutin RT is 9.7min.
(2) testing conditions is Shimadzu high pressure chromatographic system, chromatographic column: AgilentHi-plexCa (7.7mm × 300mm) moving phase: water, flow velocity 0.6mL/min, detector: Composition distribution, column temperature: 85 DEG C, sample size: 10 μ L, glucose RT are 12.4min.
Reaction solution is after the enzyme in ultrafiltration membrance filter removing solution, beer active dry yeast bacterium (being purchased from Angel company) is added in reaction solution, in reaction solution, saccharomycetic quality percent by volume is 10% (w/v, yeast quality g/ reaction solution volume ml), at 20 DEG C of bottom fermentation 48h to remove the glucose in reaction solution; After reaction solution micro-filtration is degerming, the impurity such as pigment are removed by charcoal absorption, the feed liquid obtained is by reduction vaporization (-0.1Mpa, 40 DEG C) to concentration be 50wt%, adopt Abbe refractometer measure soluble solid content, be cooled to 5 DEG C of crystallizations and obtain alpha-arbutin crude product, crude product purity is 86%, dissolve alpha-arbutin crude product, carry out the alpha-arbutin that double evaporation-cooling crystallization obtains purity 99.5%, measured the specific rotation [α] of product by polariscope d 20for+180 °, be alpha-arbutin.
Embodiment 3
In 100ml distilled water, (namely the quality percent by volume of cyclodextrin and distilled water is 10% to 10g cyclodextrin heating for dissolving, starch quality g/ distilled water volume ml), (namely the quality percent by volume of Resorcinol and distilled water is 1% to add 1g Resorcinol, Resorcinol quality g/ distilled water volume ml), regulate whole reacting solution pH value to be 5.5.
Add the standard of 100U according to every g cyclodextrin, in system, add alpha-cyclodextrin glucosyl transferase (being purchased from Angel company), at 55 DEG C, react 36h; Add glucoamylase (i.e. saccharifying enzyme) after question response terminates, add the Standard entertion saccharifying enzyme of 1000U according to every g cyclodextrin, at 55 DEG C, be hydrolyzed 10h.Reaction soln after hydrolysis is the mixture of Resorcinol, glucose, alpha-arbutin and enzyme; Resorcinol in reaction solution, alpha-arbutin and glucose adopt HPLC method to detect and are analyzed as follows:
(1) testing conditions is Kang Nuo (CoMetro) high pressure gel chromatography system, chromatographic column: AgilentZORBAXSB-C18 (4.6mm × 250mm), moving phase: water: methyl alcohol: acetic acid=95:5:1, flow velocity: 0.5mL/min, detector: UV detector (UV282nm), column temperature: 30 DEG C, sample size: 10 μ L, Resorcinol retention time RT is 13.4min, and arbutin RT is 9.7min.
(2) testing conditions is Shimadzu high pressure chromatographic system, chromatographic column: AgilentHi-plexCa (7.7mm × 300mm) moving phase: water, flow velocity 0.6mL/min, detector: Composition distribution, column temperature: 85 DEG C, sample size: 10 μ L, glucose RT are 12.4min.
Reaction solution is after the enzyme in ultrafiltration membrance filter removing solution, in reaction solution, add the dry active yeast of grape wine (be purchased from Angel, i.e. Angel TH grape wine high activity dried yeast), in reaction solution, saccharomycetic quality percent by volume is 5% (w/v, yeast quality g/ reaction solution volume ml), at 30 DEG C of bottom fermentation 36h to remove the glucose in reaction solution; After reaction solution micro-filtration is degerming, the impurity such as pigment are removed by charcoal absorption, the feed liquid obtained is by reduction vaporization (-0.1Mpa, 60 DEG C) be 60wt% to concentration, adopt Abbe refractometer to measure soluble solid content, naturally cool to 5 DEG C and separate out alpha-arbutin crude products, crude product purity is 83%, dissolve alpha-arbutin crude product, carry out the alpha-arbutin that three evaporative crystallizations obtain purity 99.7%, measured the specific rotation [α] of product by polariscope d 20for+178 °, be alpha-arbutin.
Above to invention has been exemplary description; should be noted that; when not departing from core of the present invention, any simple distortion, amendment or other those skilled in the art can not spend the equivalent replacement of creative work all to fall into protection scope of the present invention.

