CN105300360A - Multifunctional industrial scanner - Google Patents
Multifunctional industrial scanner Download PDFInfo
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- CN105300360A CN105300360A CN201510848728.4A CN201510848728A CN105300360A CN 105300360 A CN105300360 A CN 105300360A CN 201510848728 A CN201510848728 A CN 201510848728A CN 105300360 A CN105300360 A CN 105300360A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C11/00—Photogrammetry or videogrammetry, e.g. stereogrammetry; Photographic surveying
- G01C11/02—Picture taking arrangements specially adapted for photogrammetry or photographic surveying, e.g. controlling overlapping of pictures
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Abstract
The invention discloses a multifunctional industrial scanner. The multifunctional industrial scanner comprises a carrier platform for accommodating an object to be scanned, a vertical column arranged on the carrier platform and a camera assembly; the industrial scanner further comprises a height regulating system; the height regulating system comprises a guide rail and a lifting motor mounted on the guide rail; the guide rail is mounted on the vertical column; the camera assembly is mounted on the guide rail, and is driven by the lifting motor to move up and down along the guide rail; the multifunctional industrial scanner further comprises light source compensation systems and a light source and power source control system, and adopts the rolling-type carrier platform. According to the multifunctional industrial scanner, the height regulating system is used for detecting height and realizing automatic scanning height regulation; the light source compensation systems are used for light source compensation; through the light source and power source control system, the light source brightness regulation and work signal receiving can be realized, so that clear and bright light during shooting is ensured, and the optimal scanning effect is realized.
Description
Technical field
The present invention relates to industrial scanner field, particularly relate to a kind of multifunctional industrial scanner.
Background technology
Scanner utilizes photoelectric technology and digital processing technology, with scan mode, figure or image information is converted to the device of digital signal.Scanner is normally used for computing machine external instrument equipment, by catching image and it being converted to the digitizing input equipment that computing machine can show, edits, stores and export.Existing scanner, mainly using photo, page of text, drawing as sweep object, is difficult to the scanning demand meeting industrial circle.Thus, those skilled in the art develop industrial scanner, and industrial scanner can realize contactless planar array scanning, unique 3D stereoscanning.Can be used in the scanning of ceramic tile, marble, ceiling, even embossment building materials, for copying of the artworks such as ancient painting, also can be used for the Scanning Detction of PCB and other precise electronic product; But there are some problems in existing industrial scanner.
Such as: existing industrial scanner, especially face battle array industry scanner is when scanning object, by the impact of scanned object different-thickness, can impact scanning the picture obtained, thus can obtain the picture of different scanning precision, even can obtain the poor picture of scanning accuracy; Therefore, in industrial circle application, must ensure the distance that scanned surface and industrial camera keep fixing just can photograph the picture with splendid scanning accuracy.In addition, existing industrial scanner is not enough at light source, light is poor, scanning effect is poor.
Summary of the invention
The present invention is intended to the technical matters solving existing industrial scanner existence, provides a kind of multifunctional industrial scanner.
The present invention is achieved through the following technical solutions: provide a kind of multifunctional industrial scanner, and described multifunctional industrial scanner comprises article carrying platform for placing object to be scanned, be located at column on article carrying platform and photomoduel; Described industrial scanner also comprises height adjusting system, and described height adjusting system comprises guide rail, the lifting motor be installed on guide rail, and described guide rails assembling is on column; Described photomoduel is installed on guide rail, and moves up and down along guide rail under the drive of lifting motor.
In described multifunctional industrial scanner, preferably, described height adjusting system also comprises the PLC module of the executive signal for receiving and send height adjusting system, and described lifting motor is electrically connected with PLC module; Described PLC module is installed in described article carrying platform.
In described multifunctional industrial scanner, preferably, described height adjusting system also comprises the ultrasonic range finder for detecting the distance between photomoduel and scanning object surface, described ultrasonic range finder is installed on the sidewall of described column, and described ultrasonic range finder is electrically connected with described PCL module; And described height adjusting system also comprises the Fibre Optical Sensor for responding to object to be scanned, and described Fibre Optical Sensor is installed on article carrying platform, described Fibre Optical Sensor is electrically connected with described PCL module.
In described multifunctional industrial scanner, preferably, described column comprises shell, and described guide rail and lifting motor are installed in described shell; Described photomoduel comprises housing and is installed on the camera on housing, and the shell that described housing is installed on described column is connected with guide rail; Described lifting motor comprise motor body and be connected with motor body for controlling the control circuit board that motor body operates, described control circuit board is electrically connected with described PCL module.
In described multifunctional industrial scanner, preferably, described multifunctional industrial scanner also comprises the Light Source Compensation system being installed on column both sides, and described Light Source Compensation system comprises PCB lamp board, and described PCB lamp board comprises PCB and is installed on the LED light source in PCB; Described LED light source comprises the array LED lamp bead be located in PCB, often organizes LED lamp bead and comprises several LED lamp bead.
In described multifunctional industrial scanner, preferably, described PCB comprises I/O power board, the array light source module that arrange corresponding to described array LED lamp bead and the first power module, the second source module that are electrically connected with I/O power board, and described array LED lamp bead is electrically connected with I/O power board, the first power module, second source module respectively by array light source module; The electric current of described first power module and voltage are less than electric current and the voltage of second source module.
