CN105256431B - A kind of high-performance fiber warping machine - Google Patents
A kind of high-performance fiber warping machine Download PDFInfo
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- CN105256431B CN105256431B CN201510727896.8A CN201510727896A CN105256431B CN 105256431 B CN105256431 B CN 105256431B CN 201510727896 A CN201510727896 A CN 201510727896A CN 105256431 B CN105256431 B CN 105256431B
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Abstract
The invention discloses a kind of high-performance fiber warping machine, including creel, the first yarn guide, the second yarn guide, Zhan Shapu yarns mechanism, draw-off mechanism, gumming mechanism, heating arrangements, cooling body and the rolling-up mechanism set gradually；First yarn guide changes the arrangement angle of the high-performance fiber beam on creel, is allowed to be arranged vertically；The high-performance fiber beam of vertical arrangement is adjusted to horizontally arranged by the second yarn guide, and two layers above and below being divided into；High-performance fiber beam spreading is opened and paved by Zhan Shapu yarns mechanism by high frequency oscillation, can not only make the arrangement of monofilament high-performance fiber uniform, additionally it is possible to eliminate the crack between monofilament high-performance fiber；Draw-off mechanism conveys the high-performance fiber arranged backward；High-performance fiber after warping is made pre-setting fabric and wound again by gumming mechanism, heating arrangements and cooling body, the problem of carbon fiber warping backward pull control is solved, technical barrier prepared by follow-up link carbon fiber pre-setting fabric and shuffling pre-setting fabric has been cracked.
Description
Technical field
The present invention relates to a kind of high-performance fiber warping machine.
Background technology
High-performance fiber such as carbon fiber etc., is made up of per a branch of carbon fiber thousands of monofilament carbon fibers, therefore whole
Through when can not be directly using the warping machine of conventional yarn, but need first to open high-performance fiber beam spreading to flatten again, due to
It is too many per the monofilament carbon fiber quantity in a branch of carbon fiber, thus be not easy after flattening of scattering it is evenly distributed, and between monofilament
Easily there is larger gap.
Relied in addition, carbon fiber is the crucial reinforcing material of carbon fibre composite and carrying, it is multiple in high-performance carbon fibre
In the preparation process of condensation material, the not only good fiber strength agent of GPRS, matrix resin, setting process, fiber volume fraction
Etc. technology, it is often more important that control and realize the straight evenly distributed and tension compliance of fiber, but due to carbon fiber surface at
Reason agent does not possess the characteristic of fiber sizing and fiber adhesion so that can be bounced back and flexural deformation after the completion of carbon fibre stretching, seriously
Constrain low cost, the industrialization manufacture of carbon fibre composite.
The content of the invention
It is an object of the invention to provide one kind is simple in construction, high-performance fiber beam spreading can be carried out and put down, and be allowed to uniform row
The high-performance fiber warping machine of row.
Realizing the technical scheme of the object of the invention is：A kind of high-performance fiber warping machine, including set gradually creel,
One yarn guide, the second yarn guide, Zhan Shapu yarns mechanism, draw-off mechanism and rolling-up mechanism；First yarn guide changes on creel
High-performance fiber beam arrangement angle, be allowed to be arranged vertically；Second yarn guide is by the high-performance fiber beam of vertical arrangement
It is adjusted to horizontally arranged, and two layers above and below being divided into；The Zhan Shapu yarns mechanism shakes by high-performance fiber Shu Zhankai, and by high frequency
Swinging arranges the high-performance fiber horizontal homogeneous after expansion；The draw-off mechanism conveys the high-performance fiber arranged backward.
The Zhan Shapu yarns mechanism includes upper bracket, lower carriage, exhibition yarn roller and left and right oscillation device；The upper bracket is with
The distance between support is adjustable；The lower end of the upper bracket and the upper end of lower carriage are uniformly alternately provided with many exhibition yarn rollers；
The left and right oscillation device is fixed on upper bracket, and drives exhibition yarn roller on upper bracket or so vibration.
