CN105328436A - Heat sink pressing device suitable for LED (light-emitting diode) lamp and implementation method for heat sink pressing device - Google Patents

Heat sink pressing device suitable for LED (light-emitting diode) lamp and implementation method for heat sink pressing device Download PDF

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Publication number
CN105328436A
CN105328436A CN201510872552.6A CN201510872552A CN105328436A CN 105328436 A CN105328436 A CN 105328436A CN 201510872552 A CN201510872552 A CN 201510872552A CN 105328436 A CN105328436 A CN 105328436A
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CN
China
Prior art keywords
cylinder
manipulator
slide unit
air cylinder
radiating seat
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Granted
Application number
CN201510872552.6A
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Chinese (zh)
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CN105328436B (en
Inventor
张志钢
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Hengdian Group Tospo Lighting Co Ltd
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Hengdian Group Tospo Lighting Co Ltd
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Priority to CN201510872552.6A priority Critical patent/CN105328436B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Led Device Packages (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a heat sink pressing device suitable for an LED (light-emitting diode) lamp. The heat sink pressing device comprises an automatic conveyor belt, wherein a plurality of carriers are arranged on the automatic conveyor belt; the side plate of the automatic conveyor belt is provided with an implementation air cylinder for blocking and releasing the carriers; a mechanical hand is arranged above the conveyor belt; the mechanical hand is connected with a sliding table air cylinder; the end part of the sliding table air cylinder is provided with a first limiting bolt; a pressing fixing plate is arranged below the side of the sliding table air cylinder; a carrying air cylinder is arranged on the pressing fixing plate; a second limiting bolt is arranged on the carrying air cylinder; the side of the carrying air cylinder is provided with a position sensor; the telescopic end part of the carrying air cylinder is connected with a short plate; the head part of the short plate penetrates into a groove below a supporting jig; a pressing jig is arranged above the supporting jig; and the pressing jig is connected with a booster air cylinder. The invention further discloses an implementation method suitable for the heat sink pressing device for the LED lamp. The heat sink pressing device has the characteristics such as a simple structure, low manufacturing cost, high production efficiency, low labor intensity, good product quality, high degree of automation, high safety and the like.

