CN105328436B - One kind is applied to LED radiating seat press fit device and its implementation - Google Patents
One kind is applied to LED radiating seat press fit device and its implementation Download PDFInfo
- Publication number
- CN105328436B CN105328436B CN201510872552.6A CN201510872552A CN105328436B CN 105328436 B CN105328436 B CN 105328436B CN 201510872552 A CN201510872552 A CN 201510872552A CN 105328436 B CN105328436 B CN 105328436B
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- cylinder
- manipulator
- radiating seat
- press fit
- fit device
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Led Device Packages (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses one kind to be applied to LED radiating seat press fit device, including automatic delivering belt, some carriers are provided with automatic transport band, stop and carrier of letting pass equipped with execution cylinder on automatic delivering belt side plate, manipulator is provided with above conveyer belt, manipulator is connected with slider cylinder, the end of slider cylinder is provided with the first stop screw, pressing fixed plate is provided with below slider cylinder side, pressing fixed plate is provided with carrying cylinder, carrying cylinder is provided with the second stop screw, carrying cylinder side sets position sensor, carrying cylinder retractable ends connect short slab, short slab head is deep into the groove below support jig, it is provided with above support jig and pushes tool, tool is pushed to be connected with a times strength cylinder.The invention also discloses a kind of implementation method suitable for LED radiating seat press fit device.The present invention has the characteristics that low simple in construction, low cost, production efficiency height, labor intensity, good product quality, automaticity are high and safe.
Description
Technical field
The present invention relates to light fixture production technology, a kind of specifically LED radiating seat press fit device and in fact of being applied to
Existing method.
Background technology
Non- LED for substituting conventional illumination sources does not belong to, and popular product is using A60 lamps as representative.A60 lamps at this stage
Structure type is substantially convergent, and batch production turns into normality, and pressure radiating seat is important production link.The heat-sinking capability of lamp is direct
Product service life is influenceed, can radiating seat coordinate the production that reach design requirement and depend on this procedure of pressure radiating seat with lamp housing
Mode, wherein production efficiency are the key factor for influenceing product cost again.
To ensure the reliability of heat transfer, radiating seat and the tight fit mode of lamp housing interference fit are used in design,
Special press equipment is used in production, press a lamp housing+radiating seat combination every time, or complete two combinations simultaneously together
Pressure.If manual feeding, both hands are taken product between tool for stitching in operation, though there are safeguard procedures, it is unexpected
It can also happen occasionally.Pressing quality, therefore the general cylinder for using large-diameter are just can guarantee that due to apply intensified pressure in pressing
To complete, if it is multigroup press together if to have enough spaces to lay these cylinders, so typically using manual feeding or from
The equipment of dynamic feeding pressing mode also can only once press one group or two groups.
The content of the invention
It is an object of the invention to overcome above the shortcomings of the prior art, there is provided a kind of simple in construction, cost is just
Preferably, production efficiency is high, labor intensity is low, good product quality, automaticity are high and safe is applied to LED radiating seat
Press fit device.
Another object of the present invention is to provide a kind of implementation method suitable for LED radiating seat press fit device.
In order to achieve the above object, the present invention uses following technical scheme：One kind is applied to LED radiating seat pressing dress
Put, including automatic delivering belt, be provided with some carriers on automatic transport band, hindered on automatic delivering belt side plate equipped with execution cylinder
Gear and clearance carrier, conveyer belt top are provided with manipulator, and manipulator is connected with slider cylinder, and the end of slider cylinder is provided with first
Stop screw, is provided with pressing fixed plate below slider cylinder side, and pressing fixed plate is provided with carrying cylinder, in carrying cylinder
Provided with the second stop screw, carrying cylinder side sets position sensor, carrying cylinder retractable ends connection short slab, short slab head
Portion is deep into the groove below support jig, is provided with above support jig and is pushed tool, is pushed tool and is connected with times strength cylinder
Connect.
The carrier is five disjunctor carriers.
The slider cylinder is connected by manipulator connecting plate with manipulator.
Also include controller, controller respectively with automatic delivering belt, execution cylinder, manipulator, slider cylinder, carry gas
Cylinder, position sensor and strength cylinder is connected again.
The short slab head length is 9~12mm, and depth of groove is 9.5~12.5mm.
Spacing adjustable plate is provided with second stop screw.