The left and right oscillation device of the Zhan Shapu yarns mechanism includes motor, power transmission shaft, multiple eccentric cams and multiple connections
Device；The motor is fixed on upper bracket；One end of the power transmission shaft couples with the output shaft of motor；The multiple eccentric cam
It is uniformly fixed on power transmission shaft, and is corresponded by the exhibition yarn roller on connector and upper bracket；One end of the connector
The end of exhibition yarn roller is fixed on, the periphery of the other end and eccentric cam is slidably connected.
The draw-off mechanism uses three roller draw-off mechanisms.
A kind of high-performance fiber warping machine, in addition to the gluing machine being successively set between draw-off mechanism and rolling-up mechanism
Structure, heating arrangements and cooling body.
The gumming mechanism uses dusting formula gumming mechanism or glue-spray type gumming mechanism.
A kind of high-performance fiber warping machine, in addition to it is arranged on the centrifugation paper unreeling structure above rolling-up mechanism.
Above-mentioned technical proposal is employed, the present invention has following beneficial effect：(1) Zhan Shapu yarns mechanism of the invention leads to
Cross high frequency oscillation and open high-performance fiber beam spreading and pave, can not only make the arrangement of monofilament high-performance fiber uniform, additionally it is possible to eliminate single
Crack between silk high-performance fiber.
(2) high frequency oscillation of exhibition yarn roller of the invention drives one group of eccentric cam to realize by motor, simple in construction, fortune
Row is stable.
(3) draw-off mechanism of the invention uses three roller draw-off mechanisms, tension uniform, stably.
(4) present invention sets up gumming mechanism, heating arrangements and cooling body between draw-off mechanism and rolling-up mechanism, whole
After the completion of, the setting agent with the epoxy resin same sex is sowed, after heating, carbon fiber bonding is turned into whole by setting agent melting
Body, is made pre-setting fabric and winds again, solves the problem of carbon fiber warping backward pull control, has cracked follow-up link carbon fiber
Technical barrier prepared by pre-setting fabric and shuffling pre-setting fabric.
(5) present invention sets centrifugation paper unreeling structure above rolling-up mechanism, it is to avoid special high-performance fiber is in winding
Overlap between layers.
Brief description of the drawings
In order that present disclosure is easier to be clearly understood, it is right below according to specific embodiment and with reference to accompanying drawing
The present invention is described in further detail, wherein
Fig. 1 is structural representation of the invention.
Fig. 2 is enlarged drawing at Fig. 1 A.
Fig. 3 is Fig. 1 top view.
Fig. 4 is enlarged drawing at Fig. 3 B.
In accompanying drawing marked as：
Creel 1, the first yarn guide 2, the second yarn guide 3, Zhan Shapu yarns mechanism 4, upper bracket 41, lower carriage 42, exhibition yarn roller
43rd, left and right oscillation device 44, motor 441, power transmission shaft 442, eccentric cam 443, connector 444, draw-off mechanism 5, gumming mechanism
6th, heating arrangements 7, cooling body 8, rolling-up mechanism 9.
Embodiment
(embodiment 1)
See Fig. 1 to Fig. 4, the high-performance fiber warping machine of the present embodiment, including creel 1, the first yarn guide set gradually
2nd, the second yarn guide 3, Zhan Shapu yarns mechanism 4, draw-off mechanism 5, gumming mechanism 6, heating arrangements 7, cooling body 8 and rolling-up mechanism
9, and it is arranged on the centrifugation paper unreeling structure 10 of the top of rolling-up mechanism 9.
First yarn guide 2 changes the arrangement angle of the high-performance fiber beam on creel 1, is allowed to be arranged vertically.Second guide
The high-performance fiber beam of vertical arrangement is adjusted to horizontally arranged by frame 3, and two layers above and below being divided into.Zhan Shapu yarns mechanism 4 is by high property
Energy fibre bundle expansion, and arrange the high-performance fiber horizontal homogeneous after expansion by high frequency oscillation.Draw-off mechanism 5 will be arranged
High-performance fiber convey backward.Draw-off mechanism 5 uses three roller draw-off mechanisms.Gumming mechanism 6 using dusting formula gumming mechanism or
Person's glue-spray type gumming mechanism.