Description

One is applicable to LED radiating seat press fit device and its implementation
Technical field
The present invention relates to light fixture production technology, one is applicable to LED radiating seat press fit device and its implementation specifically.
Background technology
Non-LED for alternative conventional illumination sources does not belong to, popular product with A60 lamp for representative.The version of present stage A60 lamp is substantially convergent, and batch production becomes normality, and pressure radiating seat is important production link.The heat-sinking capability of lamp directly affects product service life, and can radiating seat coordinate with lamp housing and reach designing requirement and depend on the mode of production of pressing this procedure of radiating seat, and wherein production efficiency is again the key factor affecting product cost.
For ensureing heat conducting reliability, all adopting the tight fit mode of radiating seat and lamp housing interference fit in design, will use special press equipment aborning, an each pressure lamp housing+radiating seat combines, or completes two combinations simultaneously and press together.If manual feeding, both hands are taken product between tool for stitching in operation, though there are safeguard procedures, surprisingly also to happen occasionally.Owing to will execute intensified pressure guarantee pressing quality when pressing, therefore generally come with the cylinder of large-diameter, if many groups are pressed together, enough spaces be had to lay these cylinders, adopt the equipment of manual feeding or self-feeding pressing mode also once can only press one group or two groups so general.
Summary of the invention
The object of the invention is to overcome the deficiency that above prior art exists, provide that a kind of structure is simple, low cost, production efficiency are high, labour intensity is low, good product quality, automaticity are high and security is high is applicable to LED radiating seat press fit device.
Another object of the present invention is to provide a kind of implementation method being applicable to LED radiating seat press fit device.
In order to achieve the above object, the present invention is by the following technical solutions: one is applicable to LED radiating seat press fit device, comprise automatic delivering belt, automatic delivering belt is provided with some carriers, automatic delivering belt side plate is equipped with execution cylinder to stop and clearance carrier, manipulator is provided with above conveyer belt, manipulator is connected with slide unit cylinder, the end of slide unit cylinder is provided with the first stop screw, pressing fixed head is provided with below slide unit cylinder side, pressing fixed head is provided with carrying cylinder, carrying cylinder is provided with the second stop screw, carrying cylinder side is provided with position sensor, carrying Telescopic-cylinder end connects short slab, short slab head is deep in the groove below support jig, be provided with above support jig and press down tool, press down tool to be connected with a times strength cylinder.
Described carrier is five disjunctor carriers.
Described slide unit cylinder is connected with manipulator by manipulator connecting plate.
Also comprise controller, controller respectively with automatic delivering belt, perform cylinder, manipulator, slide unit cylinder, carry cylinder, position sensor and doubly strength cylinder be connected.
Described short slab head length is 9 ~ 12mm, and depth of groove is 9.5 ~ 12.5mm.
Described second stop screw place is provided with spacing adjustable plate.
The above-mentioned implementation method being applicable to LED radiating seat press fit device, comprises the following steps:
(1), automatic delivering belt be equipped with lamp housing and radiating seat carrier send into, run into perform cylinder halt, now the left and right of each lamp housing all has manipulator to wait for;
(2), manipulator correspondence captures up after lamp housing putting in place;
(3), slide unit and the manipulator installed above delivered to assigned address by initial position and hover by slide unit cylinder, immediately below hovering, have corresponding pressing support jig;
(4), manipulator is descending, lamp housing correspondence put into return after pressing support jig;
(5), support jig is dragged to presses down immediately below tool by carrying cylinder;
(6), times strength cylinder drives and presses down tool and complete return after pressing action;
(7), support jig gets back to initial position;
(8), manipulator is descending puts in place, corresponding capture lamp housing after get back to upper;
(9), slide unit cylinder gets back to initial position;
(10), manipulator is descending put in place after lamp housing is put back in carrier;
(11) cylinder clearance carrier, is performed to subsequent work station;
(12), step (1) ~ (11) are repeated.
Carrier in described step (1) is five disjunctor carriers; Lamp housing in step (10) is put back into after in carrier, completes indicator lamp and lights.
The present invention, relative to prior art, has following advantage and effect:
1, the present invention includes automatic delivering belt, automatic delivering belt is provided with some carriers, automatic delivering belt side plate is equipped with execution cylinder to stop and clearance carrier, manipulator is provided with above conveyer belt, manipulator is connected with slide unit cylinder, the end of slide unit cylinder is provided with the first stop screw, pressing fixed head is provided with below slide unit cylinder side, pressing fixed head is provided with carrying cylinder, carrying cylinder is provided with the second stop screw, carrying cylinder side is provided with position sensor, carrying Telescopic-cylinder end connects short slab, short slab head is deep in the groove below support jig, be provided with above support jig and press down tool, press down tool to be connected with a times strength cylinder, there is structure simple, low cost, production efficiency is high, labour intensity is low, good product quality, high and the security high of automaticity.
2, the carrier in the present invention is five disjunctor carriers, and production efficiency improves.
3, the slide unit cylinder in the present invention is connected with manipulator by manipulator connecting plate, and good stability, can regulate.
4, also comprise controller in the present invention, controller respectively with automatic delivering belt, perform cylinder, manipulator, slide unit cylinder, carry cylinder, position sensor and doubly strength cylinder be connected, automaticity is high.