In described multifunctional industrial scanner, preferably, described multifunctional industrial scanner also comprises light source power control system, key switch panel, rides; Described light source power control system comprises IC program module, the light source power input interface be electrically connected with IC program module, light source output interface, communication interface, switching signal input interface and camera power supply interface, described light source power input interface is connected with power supply, described light source output interface is connected with PCB lamp board, the external computer of described communication interface, described switching signal input interface and key switch panel and/or to be foot-operatedly connected; Described camera power supply interface is connected with camera.
In described multifunctional industrial scanner, preferably, described Light Source Compensation system also comprises lampshade, and described lampshade is installed in PCB, and described LED light source is positioned at described lampshade; Described lampshade comprises the canopy main body for dispelling the heat and is located at the light penetrating object for printing opacity on canopy main body, and described canopy main body is aluminum alloy body, and described light penetrating object is the light penetrating object that glass or transparent material are made.
In described multifunctional industrial scanner, preferably, the article carrying platform of described industrial scanner adopts tumbling-type article carrying platform, described tumbling-type article carrying platform comprises article carrying platform, the bearing base be located on article carrying platform, and is installed on the several rotation pearls of rotating relative to bearing base on bearing base; Described industrial scanner also comprises for preventing dust or other object from falling into dust-proof web plate in bearing base, described dust-proof web plate is installed on the top of described several rotation pearl, described dust-proof web plate is formed with several perforation, described several perforation and severally rotate pearl and be oppositely arranged, described several rotation pearl exposes described several perforation.
In described multifunctional industrial scanner, preferably, the article carrying platform of described multifunctional industrial scanner adopts presser type article carrying platform, described presser type article carrying platform comprises article carrying platform, the bearing base for placing object to be scanned be located on article carrying platform, and is rotatably mounted in the pressing plate for flattening object to be scanned on bearing base; One end of described pressing plate is pivotally connected on bearing base, and described pressing plate is transparent pressing plate.
Enforcement the invention has the beneficial effects as follows: multifunctional industrial scanner of the present invention can effectively solve when scanning the object of different-thickness, the technical matters of the picture of different scanning precision can be obtained, by rational height regulating system, can ensure that industrial scanner is when scanning different-thickness object, by detecting height and automatically transferring scanning height, to reach best scanning accuracy.Secondly, multifunctional industrial scanner of the present invention arranges Light Source Compensation system further and carries out Light Source Compensation, be mainly used in the Light Source Compensation between subject and camera lens, when guaranteeing to take, light is clear, bright, thus the image color reaching the acquisition after making scanning is clear, bright object.Further, by arranging lampshade, being conducive to LED lamp bead and being dispelled the heat by lampshade, prevent the temperature of PCB and LED lamp bead too high, extend the serviceable life of PCB and LED lamp bead.Again, industrial scanner of the present invention is by arranging light source power control system, the reception of adjustment to the brightness of light source and working signal can be realized, thus control industrial scanner unlatching light source and carry out scanning work, make light during camera shot object clear, bright, thus the object that the image color obtained after reaching scanning is clear, bright.In addition, multifunctional industrial scanner of the present invention can adopt tumbling-type article carrying platform only to need manually easily to promote object, rotating that pearl rolls just can light mobile object, no longer needing manually wastes time and energy in a large number moves, improve the portability of object movement on article carrying platform, security and convenience, and when adopting this industrial scanner with tumbling-type article carrying platform to move heavier or larger object, the location comparison of the object after moving is accurate, and the image quality obtained after scanning is better.Multifunctional industrial scanner of the present invention also can adopt presser type article carrying platform, by described presser type article carrying platform, object to be scanned is entirely positioned on bearing base, and flattened by pressing plate, can effectively avoid object to be scanned in scanning process to occur the problems such as movement, distortion or fold, scanning effect is better.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of multifunctional industrial scanner according to the preferred embodiment of the invention.
Fig. 2 is the side perspective schematic diagram of multifunctional industrial scanner according to the preferred embodiment of the invention.
Fig. 3 is the partial schematic diagram of another angle of height adjusting system according to a first embodiment of the present invention, there is shown column, guide rail and lifting motor.
Fig. 4 is the control principle drawing of height adjusting system according to a first embodiment of the present invention.
Fig. 5 is the schematic diagram of Light Source Compensation system according to a second embodiment of the present invention.
Fig. 6 be the Light Source Compensation system shown in Fig. 5 PCB on the schematic diagram of mounted LED lamp bulb.
Fig. 7 is the schematic diagram of the lampshade of the Light Source Compensation system shown in Fig. 5.
Fig. 8 is the circuit theory schematic diagram of PCB according to a second embodiment of the present invention.
Fig. 9 is the circuit theory diagrams of light source power control system according to a third embodiment of the present invention.
Figure 10 is the side sectional view of tumbling-type article carrying platform according to a fourth embodiment of the present invention, omits article carrying platform in figure.
Figure 11 is the schematic diagram of the rotation pearl that the bearing base of the tumbling-type article carrying platform shown in Figure 10 and bearing base are installed.
Figure 12 is the enlarged diagram of the rotation pearl that the rotational support seat of the tumbling-type article carrying platform shown in Figure 11 and rotational support seat are installed.
Figure 13 is the schematic diagram of the dust-proof web plate of the tumbling-type article carrying platform shown in Figure 10.
Figure 14 is the schematic perspective view of multifunctional industrial scanner according to a fifth embodiment of the present invention.
Figure 15 is the side view of multifunctional industrial scanner according to a fifth embodiment of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further detailed.