The above-mentioned implementation method suitable for LED radiating seat press fit device, comprise the following steps：
(1), carrier of the automatic delivering belt equipped with lamp housing and radiating seat is sent into, and is run into execution cylinder and is halted, often now
There is manipulator wait the left and right of individual lamp housing；
(2), manipulator correspondingly capture after lamp housing it is up in place；
(3), slide unit and manipulator installed above are sent to specified location by initial position and hovered by slider cylinder, are being hovered
Underface have corresponding to pressing support jig；
(4), manipulator is descending, return after lamp housing is correspondingly placed into pressing support jig；
(5), support jig is dragged to the underface for pushing tool by carrying cylinder；
(6), times strength cylinder, which drives, pushes return after tool completion pressing acts；
(7), support jig returns to initial position；
(8), manipulator is descending in place, is returned to after corresponding crawl lamp housing upper；
(9), slider cylinder returns to initial position；
(10), manipulator is descending is in place afterwards put back into lamp housing in carrier；
(11), execution cylinder clearance carrier is to subsequent work station；
(12), repeat step (1)~(11).
Carrier in the step (1) is five disjunctor carriers；After lamp housing in step (10) is put back into carrier, complete to refer to
Show that lamp lights.
The present invention is had the following advantages and effect relative to prior art：
1st, the present invention includes automatic delivering belt, and some carriers are provided with automatic transport band, are filled on automatic delivering belt side plate
There is execution cylinder to stop and carrier of letting pass, be provided with manipulator above conveyer belt, manipulator is connected with slider cylinder, slider cylinder
End be provided with the first stop screw, pressing fixed plate is provided with below slider cylinder side, pressing fixed plate, which is provided with, carries
Cylinder, carrying cylinder are provided with the second stop screw, and carrying cylinder side sets position sensor, carrying cylinder retractable ends
Short slab is connected, short slab head is deep into the groove below support jig, is provided with above support jig and is pushed tool, pushed and control
Tool be connected with a times strength cylinder, has simple in construction, low cost, production efficiency height, labor intensity is low, good product quality, automatically
The features such as change degree is high and safe.
2nd, the carrier in the present invention is five disjunctor carriers, and production efficiency improves.
3rd, the slider cylinder in the present invention is connected by manipulator connecting plate with manipulator, and stability is good, can be adjusted
Section.
4th, also include controller in the present invention, controller respectively with automatic delivering belt, execution cylinder, manipulator, slide unit
Cylinder, carrying cylinder, position sensor and strength cylinder is connected again, automaticity are high.
5th, the short slab head length in the present invention is 9~12mm, and depth of groove is 9.5~12.5mm, only provides drawing force
And the confining force of front and rear extreme position, dynamic design is reasonable, stable, and using effect is good.
6th, the present invention uses times strength cylinder, and can not only meet the cylinder diameter of pressure force requirement but also cylinder can reduce nearly
Half, five groups of lamp housings can be accommodated in the little place of space-consuming while are pressed, production capacity greatly improves.Support jig is with carrying
A short slab is installed on power transmission between cylinder, carrying cylinder head, and head is deep into the groove below support jig seat, only
The confining force of drawing force and front and rear extreme position is provided, left and right is spacing to be ensured by mechanical structure, and connection is extremely simple reliable, is not required to
Want any maintenance can smooth operation all the time.Due to support jig will be moved to operating position after initial position fills lamp housing could be complete
Into pressing, the concentricity of upper and lower mould is pressed by the second stop screw regulating guarantee installed in operating position.Support jig exists
The concentricity of initial position and manipulator is adjusted by the first stop screw in slider cylinder.
Brief description of the drawings
Fig. 1 is a kind of structural representation suitable for LED radiating seat press fit device；
Fig. 2 is a kind of suitable for one of working state structure schematic diagram of LED radiating seat press fit device.
Label and title are as follows in figure：
| 1 | Automatic delivering belt | 2 | Carrier |
| 3 | Manipulator | 4 | Slider cylinder |
| 5 | First stop screw | 6 | Press fixed plate |
| 7 | Carrying cylinder | 8 | Second stop screw |
| 9 | Position sensor | 10 | Short slab |
| 11 | Support jig | 12 | Push tool |
| 13 | Times strength cylinder | 14 | Manipulator connecting plate |
| 15 | Spacing adjustable plate |
Embodiment
For ease of it will be appreciated by those skilled in the art that below in conjunction with the accompanying drawings and embodiment the present invention is made it is further specifically
It is bright.
Embodiment 1：
As shown in Fig. 1~2, one kind is applied to LED radiating seat press fit device, including automatic delivering belt, automatic delivering belt
On be provided with some carriers, stop and carrier of letting pass equipped with execution cylinder on automatic delivering belt side plate, be provided with above conveyer belt
Manipulator, manipulator are connected with slider cylinder, and the end of slider cylinder is provided with the first stop screw, is set below slider cylinder side
Pressing fixed plate is equipped with, pressing fixed plate is provided with carrying cylinder, and carrying cylinder is provided with the second stop screw, carrying cylinder side
Side sets position sensor, and carrying cylinder retractable ends connection short slab, short slab head is deep into the groove below support jig
In, it is provided with above support jig and pushes tool, is pushed tool and be connected with a times strength cylinder.