5, the short slab head length in the present invention is 9 ~ 12mm, and depth of groove is 9.5 ~ 12.5mm, only provides the confining force of drawing force and front and back extreme position, and dynamic design is reasonable, and stable, result of use is good.
6, the present invention adopts times strength cylinder, and the cylinder diameter that not only can meet pressure force requirement but also cylinder can reduce half nearly, and can hold the pressing simultaneously of five groups of lamp housings in the little place that takes up room, production capacity improves greatly.Power transmission between support jig and carrying cylinder, carrying cylinder head installs a short slab, head is deep in the groove below support jig seat, the confining force of drawing force and front and back extreme position is only provided, left and right is spacing to be ensured by frame for movement, connect extremely simple and reliable, can smooth and easy operation all the time without any need for maintenance.Just can complete pressing because support jig will move to operating position after initial position dress lamp housing, the concentricity of pressing upper and lower mould is by the second stop screw regulating guarantee being arranged on operating position.Support jig is regulated by the first stop screw on slide unit cylinder in the concentricity of initial position and manipulator.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation being applicable to LED radiating seat press fit device;
Fig. 2 is a kind ofly applicable to one of working state structure schematic diagram of LED radiating seat press fit device.
Number in the figure and title as follows:
1 Automatic delivering belt 2 Carrier
3 Manipulator 4 Slide unit cylinder
5 First stop screw 6 Pressing fixed head
7 Carrying cylinder 8 Second stop screw
9 Position sensor 10 Short slab
11 Support jig 12 Press down tool
13 Times strength cylinder 14 Manipulator connecting plate
15 Spacing adjustable plate
Detailed description of the invention
For ease of it will be appreciated by those skilled in the art that the present invention is described in further detail below in conjunction with drawings and Examples.
Embodiment 1:
As shown in Fig. 1 ~ 2, one is applicable to LED radiating seat press fit device, comprise automatic delivering belt, automatic delivering belt is provided with some carriers, automatic delivering belt side plate is equipped with execution cylinder to stop and clearance carrier, manipulator is provided with above conveyer belt, manipulator is connected with slide unit cylinder, the end of slide unit cylinder is provided with the first stop screw, pressing fixed head is provided with below slide unit cylinder side, pressing fixed head is provided with carrying cylinder, carrying cylinder is provided with the second stop screw, carrying cylinder side is provided with position sensor, carrying Telescopic-cylinder end connects short slab, short slab head is deep in the groove below support jig, be provided with above support jig and press down tool, press down tool to be connected with a times strength cylinder.
Carrier in the present embodiment is five disjunctor carriers; Slide unit cylinder is connected with manipulator by manipulator connecting plate.
The present embodiment also comprises controller, controller respectively with automatic delivering belt, perform cylinder, manipulator, slide unit cylinder, carry cylinder, position sensor and doubly strength cylinder be connected.
Short slab head length in the present embodiment is 9mm, and depth of groove is 9.5mm; Second stop screw place is provided with spacing adjustable plate.
The above-mentioned implementation method being applicable to LED radiating seat press fit device, comprises the following steps:
(1), automatic delivering belt be equipped with lamp housing and radiating seat carrier send into, run into perform cylinder halt, now the left and right of each lamp housing all has manipulator to wait for;
(2), manipulator correspondence captures up after lamp housing putting in place;
(3), slide unit and the manipulator installed above delivered to assigned address by initial position and hover by slide unit cylinder, immediately below hovering, have corresponding pressing support jig;
(4), manipulator is descending, lamp housing correspondence put into return after pressing support jig;
(5), support jig is dragged to presses down immediately below tool by carrying cylinder;
(6), times strength cylinder drives and presses down tool and complete return after pressing action;
(7), support jig gets back to initial position;
(8), manipulator is descending puts in place, corresponding capture lamp housing after get back to upper;
(9), slide unit cylinder gets back to initial position;
(10), manipulator is descending put in place after lamp housing is put back in carrier;
(11) cylinder clearance carrier, is performed to subsequent work station;
(12), step (1) ~ (11) are repeated.
Carrier in described step (1) is five disjunctor carriers; Lamp housing in step (10) is put back into after in carrier, completes indicator lamp and lights.
Times strength cylinder in the present embodiment, the cylinder diameter that not only can meet pressure force requirement but also cylinder can reduce half nearly, and can hold the pressing simultaneously of five groups of lamp housings in the little place that takes up room, production capacity improves greatly.Power transmission between support jig and carrying cylinder, carrying cylinder head installs a short slab, head is deep in the groove below support jig seat, the confining force of drawing force and front and back extreme position is only provided, left and right is spacing to be ensured by frame for movement, connect extremely simple and reliable, can smooth and easy operation all the time without any need for maintenance.Just can complete pressing because support jig will move to operating position after initial position dress lamp housing, the concentricity of pressing upper and lower mould is by the second stop screw regulating guarantee being arranged on operating position.Support jig is regulated by the first stop screw on slide unit cylinder in the concentricity of initial position and manipulator.
Embodiment 2:
The present embodiment difference from Example 1 is: the short slab head length in the present embodiment is 12mm, and depth of groove is 12.5mm.
Embodiment 3:
The present embodiment difference from Example 1 is: the short slab head length in the present embodiment is 10mm, and depth of groove is 10.5mm
Above-mentioned detailed description of the invention is the preferred embodiments of the present invention, can not limit the present invention, and any of other does not deviate from technical scheme of the present invention and the substitute mode of the change made or other equivalence, is included within protection scope of the present invention.