Be described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Being exemplary below by the embodiment be described with reference to the drawings, only for explaining the present invention, and can not limitation of the present invention being interpreted as.On the contrary, embodiments of the invention comprise fall into attached claims spirit and intension within the scope of all changes, amendment and equivalent." connection " described in the application can connect, be electrically connected or be mechanically connected for communication.The Chinese full name of PLC is programmable logic controller (PLC).The English full name of PCB is PrintedCircuitBoard, i.e. printed circuit board, also known as printed circuit board (PCB), printed-wiring board (PWB) etc.In I/O power board, I/O refers to input/output, and I/O power board is used for the input and output of the power supply signal of Light Source Compensation system.The English full name of PC is personalcomputer, i.e. PC.
As Figure 1-4, the multifunctional industrial scanner of first embodiment of the invention, comprising: for place object to be scanned article carrying platform 11, be located at column 2 on article carrying platform 11 and photomoduel 3; Described industrial scanner also comprises height adjusting system, and described height adjusting system comprises guide rail 41, the lifting motor 42 be installed on guide rail 41; Described guide rail 41 is installed on column 2, and described photomoduel 3 is installed on guide rail 41, and moves up and down under the drive of lifting motor 42.
As shown in Figure 1 to Figure 3, the article carrying platform 11 that described article carrying platform 11 is made for aluminium alloy, preferably at the plating nickel on surface of aluminum alloy materials, described article carrying platform 11 is for placing object to be scanned, in the present embodiment, described article carrying platform 11 can adopt those skilled in the art to commonly use or article carrying platform 11 disclosed in the present invention.Described column 2 comprises shell 21, and described column 2 is mainly used in supporting and lifting effect, column 2 is installed photomoduel 3, to be taken the object to be scanned be positioned on article carrying platform 11 by photomoduel 3.In the present invention, described photomoduel 3 comprises housing 31 and is installed on the camera 32 on housing 31, the shell 21 that described housing 31 is installed on described column 2 is connected with guide rail 41, described camera 32 is for taking object to be scanned, and it can adopt the various industrial cameras 32 of existing industrial scanner employing.Because camera that existing industrial scanner adopts 32 can not autozoom, thus existing industrial scanner, especially face battle array industry scanner is when scanning object, by the impact of scanned object different-thickness, can impact scanning the picture obtained thus obtain the picture of different scanning precision, even can obtain the poor picture of scanning accuracy.Thus, in the present invention, described industrial scanner also comprises height adjusting system, described height adjusting system comprises guide rail 41, the lifting motor 42 be installed on guide rail 41, described guide rail 41 and lifting motor 42 are installed in the shell 21 of described column 2, photomoduel 3 is installed on guide rail 41, and move up and down along guide rail 41 under the drive of lifting motor 42, to ensure scanned surface and industrial camera 32 keeping fixing distance, (optimum distance of system default is h), just can photograph the picture with splendid scanning accuracy.
Consult Fig. 2 and Fig. 4, in the present invention, in order to realize automatic adjustable range, described height adjusting system also comprises PLC module 43, described PLC module 43 is installed in described article carrying platform 11, described PLC module 43 is programmable logic controller (PLC), be made up of computer hardware, be mainly used in receiving and sending the executive signal of height adjusting system and operate accordingly, described PLC module 43 can automatically calculate and contrast target velocity, calculate the distance H between camera lens and scanning object surface and the deviation with target range (the optimum distance h of system default), and provide drift correction value.Described PLC module 43 can by those skilled in the art according to existing techniques in realizing.
Consult Fig. 2 and Fig. 4, described height adjusting system also comprises ultrasonic range finder 44, described ultrasonic range finder 44 by generating laser and with generating laser with the use of electronic unit form, be mainly used in detecting the distance H between the camera lens of photomoduel 3 and scanning object surface, and the optimum distance h of described distance with system default is contrasted, described ultrasonic range finder 44 is installed in column 2, and be electrically connected with described PLC module 43, described ultrasonic range finder 44 can feed back to PLC module 43 by testing the range data H obtained.Such as: when the camera lens of camera 32 and the distance H of scanning object surface are not equal to the default distance h of system adjustment, ultrasonic range finder 44 can by this data feedback to PLC module 43, PLC module 43 performs corresponding operation, and PLC module 43 works to the corresponding signal of lifting motor 42 to drive lifting motor 42.When the camera lens of camera 32 and the distance H of scanning object surface are through overregulating the default distance h equaling system, this data-signal also can be fed back to PLC module 43 by ultrasonic range finder 44, and PLC module 43 quits work to the corresponding signal of lifting motor 42 to make lifting motor 42.Described ultrasonic range finder 44 buys by those skilled in the art or self-control obtains, as long as the ultrasonic range finder 44 that can meet above-mentioned effect is all applicable to the present invention.
Consult Fig. 2 and Fig. 4, described height adjusting system also comprises Fibre Optical Sensor 45, and described Fibre Optical Sensor 45 is installed on article carrying platform 11.Whether described Fibre Optical Sensor 45 is mainly used in responding to object to be scanned and is positioned on article carrying platform 11, described Fibre Optical Sensor 45 can be installed on the upper surface of article carrying platform 11 or be installed on the inside surface of article carrying platform 11, described Fibre Optical Sensor 45 is electrically connected with described PLC module 43, when there being object to be positioned on article carrying platform 11, Fibre Optical Sensor 45 can detect that object is to be scanned and by this signal feedback to PLC module 43, PLC module 43, by this signal notice ultrasonic range finder 44, makes ultrasonic range finder 44 work.Described Fibre Optical Sensor 45 buys by those skilled in the art or self-control obtains, as long as the Fibre Optical Sensor 45 that can meet above-mentioned effect is all applicable to the present invention.