Carrier in the present embodiment is five disjunctor carriers；Slider cylinder is connected by manipulator connecting plate with manipulator.
The present embodiment also includes controller, controller respectively with automatic delivering belt, execution cylinder, manipulator, slider cylinder,
Carrying cylinder, position sensor and strength cylinder is connected again.
Short slab head length in the present embodiment is 9mm, depth of groove 9.5mm；It is provided with second stop screw spacing
Adjustable plate.
The above-mentioned implementation method suitable for LED radiating seat press fit device, comprise the following steps：
(1), carrier of the automatic delivering belt equipped with lamp housing and radiating seat is sent into, and is run into execution cylinder and is halted, often now
There is manipulator wait the left and right of individual lamp housing；
(2), manipulator correspondingly capture after lamp housing it is up in place；
(3), slide unit and manipulator installed above are sent to specified location by initial position and hovered by slider cylinder, are being hovered
Underface have corresponding to pressing support jig；
(4), manipulator is descending, return after lamp housing is correspondingly placed into pressing support jig；
(5), support jig is dragged to the underface for pushing tool by carrying cylinder；
(6), times strength cylinder, which drives, pushes return after tool completion pressing acts；
(7), support jig returns to initial position；
(8), manipulator is descending in place, is returned to after corresponding crawl lamp housing upper；
(9), slider cylinder returns to initial position；
(10), manipulator is descending is in place afterwards put back into lamp housing in carrier；
(11), execution cylinder clearance carrier is to subsequent work station；
(12), repeat step (1)~(11).
Carrier in the step (1) is five disjunctor carriers；After lamp housing in step (10) is put back into carrier, complete to refer to
Show that lamp lights.
Times strength cylinder in the present embodiment, can not only meet the cylinder diameter of pressure force requirement but also cylinder can reduce nearly
Half, five groups of lamp housings can be accommodated in the little place of space-consuming while are pressed, production capacity greatly improves.Support jig is with carrying
A short slab is installed on power transmission between cylinder, carrying cylinder head, and head is deep into the groove below support jig seat, only
The confining force of drawing force and front and rear extreme position is provided, left and right is spacing to be ensured by mechanical structure, and connection is extremely simple reliable, is not required to
Want any maintenance can smooth operation all the time.Due to support jig will be moved to operating position after initial position fills lamp housing could be complete
Into pressing, the concentricity of upper and lower mould is pressed by the second stop screw regulating guarantee installed in operating position.Support jig exists
The concentricity of initial position and manipulator is adjusted by the first stop screw in slider cylinder.
Embodiment 2：
The present embodiment difference from Example 1 is：Short slab head length in the present embodiment is 12mm, depth of groove
For 12.5mm.
Embodiment 3：
The present embodiment difference from Example 1 is：Short slab head length in the present embodiment is 10mm, depth of groove
For 10.5mm
Above-mentioned embodiment is the preferred embodiments of the present invention, can not be limited the invention, and others are appointed
The change or other equivalent substitute modes what is made without departing from technical scheme, are included in the protection of the present invention
Within the scope of.
Claims (8)
1. one kind is applied to LED radiating seat press fit device, it is characterised in that：Including automatic delivering belt, set on automatic transport band
It is equipped with some carriers, stops and carrier of letting pass equipped with execution cylinder on automatic delivering belt side plate, machinery is provided with above conveyer belt
Hand, manipulator are connected with slider cylinder, and the end of slider cylinder is provided with the first stop screw, is provided with below slider cylinder side
Fixed plate is pressed, pressing fixed plate is provided with carrying cylinder, and carrying cylinder is provided with the second stop screw, and carrying cylinder side is set
Position sensor is equipped with, carrying cylinder retractable ends connection short slab, short slab head is deep into the groove below support jig, propped up
It is provided with above support tool and pushes tool, is pushed tool and be connected with a times strength cylinder.
2. according to claim 1 be applied to LED radiating seat press fit device, it is characterised in that：The carrier is five companies
Body carrier.
3. according to claim 1 be applied to LED radiating seat press fit device, it is characterised in that：The slider cylinder is led to
Manipulator connecting plate is crossed to be connected with manipulator.
4. according to claim 1 be applied to LED radiating seat press fit device, it is characterised in that：Also include controller, control
Device processed respectively with automatic delivering belt, execution cylinder, manipulator, slider cylinder, carrying cylinder, position sensor and strength cylinder phase again
Connection.