Zhan Shapu yarns mechanism 4 includes upper bracket 41, lower carriage 42, exhibition yarn roller 43 and left and right oscillation device 44.Upper bracket 41
It is adjustable with the distance between lower carriage 42.The lower end of upper bracket 41 and the upper end of lower carriage 42 are uniformly alternately provided with many exhibitions
Yarn roller 43.Left and right oscillation device 44 is fixed on upper bracket 41, and drives the exhibition yarn roller 43 or so on upper bracket 41 to vibrate.
The left and right oscillation device 44 of Zhan Shapu yarns mechanism 4 includes motor 441, power transmission shaft 442, the and of multiple eccentric cams 443
Multiple connectors 444.Motor 441 is fixed on upper bracket 41.One end of power transmission shaft 442 couples with the output shaft of motor 441.It is many
Individual eccentric cam 443 is uniformly fixed on power transmission shaft 442, and passes through the exhibition yarn roller 43 1 on connector 444 and upper bracket 41
One correspondence.One end of connector 444 is fixed on the end of exhibition yarn roller 43, and the periphery of the other end and eccentric cam 443 is slidably connected.
The high-performance fiber warping machine of the present embodiment changes the high-performance fiber beam on creel 1 by the first yarn guide 2
Arrangement angle, is allowed to be arranged vertically；The high-performance fiber beam of vertical arrangement is adjusted to horizontally arranged by the second yarn guide 3, and point
For two layers up and down；High-performance fiber Shu Zhankai is made monofilament high-performance fine by Zhan Shapu yarns mechanism 4 by opening up the high frequency oscillation of yarn roller
Dimension arrangement is uniform, and eliminates the crack between monofilament high-performance fiber, and the monofilament high-performance fiber arranged is by leading
Drawing mechanism 5 is conveyed backward.Because monofilament high-performance fiber is by dissipating yarn and opening up the process of yarn, directly winding can cause the high property of monofilament
The retraction of energy fiber, also has detrimental effect, therefore installed gumming mechanism 6, heating arrangements 7 and cooler additional to the use in rear road
Structure 8, makes the arrangement of monofilament high-performance fiber is stereotyped to wind again.Again because special high-performance fiber is wound not by exhibition yarn is stereotyped
Ergosphere is overlapping with layer, therefore in the centrifugation paper unreeling structure 10 of the top of rolling-up mechanism 9, so as to add the materials such as centrifugation paper in winding
Material.
Particular embodiments described above, has been carried out further in detail to the purpose of the present invention, technical scheme and beneficial effect
Describe in detail it is bright, should be understood that the foregoing is only the present invention specific embodiment, be not intended to limit the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements done etc., should be included in the guarantor of the present invention
Within the scope of shield.
Claims (5)
1. a kind of high-performance fiber warping machine, it is characterised in that：Including the creel (1) set gradually, the first yarn guide (2),
Two yarn guides (3), Zhan Shapu yarns mechanism (4), draw-off mechanism (5) and rolling-up mechanism (9)；First yarn guide (2) changes yarn
The arrangement angle of high-performance fiber beam on frame (1), is allowed to be arranged vertically；Second yarn guide (3) is by the height of vertical arrangement
Performance fibers beam is adjusted to horizontally arranged, and two layers above and below being divided into；The Zhan Shapu yarns mechanism (4) is by high-performance fiber beam exhibition
Open, and the high-performance fiber horizontal homogeneous after expansion is arranged by high frequency oscillation；The draw-off mechanism (5) is by the height arranged
Performance fibers are conveyed backward；The Zhan Shapu yarns mechanism (4) includes upper bracket (41), lower carriage (42), exhibition yarn roller (43) and a left side
Right oscillation device (44)；The upper bracket (41) and the distance between lower carriage (42) are adjustable；The lower end of the upper bracket (41)
Many exhibition yarn rollers (43) are uniformly alternately installed with the upper end of lower carriage (42)；The left and right oscillation device (44) is fixed on
On support (41), and drive exhibition yarn roller (43) the left and right vibration on upper bracket (41)；Also include being successively set on draw-off mechanism (5)
Gumming mechanism (6), heating arrangements (7) and cooling body (8) between rolling-up mechanism (9).