Consult Fig. 3 and Fig. 4, described state lifting motor 42 comprise motor body 421 and be connected with motor body 421 for controlling the control circuit board 422 that motor body 421 operates, described control circuit board 422 is electrically connected with described PLC module 43, for performing the signal that PLC module 43 sends, such as: when the camera lens of camera 32 and the distance H of scanning object surface are not equal to the default distance h of system adjustment, ultrasonic range finder 44 can by this data feedback to PLC module 43, and PLC module 43 can work to drive lifting motor 42 to the corresponding signal of lifting motor 42.When the camera lens of camera 32 and the distance H of scanning object surface move to through the drive of lifting motor 42 the default distance h equaling system, this data-signal also can be fed back to PLC module 43 by ultrasonic range finder 44, and PLC module 43 quits work to the corresponding signal of lifting motor 42 to make lifting motor 42.Described motor body 421 is installed on guide rail 41, and described guide rail 41 slides up and down reposefully for making lifting motor 42, thus drives photomoduel 3 to move up and down.The distance H that described lifting motor 42 moves up and down the distance between photomoduel 3 and object under test is tested out by ultrasonic range finder 44 adjusts to system default distance h.Described lifting motor 42 is preferably stepper motor, and described lifting motor 42 and guide rail 41 buy by those skilled in the art or self-control obtains, as long as can meet the motor of above-mentioned effect and guide rail 41 is all applicable to the present invention.
The course of work of the multifunctional industrial scanner of the first embodiment of the present invention: when object to be scanned is placed on article carrying platform 11, Fibre Optical Sensor 45 can detect that object is to be scanned, simultaneously by this signal feedback to PLC module 43, PLC module 43 sends signal to ultrasonic range finder 44 simultaneously, ultrasonic range finder 44 starts the distance H detecting camera 32 and body surface, when the distance of camera 32 and scanning object surface is not equal to the distance h of system default, ultrasonic range finder 44 can by this data feedback to PLC module 43, PLC module 43 can to control circuit board 422 signal of lifting motor 42, lifting motor 42 is driven to work, lifting motor 42 moves up and down along guide rail 41 and then drives camera 32 rises or declines, when the distance H of camera 32 and scanning object surface reaches the distance h of system default, this signal is conveyed to PLC module 43 by ultrasonic range finder 44, PLC module 43 can to lifting motor 42 stop signal, lifting motor 42 quits work, whole task completes, industry scanner enters ready state, normal scanning work can be carried out.
Further, consult Fig. 1, Fig. 2 and Fig. 5 to Fig. 8, the multifunctional industrial scanner of the second embodiment of the present invention, also comprise: Light Source Compensation system 5, described Light Source Compensation system 5 is installed on the both sides of column 2, described Light Source Compensation system 5 comprises PCB lamp board 50, and described PCB lamp board 50 comprises PCB 51 and is installed on the LED light source 53 in PCB 51.
As shown in Figure 8, described PCB 51 the first power module 511, the second source module 512 that comprise I/O power board 510 and be electrically connected with I/O power board 510.Wherein, described I/O power board 510 is cores of whole part, be mainly used in reception and the transmission of the electric signal of Light Source Compensation system 5, described I/O power board 510 can adopt the I/O power board known to those skilled in the art, as long as the I/O power board that can realize effect of the present invention and function all can be used for the present invention.In the preferred case, the electric current of described first power module 511 and voltage are less than electric current and the voltage of second source module 512, with electric current and the voltage of providing different intensity to LED light source 53, make LED light source 53 can send the light of different brightness.In the present embodiment, the voltage of described first power module 511 is 12V, electric current is 1A, the voltage of described second source module 512 is 24V, electric current is 14A, described first power module 511, second source module 512 are connected to primary power, the voltage of primary power is 200-240V, and electric current is 2A, and frequency is 60-90HZ.
As shown in Figure 6, described LED light source 53 comprises the array LED lamp bead be evenly distributed in PCB 51, often organizes LED lamp bead and comprises several LED lamp bead 531.The effect of described LED light source 53 is that electrified light emitting is using supplementing as daily light source, when making that industrial scanner is not enough at light source, light is poor, also has and preferably scans effect.The quantity of described LED lamp bead 531 and power can be selected according to the needs of industrial scanner.In the present embodiment, described LED light source 53 comprises four groups of LED lamp bead, often organizes LED lamp bead and comprises five LED lamp bead 531.
As shown in FIG. 6 and 7, one end of described array LED lamp bead is electrically connected with I/O power board 510, and the other end is connected to described first power module 511 and second source module 512.Preferably, described PCB 51 also comprises the array light source module 513 that arrange corresponding to described array LED lamp bead, described array LED lamp bead is respectively by array light source module 513 and I/O power board 510, and first power module 511, second source module 512 is electrically connected, in the present embodiment, corresponding with four groups of LED lamp bead four groups of light source modules are set, be respectively light source module A1, light source module A2, light source module A3, light source module A4, described four groups of LED lamp bead are respectively by four groups of light source modules and I/O power board 510, and first power module 511, second source module 512 is electrically connected.Described array light source module is arranged according to the quantity of array LED lamp bead, its circuit structure and connected mode can adopt those skilled in the art the circuit structure commonly used and connected mode.Thus, power to described array LED lamp bead by I/O power board 510 and the first power module 511 and second source module 512, and the luminous intensity of array LED lamp bead can be controlled.