Claims (10)

1. the preparation method of alpha-arbutin, is characterized in that, carries out according to following step:
Step 1, is dispersed in distilled water using starchy material as glycosyl donor, adds Resorcinol and carries out Homogeneous phase mixing as glycosyl acceptor, and regulates the pH of reaction soln to be 5-6, and the biological enzyme adding starchy material reacts; In step 1, starchy material is sucrose, side chain or amylose starch, cyclodextrin, maltodextrin or malto-oligosaccharide; The biological enzyme of starchy material is sucrose phosphorylase, amylase, cyclomaltodextrin glucanotransferase or glycosyltransferase; The mass ratio of starchy material and Resorcinol is (20:1) ~ (1:10), selects to react 24-48h at 40-60 DEG C; The biological enzyme add-on of starchy material is determined according to the biological enzyme of every g starchy material 100-300U starchy material;
Step 2, after question response terminates, glucoamylase is added in reaction soln, the Standard entertion glucoamylase of 1000-3000U is added according to every g starchy material, 5-12h is hydrolyzed at 50-60 DEG C, after hydrolysis, by product is all hydrolyzed to alpha-arbutin, and the reaction soln now after hydrolysis is the mixture of Resorcinol, glucose, alpha-arbutin and enzyme;
Step 3, the reaction solution after step 2 being hydrolyzed, after ultrafiltration membrance filter is dezymotized, adds the glucose that yeast carries out fermenting in removing reaction solution, then by micro-filtration and absorption removing impurity; Leavening temperature is 20 ~ 35 DEG C, fermentation time is 24-48h, and selection can consumption of glucose, and is not hydrolyzed the yeast of alpha-arbutin, saccharomycetic functional quality is 1-10% (w/v, i.e. saccharomycetic quality/reaction solution volume) of reaction solution volume;
Step 4, the reaction feed liquid after step 3 processes is concentrated by reduction vaporization, is 40 ~ 60wt%, obtains alpha-arbutin by crystallization to solids level concentration.
2. the preparation method of alpha-arbutin according to claim 1, is characterized in that, in step 1, under 50-60 degrees Celsius, reacts 30-40h.
3. the preparation method of alpha-arbutin according to claim 1, it is characterized in that, in step 1, the pH value adopting aqueous sodium hydroxide solution or hydrochloride aqueous solution to carry out reaction soln regulates, such as aqueous sodium hydroxide solution, the mass percent of sodium hydroxide is 1wt%; Hydrochloride aqueous solution, the mass percent of hydrogenchloride is 1wt%.
4. the preparation method of alpha-arbutin according to claim 1, is characterized in that, in step 1, the kind of starchy material is selected relevant to used biological enzyme, if use sucrose phosphorylase, then starchy material preferably sucrose; If use amylase (α-amylase), then the preferred side chain of starchy material or amylose starch; If use cyclomaltodextrin glucanotransferase (alpha-cyclodextrin glucosyl transferase), then starchy material preferred cyclodextrin; If select glycosyltransferase (alpha-glycosyl transferring enzyme), then the preferred malto-oligosaccharide of starchy material, maltodextrin.
5. the preparation method of alpha-arbutin according to claim 1, is characterized in that, in step 1, the mass ratio of starchy material and Resorcinol is (10:1) ~ (1:5).
6. the preparation method of alpha-arbutin according to claim 1, is characterized in that, in step 1, determines according to the biological enzyme of every g starchy material 150-200U starchy material.
7. the preparation method of alpha-arbutin according to claim 1, is characterized in that, in step 2, adds the Standard entertion glucoamylase of 2000-2500U according to every g starchy material; 6-10h is hydrolyzed at 55-60 DEG C.
8. the preparation method of alpha-arbutin according to claim 1, is characterized in that, in step 3, and leavening temperature 25-30 DEG C, fermentation time 30-40h; After degerming by micro-filtration, removed the impurity such as pigment by charcoal absorption; Yeast is dry active yeast, beer active dry yeast, the dry active yeast of grape wine or yeast saccharomyces cerevisiae.
9. the preparation method of alpha-arbutin according to claim 1, is characterized in that, in step 4, the parameter of reduction vaporization is-0.1Mpa, 40 ~ 60 DEG C.
10. the preparation method of alpha-arbutin according to claim 1, is characterized in that, through step 4 prepare alpha-arbutin crude product through dissolve after, carry out secondary or repeatedly recrystallization can obtain the alpha-arbutin of purity more than 99%.
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CN106701564A (en) * 2017-02-12 2017-05-24 江苏诚信药业有限公司 Process system and method for preparing arbutin by use of enzyme method
CN107236695B (en) * 2017-07-20 2020-02-07 金韵 Genetic engineering bacterium for expressing sucrose phosphorylase and application thereof
CN107236695A (en) * 2017-07-20 2017-10-10 金韵 A kind of genetic engineering bacterium for expressing sucrose phosphorylase and its application
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