2. a kind of high-performance fiber warping machine according to claim 1, it is characterised in that：The Zhan Shapu yarns mechanism (4)
Left and right oscillation device (44) include motor (441), power transmission shaft (442), multiple eccentric cams (443) and multiple connectors
(444)；The motor (441) is fixed on upper bracket (41)；One end of the power transmission shaft (442) and the output of motor (441)
Axle couples；The multiple eccentric cam (443) is uniformly fixed on power transmission shaft (442), and passes through connector (444) and upper branch
Exhibition yarn roller (43) on frame (41) is corresponded；One end of the connector (444) is fixed on the end of exhibition yarn roller (43), another
The periphery with eccentric cam (443) is held to be slidably connected.
3. a kind of high-performance fiber warping machine according to claim 1, it is characterised in that：The draw-off mechanism (5) uses
Three roller draw-off mechanisms.
4. a kind of high-performance fiber warping machine according to claim 1, it is characterised in that：The gumming mechanism (6) uses
Dusting formula gumming mechanism or glue-spray type gumming mechanism.
5. a kind of high-performance fiber warping machine according to claim 1, it is characterised in that：Also include being arranged on rolling-up mechanism
(9) the centrifugation paper unreeling structure (10) above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510727896.8A CN105256431B (en) | 2015-10-30 | 2015-10-30 | A kind of high-performance fiber warping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510727896.8A CN105256431B (en) | 2015-10-30 | 2015-10-30 | A kind of high-performance fiber warping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105256431A CN105256431A (en) | 2016-01-20 |
| CN105256431B true CN105256431B (en) | 2017-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510727896.8A Active CN105256431B (en) | 2015-10-30 | 2015-10-30 | A kind of high-performance fiber warping machine |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108214981A (en) * | 2018-03-07 | 2018-06-29 | 常州市新创智能科技有限公司 | The fine device of continuous lod thermoplastic sheet preheating exhibition |
| CN109230870B (en) * | 2018-10-12 | 2023-07-07 | 常州市新创智能科技有限公司 | Grouping moment control device and method for carbon fiber spreading creel |
| CN110578203B (en) * | 2019-10-18 | 2021-06-01 | 常州市新创智能科技有限公司 | One-way high-speed warp knitting machine |
| CN114228023B (en) * | 2021-12-15 | 2023-02-28 | 北京化工大学 | Hot press molding method and device for double-component single polymer composite material product |
| CN116007440A (en) * | 2023-03-24 | 2023-04-25 | 河北天科瑞格新材料科技有限公司 | Bulletproof and stab-resistant material, and preparation method and application thereof |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB388406A (en) * | 1931-08-24 | 1933-02-24 | British Celanese | Improvements in and relating to the twisting and winding of yarn |
| CH418998A (en) * | 1964-07-22 | 1966-08-15 | Benninger Ag Maschf | Method for overturning a warping belt that has been pulled off a warping gate and is to be wound up on a warping machine and device for carrying out this method |
| CN101818425B (en) * | 2010-03-26 | 2012-07-18 | 大连橡胶塑料机械股份有限公司 | Vibrating and flattening device for impregnation production line of carbon fiber prepreg |
| CN203096286U (en) * | 2012-12-11 | 2013-07-31 | 韩磊 | Glass fiber warping machine |
| CN103469407B (en) * | 2013-09-16 | 2016-02-24 | 海宁市成达经编有限公司 | A kind of warping machines |
| CN203904575U (en) * | 2014-04-16 | 2014-10-29 | 陈佑 | Swinging and vibrating device of yarn relieving part of mother-yarn warping machine |
| CN205115733U (en) * | 2015-10-30 | 2016-03-30 | 常州市新创复合材料有限公司 | High -performance fiber warper |
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Address after: No. 26-2, Tang Zhuang bridge, Luo Xi Town, Xinbei District, Changzhou City, Jiangsu Province Patentee after: Changzhou New Intelligent Technology Co., Ltd. Address before: 213000, No. 18, silver mountain road, Xixia villa town, Xinbei District, Jiangsu, Changzhou Patentee before: Newtry Composite Co., Ltd. |