As shown in Figure 1, Figure 2 and shown in Fig. 8, the multifunctional industrial scanner of the present embodiment also comprises the parts such as photomoduel 3, key switch panel 19, described photomoduel 3, key switch panel 19 can adopt existing photomoduel well-known to those skilled in the art 3 and key switch panel 19, described key switch panel 19 is provided with switch key, display screen etc., described photomoduel 3, key switch panel 19 are electrically connected with I/O power board 510, are powered by I/O power board 510.And all right external PC (PC) 18 of described industrial scanner, described PC 18 is electrically connected with I/O power board 510, is also powered by I/O power board 510.
Another improvements of the present invention are, described Light Source Compensation system 5 also comprises lampshade 52, and described lampshade 52 is installed in PCB 51, and described LED light source 53 is positioned at described lampshade 52.Described lampshade 52 can play the effect of heat radiation, and the heat that LED light source 53 is produced is distributed by lampshade 52.Thus, described lampshade 52 needs to adopt the high material of radiating efficiency to make, and preferably, described lampshade 52 adopts aluminium alloy to make.More preferably, in the present embodiment, described lampshade 52 comprises the canopy main body 521 for dispelling the heat and is located at the light penetrating object 522 for printing opacity on canopy main body 521, and described canopy main body 521 is aluminum alloy body, and described light penetrating object 522 is the light penetrating object 522 that glass or transparent material are made.Described light penetrating object 522 is for making the light of LED light source 53 by light penetrating object 522 according to the position needing light to industrial scanner.
The course of work with the industrial scanner of Light Source Compensation system of the present invention: first, check whether industrial scanner switches on power, in this process, whether the display screen can observing key switch panel 19 lights or sees that whether LED lamp bead is in glimmer (LED lamp bead connects the first power module 511); Secondly, when confirming that power supply is connected, I/O power board 510 sends a signal to PCB 51LED lamp pearl glimmer, the return path signal signal that can work to I/O power board 510 again, now, I/O power board 510 sends working signal, LED lamp bead will send strong light (LED lamp bead connects second source module 512), provide required light source to industrial scanner, compensates the deficiency of light.Further, lampshade 52 in time can carry out heat radiation work, prevents the temperature of PCB 51 and LED lamp bead 531 too high.
As shown in Figure 9, the multifunctional industrial scanner of the third embodiment of the present invention, also comprise light source power control system 6, described light source power control system 6 comprises IC program module 61, the light source power input interface 62 be electrically connected with IC program module 61 and light source output interface 63, described light source power input interface 62 is connected with power supply 10, described light source output interface 63 is connected with PCB lamp board 50, and PCB lamp board 50 can adopt PCB lamp board 50 (consulting Fig. 6) disclosed in the second embodiment.
Wherein, described IC program module 61 is cores of whole part, be mainly used in reception and the transmission of the working signal of light source power control system 6, described IC program module 61 can adopt the IC program module 61 known to those skilled in the art, as long as the IC program module 61 that can realize effect of the present invention and function all can be used for the present invention.Described light source power input interface 62 connects power supply 10, is mainly used in supply power 10, and in the present embodiment, described light source power input interface 62 is 24V light source power input interface 62.
Described light source output interface 63 connection PCB lamp plate 50, is mainly used in the unlatching and the brightness that control light source.In the present embodiment, described light source output interface 63 is 4 road light source output interfaces 63, connection PCB lamp plate 50.Consult Fig. 6, described PCB lamp board 50 comprises PCB 51 and is installed on the LED light source 53 in PCB 51, and described LED light source 53 comprises the array LED lamp bead be evenly distributed in PCB 51, often organizes LED lamp bead and comprises several LED lamp bead 531.In the present embodiment, described LED light source 53 comprises four groups of LED lamp bead, often organizes LED lamp bead and comprises five LED lamp bead 531.Described light source output interface 63 correspondingly comprises the 4 road light source output interfaces 63 that arrange corresponding to described four groups of LED lamp bead, the effect of described PCB lamp board 50 is similar to the effect of the PCB lamp board 50 of the second embodiment, be that electrified light emitting is using supplementing as daily light source, when making that industrial scanner is not enough at light source, light is poor, also have and preferably scan effect.The quantity of described LED lamp bead 531 and power can be selected according to the needs of industrial scanner.
In the present invention, preferably, described light source power control system 6 comprises the communication interface 64 be electrically connected with IC program module 61, described scanner body comprises PC (PC) 18, described PC 18 is electrically connected with described communication interface 64, and described communication interface 64 is 485 communication interfaces 64.Described light source power control system 6 also comprises the switching signal input interface 65 be electrically connected with IC program module 61, described switching signal input interface 65 and key switch panel 19 and/or foot-operated 16 be electrically connected.The Main Function of described communication interface 64 and switching signal input interface 65 is the mode of operations starting industrial scanner, by described computer 18, key switch panel 19 and/or foot-operated 16, scanning work can be started through communication interface 64 and switching signal input interface 65.
In the present invention, preferably, described light source power control system 6 comprises the camera power supply interface 66 be electrically connected with IC program module 61, described camera power supply interface 66 is electrically connected with the camera 32 of photomoduel, in the present embodiment, described camera 32 can adopt the industrial camera 32 adopted in the first embodiment, connects camera 32 by camera power supply interface 66, primary responsibility scanning work.