Claims (8)

1. one kind is applicable to LED radiating seat press fit device, it is characterized in that: comprise automatic delivering belt, automatic delivering belt is provided with some carriers, automatic delivering belt side plate is equipped with execution cylinder to stop and clearance carrier, manipulator is provided with above conveyer belt, manipulator is connected with slide unit cylinder, the end of slide unit cylinder is provided with the first stop screw, pressing fixed head is provided with below slide unit cylinder side, pressing fixed head is provided with carrying cylinder, carrying cylinder is provided with the second stop screw, carrying cylinder side is provided with position sensor, carrying Telescopic-cylinder end connects short slab, short slab head is deep in the groove below support jig, be provided with above support jig and press down tool, press down tool to be connected with a times strength cylinder.
2. be according to claim 1ly applicable to LED radiating seat press fit device, it is characterized in that: described carrier is five disjunctor carriers.
3. be according to claim 1ly applicable to LED radiating seat press fit device, it is characterized in that: described slide unit cylinder is connected with manipulator by manipulator connecting plate.
4. be according to claim 1ly applicable to LED radiating seat press fit device, it is characterized in that: also comprise controller, controller respectively with automatic delivering belt, perform cylinder, manipulator, slide unit cylinder, carry cylinder, position sensor and doubly strength cylinder be connected.
5. be according to claim 1ly applicable to LED radiating seat press fit device, it is characterized in that: described short slab head length is 9 ~ 12mm, depth of groove is 9.5 ~ 12.5mm.
6. be according to claim 1ly applicable to LED radiating seat press fit device, it is characterized in that: described second stop screw place is provided with spacing adjustable plate.
7. the implementation method being applicable to LED radiating seat press fit device according to any one of claim 1 ~ 6, is characterized in that, comprise the following steps:
(1), automatic delivering belt be equipped with lamp housing and radiating seat carrier send into, run into perform cylinder halt, now the left and right of each lamp housing all has manipulator to wait for;
(2), manipulator correspondence captures up after lamp housing putting in place;
(3), slide unit and the manipulator installed above delivered to assigned address by initial position and hover by slide unit cylinder, immediately below hovering, have corresponding pressing support jig;
(4), manipulator is descending, lamp housing correspondence put into return after pressing support jig;
(5), support jig is dragged to presses down immediately below tool by carrying cylinder;
(6), times strength cylinder drives and presses down tool and complete return after pressing action;
(7), support jig gets back to initial position;
(8), manipulator is descending puts in place, corresponding capture lamp housing after get back to upper;
(9), slide unit cylinder gets back to initial position;
(10), manipulator is descending put in place after lamp housing is put back in carrier;
(11) cylinder clearance carrier, is performed to subsequent work station;
(12), step (1) ~ (11) are repeated.
8. the implementation method being applicable to LED radiating seat press fit device according to claim 7, is characterized in that: the carrier in described step (1) is five disjunctor carriers; Lamp housing in step (10) is put back into after in carrier, completes indicator lamp and lights.
CN201510872552.6A 2015-12-02 2015-12-02 One kind is applied to LED radiating seat press fit device and its implementation Active CN105328436B (en)

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Application Number Priority Date Filing Date Title
CN201510872552.6A CN105328436B (en) 2015-12-02 2015-12-02 One kind is applied to LED radiating seat press fit device and its implementation

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Application Number Priority Date Filing Date Title
CN201510872552.6A CN105328436B (en) 2015-12-02 2015-12-02 One kind is applied to LED radiating seat press fit device and its implementation

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CN105328436A true CN105328436A (en) 2016-02-17
CN105328436B CN105328436B (en) 2017-12-12

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106239083A (en) * 2016-08-03 2016-12-21 苏州市吴中区胥口广博模具加工厂 The conveying mechanism of heat emission fan kludge
CN107186453A (en) * 2017-05-31 2017-09-22 芜湖莫森泰克汽车科技股份有限公司 Device is assembled in the clamping of automobile skylight glass assembly dust excluder
CN107414454A (en) * 2017-09-12 2017-12-01 浙江屹纬精密技术有限公司 A kind of dress shell side method for headlight for vehicles lamp holder

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4715113A (en) * 1986-07-02 1987-12-29 The J. L. Wickham Company, Inc. Machine component installation device
CN102267047A (en) * 2011-03-26 2011-12-07 广东星徽精密制造股份有限公司 Automatic assembling device for implementing hinge dowel preassembling and grease injection processes
CN104493456A (en) * 2014-12-01 2015-04-08 昂华(上海)自动化工程股份有限公司 Automatic assembling mechanism for planet gear shafts of differential
CN104551591A (en) * 2014-11-27 2015-04-29 芜湖福马汽车零部件有限公司 Mounting device for upper cover bracket of disc part
CN205147766U (en) * 2015-12-02 2016-04-13 横店集团得邦照明股份有限公司 Be applicable to LED lamp radiating seat compression fittings

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4715113A (en) * 1986-07-02 1987-12-29 The J. L. Wickham Company, Inc. Machine component installation device
CN102267047A (en) * 2011-03-26 2011-12-07 广东星徽精密制造股份有限公司 Automatic assembling device for implementing hinge dowel preassembling and grease injection processes
CN104551591A (en) * 2014-11-27 2015-04-29 芜湖福马汽车零部件有限公司 Mounting device for upper cover bracket of disc part
CN104493456A (en) * 2014-12-01 2015-04-08 昂华(上海)自动化工程股份有限公司 Automatic assembling mechanism for planet gear shafts of differential
CN205147766U (en) * 2015-12-02 2016-04-13 横店集团得邦照明股份有限公司 Be applicable to LED lamp radiating seat compression fittings

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106239083A (en) * 2016-08-03 2016-12-21 苏州市吴中区胥口广博模具加工厂 The conveying mechanism of heat emission fan kludge
CN107186453A (en) * 2017-05-31 2017-09-22 芜湖莫森泰克汽车科技股份有限公司 Device is assembled in the clamping of automobile skylight glass assembly dust excluder
CN107414454A (en) * 2017-09-12 2017-12-01 浙江屹纬精密技术有限公司 A kind of dress shell side method for headlight for vehicles lamp holder

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