5. according to claim 1 be applied to LED radiating seat press fit device, it is characterised in that：The short slab head length
It is 9.5~12.5mm to spend for 9~12mm, depth of groove.
6. according to claim 1 be applied to LED radiating seat press fit device, it is characterised in that：The second spacing spiral shell
Spacing adjustable plate is provided with nail.
7. the implementation method suitable for LED radiating seat press fit device according to any one of claim 1~6, its feature
It is, comprises the following steps：
(1), carrier of the automatic delivering belt equipped with lamp housing and radiating seat is sent into, and is run into execution cylinder and is halted, now each lamp
There is manipulator wait the left and right of shell；
(2), manipulator correspondingly capture after lamp housing it is up in place；
(3), slide unit and manipulator installed above are sent to specified location by initial position and hovered by slider cylinder, in hovering just
There is corresponding support jig lower section；
(4), manipulator is descending, return after lamp housing is correspondingly placed into support jig；
(5), support jig is dragged to the underface for pushing tool by carrying cylinder；
(6), times strength cylinder, which drives, pushes return after tool completion pressing acts；
(7), support jig returns to initial position；
(8), manipulator is descending in place, is returned to after corresponding crawl lamp housing upper；
(9), slider cylinder returns to initial position；
(10), manipulator is descending is in place afterwards put back into lamp housing in carrier；
(11), execution cylinder clearance carrier is to subsequent work station；
(12), repeat step (1)~(11).
8. the implementation method according to claim 7 suitable for LED radiating seat press fit device, it is characterised in that：It is described
Carrier in step (1) is five disjunctor carriers；After lamp housing in step (10) is put back into carrier, completes indicator lamp and light.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510872552.6A CN105328436B (en) | 2015-12-02 | 2015-12-02 | One kind is applied to LED radiating seat press fit device and its implementation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510872552.6A CN105328436B (en) | 2015-12-02 | 2015-12-02 | One kind is applied to LED radiating seat press fit device and its implementation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105328436A CN105328436A (en) | 2016-02-17 |
| CN105328436B true CN105328436B (en) | 2017-12-12 |
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ID=55279307
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510872552.6A Active CN105328436B (en) | 2015-12-02 | 2015-12-02 | One kind is applied to LED radiating seat press fit device and its implementation |
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| CN (1) | CN105328436B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106239083B (en) * | 2016-08-03 | 2018-07-10 | 余文亮 | The conveying mechanism of heat emission fan kludge |
| CN107186453A (en) * | 2017-05-31 | 2017-09-22 | 芜湖莫森泰克汽车科技股份有限公司 | Device is assembled in the clamping of automobile skylight glass assembly dust excluder |
| CN107414454A (en) * | 2017-09-12 | 2017-12-01 | 浙江屹纬精密技术有限公司 | A kind of dress shell side method for headlight for vehicles lamp holder |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4715113A (en) * | 1986-07-02 | 1987-12-29 | The J. L. Wickham Company, Inc. | Machine component installation device |
| CN102267047A (en) * | 2011-03-26 | 2011-12-07 | 广东星徽精密制造股份有限公司 | Automatic assembling device for implementing hinge dowel preassembling and grease injection processes |
| CN104493456A (en) * | 2014-12-01 | 2015-04-08 | 昂华（上海）自动化工程股份有限公司 | Automatic assembling mechanism for planet gear shafts of differential |
| CN104551591A (en) * | 2014-11-27 | 2015-04-29 | 芜湖福马汽车零部件有限公司 | Mounting device for upper cover bracket of disc part |
| CN205147766U (en) * | 2015-12-02 | 2016-04-13 | 横店集团得邦照明股份有限公司 | Be applicable to LED lamp radiating seat compression fittings |
-
2015
- 2015-12-02 CN CN201510872552.6A patent/CN105328436B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4715113A (en) * | 1986-07-02 | 1987-12-29 | The J. L. Wickham Company, Inc. | Machine component installation device |
| CN102267047A (en) * | 2011-03-26 | 2011-12-07 | 广东星徽精密制造股份有限公司 | Automatic assembling device for implementing hinge dowel preassembling and grease injection processes |
| CN104551591A (en) * | 2014-11-27 | 2015-04-29 | 芜湖福马汽车零部件有限公司 | Mounting device for upper cover bracket of disc part |
| CN104493456A (en) * | 2014-12-01 | 2015-04-08 | 昂华（上海）自动化工程股份有限公司 | Automatic assembling mechanism for planet gear shafts of differential |
| CN205147766U (en) * | 2015-12-02 | 2016-04-13 | 横店集团得邦照明股份有限公司 | Be applicable to LED lamp radiating seat compression fittings |
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| CN105328436A (en) | 2016-02-17 |
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