Above-mentioned industrial camera 32, key switch panel 19, foot-operated 16, PC 18 can adopt the industrial camera 32, key switch panel 19, foot-operated 16, the PC 18 that use in existing those skilled in the art and the present invention, its structure is known to those skilled in the art with effect, does not repeat at this.
The course of work with the industrial scanner of light source power control system 6 of the preferred embodiments of the present invention: after light source power input interface 62 accesses power supply 10, the LED lamp bead 531 of 4 PCB lamp board 50 be connected with 4 road light source output interfaces 63 will glimmer, scanning work is started by the computer 18 be connected with 485 communication interfaces 64 or foot-operated 16 or the key switch panel 19 that are connected with switching signal input interface 65, camera 32 again by being connected with camera power supply interface 66 carries out scanning work, above-mentioned light source power input interface 62, the light-source brightness of road light source output interface 63 controls and 485 communication interfaces 64, between switching signal input interface 65 and camera power supply interface 66, Signal transmissions is all launched through IC program module 61, thus the work completed between modules.
As shown in Figure 1, Figure 2 and shown in Figure 10 to Figure 13, the industrial scanner of fourth embodiment of the invention adopts tumbling-type article carrying platform 1, described tumbling-type article carrying platform 1 comprises article carrying platform 11, the bearing base 12 be located on article carrying platform 11, and is installed on the several rotation pearls 13 of rotating relative to bearing base 12 on bearing base 12.
As shown in Figures 1 and 2, the article carrying platform 11 of the present embodiment is provided with key switch panel 19, described key switch panel 19 is provided with switch key, display screen etc., described industrial scanner also comprises column 2, and the photomoduel 3 be located on column 2, Light Source Compensation system 5 etc., described photomoduel 3, key switch panel 19, Light Source Compensation system 5 can adopt known by existing those skilled in the art or photomoduel 3 disclosed in above-described embodiment, key switch panel 19 and Light Source Compensation system 5, and described industrial scanner can also external PC.
As shown in Figure 10 to Figure 13, the improvements of the present embodiment are that described tumbling-type article carrying platform 1 arranges bearing base 12 on article carrying platform 11, and on bearing base 12, be provided with several rotation pearls 13 of rotating relative to bearing base 12.In the present embodiment, described several rotation pearl 13 is uniformly distributed on bearing base 12, preferably, as shown in Figure 10, described several rotation pearl 13 is uniformly distributed, so that heavier or that larger object is on article carrying platform 11 any position can accurately movement along the length direction of bearing base 12 and Width.
In the present embodiment, preferably, described rotation pearl 13 is for rotating steel ball, there is preferably intensity and hardness, there is longer serviceable life, described rotation pearl 13 is the rotation pearl 13 of spherical shape, the rotation of more convenient rotation pearl 13, certain described rotation pearl 13 can also adopt other hardness preferably material make, and other can be adopted to be easier to the planform of rotating, by rotating the setting of pearl 13, be positioned over heavier or larger object on tumbling-type article carrying platform 1 when artificial low force promotes, just can light mobile object by the rotation of rotating pearl 13.
As shown in FIG. 11 and 12, in the present embodiment, preferably, described tumbling-type article carrying platform 1 also comprises rotational support seat 14, described rotation pearl 13 is installed on rotational support seat 14, described rotational support seat 14 is fixed on bearing base 12, described rotation pearl 13 all-direction rotation on rotational support seat 14.In the present embodiment, described rotation pearl 13 is 180 ° to 360 ° rotations on rotational support seat 14, and the rotational angle rotating pearl 13 is comparatively large, improves the portability of object movement on article carrying platform 11.
As shown in Figure 10 and Figure 13, under preferable case, described industrial scanner also comprises for preventing dust or other object from falling into dust-proof web plate 15 in bearing base 12, described dust-proof web plate 15 is installed on described bearing base 12, described dust-proof web plate 15 is formed with several perforation 151, described several perforation 151 is rotated pearl 13 be oppositely arranged with several, and described several rotation pearl 13 exposes described several perforation 151.The setting of described dust-proof web plate 15 can prevent dust or other object from falling in bearing base 12 effectively, avoids the rotation of dust or other object contributions bearing base 12 and rotation pearl 13.
In the present embodiment, described bearing base 12 is the steel plate body adopting steel plate to make, described dust-proof web plate 15 is the stainless steel plate body adopting corrosion resistant plate to make, the thickness of described bearing base 12 is greater than the thickness of described dust-proof web plate 15, because bearing base 12 needs the power that tolerance is larger, and installation and the rotation of pearl 13 are rotated in carrying, thus thickness is thicker, described dust-proof web plate 15 needs convenient installation and needs to play decoration and dust-proof effect, thus adopts comparatively frivolous stainless steel plate body.Described perforation 151 is circular hole relative to the rotation pearl 13 of spherical shape, rotate pearl 13 and expose described perforation 151, be positioned over heavier or larger object on tumbling-type article carrying platform 1 when artificial low force promotes, being rotated by the described rotation pearl 13 that exposes just can light mobile object, and avoids dust or other object enters the rotation affecting rotation pearl 13.
As shown in Figure 14 and Figure 15, the industrial scanner of fifth embodiment of the invention adopts presser type article carrying platform 1', described presser type article carrying platform 1' comprises article carrying platform 11, the bearing base 12' be located on article carrying platform 11, and is installed on the pressing plate 17 for flattening object to be scanned on bearing base 12' pivotly.
As shown in Fig. 1 and Figure 14, the article carrying platform 11 of the present embodiment is similar to the article carrying platform 11 of the 4th embodiment, described article carrying platform 11 is provided with key switch panel 19, described key switch panel 19 is provided with switch key, display screen etc., described industrial scanner also comprises column 2, be located at the photomoduel 3 on column 2, Light Source Compensation system 5, described photomoduel 3, key switch panel 19, Light Source Compensation system 5 can adopt known by existing those skilled in the art or photomoduel 3 disclosed in above-described embodiment, key switch panel 19 and Light Source Compensation system 5, and described industrial scanner can also external PC.
As shown in Figure 14 and Figure 15, the improvements of the present embodiment are that described presser type article carrying platform 1' arranges bearing base 12' on article carrying platform 11, and are rotatably mounted in the pressing plate 17 for flattening object to be scanned on bearing base 12'.Object to be scanned is positioned on bearing base 12', and is flattened by pressing plate 17, so that scan the object of easily mobile, distortion or fold, such as: silk, paper, cloth, sheepskin volume ancient painting etc. scans.
In the present embodiment, one end of described pressing plate 17 is pivotally connected on bearing base 12', to be opened relative to bearing base 12' by the other end and put into object to be scanned, described pressing plate 17 is 0 ° to 90 ° relative to the anglec of rotation of bearing base 12', can put into object to be scanned easily; And, described pressing plate 17 can be positioned certain anglec of rotation, such as: 45 °, 60 °, pressing plate 17 is connected on bearing base 12' at this anglec of rotation place, so that carry out detail process to the object to be scanned be positioned on bearing base 12', such as: the position regulating object to be scanned, make object to be scanned more smooth.Described pressing plate 17 is crimped on object to be scanned, need to avoid affecting the scanning effect that photomoduel 3 treats scanning object, thus described pressing plate 17 adopts transparent material to make, preferably, described pressing plate 17 adopts tempered glass to make, can ensure not affect scanning effect, there is again preferably durability.The surface smoothing of described bearing base 12' is arranged, can be the steel plate body adopting steel plate to make, the materials and structures be positioned on bearing base 12' that object to be scanned can be made smooth tempered glass equally also can be adopted to make, as long as all can be used for bearing base 12'.
The course of work of the multifunctional industrial scanner of the fifth embodiment of the present invention: relative to bearing base 12' Unscrew pressing plate 17, object to be scanned is entirely positioned on bearing base 12', then relative to bearing base 12' by pressing plate 17 rotary closing, object to be scanned (such as: cloth, sheepskin volume ancient painting) flattens in bearing base 12' by pressing plate 17, make object to be scanned smooth, can effectively avoid object to be scanned in scanning process to occur the problems such as movement, distortion or fold, scanning effect is better.
In sum, the present invention at least has following beneficial effect:
1, multifunctional industrial scanner of the present invention can effectively solve when scanning the object of different-thickness, the technical matters of the picture of different scanning precision can be obtained, by rational height regulating system, described height adjusting system comprises guide rail, the lifting motor be installed on guide rail, and described guide rails assembling is on column; Described photomoduel is installed on guide rail, and moves up and down along guide rail under the drive of lifting motor, thus the distance making scanned surface and industrial camera keep fixing, the picture with splendid scanning accuracy can be photographed.And, ultrasonic range finder, Fibre Optical Sensor that described height adjusting system also comprises PLC module and is electrically connected with PLC module, the control circuit board of described lifting motor is also electrically connected with PLC module, can ensure that industrial scanner is when scanning different-thickness object, by detecting height and automatically transferring scanning height, to reach best scanning accuracy.
2, the problem that light source is not enough, light is poor existed when the present invention's industry scanner effectively can solve existing industrial scanner scanning, can be used in carrying out Light Source Compensation to industrial scanner, be mainly used in the Light Source Compensation between subject and camera lens, when guaranteeing to take, light is clear, bright, thus the image color reaching the acquisition after making scanning is clear, bright object.Further, by arranging lampshade, being conducive to LED lamp bead and being dispelled the heat by lampshade, prevent the temperature of PCB and LED lamp bead too high, extend the serviceable life of PCB and LED lamp bead.
3, industrial scanner of the present invention is by arranging light source power control system, the reception of adjustment to the brightness of light source and working signal can be realized, thus control industrial scanner unlatching light source and carry out scanning work, make light during camera shot object clear, bright, thus the object that the image color obtained after reaching scanning is clear, bright.
4, multifunctional industrial scanner of the present invention can adopt tumbling-type article carrying platform, comprises article carrying platform, the bearing base be located on article carrying platform, and is installed on the several rotation pearls of rotating relative to bearing base on bearing base.The industrial scanner with tumbling-type article carrying platform of the present invention is when scanning heavy or larger object, only need manually easily to promote object, rotating that pearl rolls just can light mobile object, no longer needing manually wastes time and energy in a large number moves, improve the portability of object movement on article carrying platform, security and convenience, and when adopting this industrial scanner with tumbling-type article carrying platform to move heavier or larger object, the location comparison of the object after moving is accurate, and the image quality obtained after scanning is better; And, be provided with dust-proof web plate further, described dust-proof web plate is formed with several perforation, described several perforation and severally rotate pearl and be oppositely arranged, described several rotation pearl exposes described several perforation, the setting of described dust-proof web plate does not affect the rotation of rolling pearl, and can effectively prevent dust or other object from falling in bearing base, affects bearing base and hinders the rotation of rotating pearl.
5, multifunctional industrial scanner of the present invention can adopt presser type article carrying platform, described presser type article carrying platform comprises article carrying platform, the bearing base for placing object to be scanned be located on article carrying platform, and is rotatably mounted in the transparent pressing plate for flattening object to be scanned on bearing base; Entirely be positioned on bearing base by object to be scanned by described presser type article carrying platform, and flattened by pressing plate, can effectively avoid object to be scanned in scanning process to occur the problems such as movement, distortion or fold, scanning effect is better.
Although illustrate and describe embodiments of the invention, those having ordinary skill in the art will appreciate that: can carry out multiple change, amendment, replacement and modification to these embodiments when not departing from principle of the present invention and aim, scope of the present invention is by claim and equivalents thereof.
Claims (10)
1. a multifunctional industrial scanner, is characterized in that, described multifunctional industrial scanner comprises article carrying platform for placing object to be scanned, be located at column on article carrying platform and photomoduel; Described industrial scanner also comprises height adjusting system, and described height adjusting system comprises guide rail, the lifting motor be installed on guide rail, and described guide rails assembling is on column; Described photomoduel is installed on guide rail, and moves up and down along guide rail under the drive of lifting motor.
2. multifunctional industrial scanner according to claim 1, is characterized in that, described height adjusting system also comprises the PLC module of the executive signal for receiving and send height adjusting system, and described lifting motor is electrically connected with PLC module; Described PLC module is installed in described article carrying platform.
3. multifunctional industrial scanner according to claim 2, it is characterized in that, described height adjusting system also comprises the ultrasonic range finder for detecting the distance between photomoduel and scanning object surface, described ultrasonic range finder is installed on the sidewall of described column, and described ultrasonic range finder is electrically connected with described PCL module; And described height adjusting system also comprises the Fibre Optical Sensor for responding to object to be scanned, and described Fibre Optical Sensor is installed on article carrying platform, described Fibre Optical Sensor is electrically connected with described PCL module.
4. multifunctional industrial scanner according to claim 2, is characterized in that, described column comprises shell, and described guide rail and lifting motor are installed in described shell; Described photomoduel comprises housing and is installed on the camera on housing, and the shell that described housing is installed on described column is connected with guide rail; Described lifting motor comprise motor body and be connected with motor body for controlling the control circuit board that motor body operates, described control circuit board is electrically connected with described PCL module.
5. multifunctional industrial scanner according to claim 1, it is characterized in that, described multifunctional industrial scanner also comprises the Light Source Compensation system being installed on column both sides, described Light Source Compensation system comprises PCB lamp board, and described PCB lamp board comprises PCB and is installed on the LED light source in PCB; Described LED light source comprises the array LED lamp bead be located in PCB, often organizes LED lamp bead and comprises several LED lamp bead.
6. multifunctional industrial scanner according to claim 5, it is characterized in that, described PCB comprises I/O power board, the array light source module that arrange corresponding to described array LED lamp bead and the first power module, the second source module that are electrically connected with I/O power board, and described array LED lamp bead is electrically connected with I/O power board, the first power module, second source module respectively by array light source module; The electric current of described first power module and voltage are less than electric current and the voltage of second source module.
7. multifunctional industrial scanner according to claim 5, is characterized in that, described multifunctional industrial scanner also comprises light source power control system, key switch panel, rides;
Described light source power control system comprises IC program module, the light source power input interface be electrically connected with IC program module, light source output interface, communication interface, switching signal input interface and camera power supply interface, described light source power input interface is connected with power electric, described light source output interface is electrically connected with PCB lamp board, the external computer of described communication interface, described switching signal input interface and key switch panel and/or to be foot-operatedly electrically connected; Described camera power supply interface is electrically connected with photomoduel.
8. multifunctional industrial scanner according to claim 5, is characterized in that, described Light Source Compensation system also comprises lampshade, and described lampshade is installed in PCB, and described LED light source is positioned at described lampshade; Described lampshade comprises the canopy main body for dispelling the heat and is located at the light penetrating object for printing opacity on canopy main body, and described canopy main body is aluminum alloy body, and described light penetrating object is the light penetrating object that glass or transparent material are made.
9. multifunctional industrial scanner according to claim 1, it is characterized in that, the article carrying platform of described multifunctional industrial scanner adopts tumbling-type article carrying platform, described tumbling-type article carrying platform comprises article carrying platform, the bearing base be located on article carrying platform, and is installed on the several rotation pearls of rotating relative to bearing base on bearing base; Described multifunctional industrial scanner also comprises for preventing dust or other object from falling into dust-proof web plate in bearing base, described dust-proof web plate is installed on the top of described several rotation pearl, described dust-proof web plate is formed with several perforation, described several perforation and severally rotate pearl and be oppositely arranged, described several rotation pearl exposes described several perforation.
10. multifunctional industrial scanner according to claim 1, it is characterized in that, the article carrying platform of described multifunctional industrial scanner adopts presser type article carrying platform, described presser type article carrying platform comprises article carrying platform, the bearing base for placing object to be scanned be located on article carrying platform, and is rotatably mounted in the pressing plate for flattening object to be scanned on bearing base; One end of described pressing plate is pivotally connected on bearing base, and described pressing plate is transparent pressing plate.
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| CN201510848728.4A CN105300360A (en) | 2015-11-26 | 2015-11-26 | Multifunctional industrial scanner |
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| CN201510848728.4A CN105300360A (en) | 2015-11-26 | 2015-11-26 | Multifunctional industrial scanner |
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