CN206085722U - A coiler that is used for pipeline and reinforcing band material compound - Google Patents
A coiler that is used for pipeline and reinforcing band material compound Download PDFInfo
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- CN206085722U CN206085722U CN201621118339.2U CN201621118339U CN206085722U CN 206085722 U CN206085722 U CN 206085722U CN 201621118339 U CN201621118339 U CN 201621118339U CN 206085722 U CN206085722 U CN 206085722U
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Abstract
The utility model discloses a coiler that is used for pipeline and reinforcing band material compound. Include main part, wire roller, tep reel device, hinder device, guide support mechanism and conduction band device soon, the main part is fixed with first beam barrel, be fixed with carousel mechanism on the first beam barrel, the wire roller is fixed in the main part, hindering soon the device and fixing the one end at first beam barrel, the wire roller lies in the other end of beam barrel, guide support mechanism and conduction band device are all fixed in carousel mechanism, and guide support mechanism passes through rail block with the conduction band device and is connected. The utility model discloses a carry out the coiler device that strengthens to the surface strength of pipeline, this coiler is used for the reinforcing band material to twine the complex on the pipeline surface, has and twines different types of reinforcing band material simultaneously to, can be the on line accurate winding pitch of reinforcing band material, the winding angle of adjusting, and, guaranteeing the stable business turn over of pipeline, one shot forming has high efficiency, high output rate and the high quality of product.
Description
Technical field
The utility model belongs to pipe winding machine equipment technical field, more particularly to a kind of to be used for pipeline and strengthen band
Compound wrapping machine.
Background technology
With extensive application of the compound pipeline complex pipeline in oil, gas and water transport, the demand of high-quality novel pipeline is increasing.
Fiber band strengthens thermoplastic pipe and uses fiber band to replace traditional filamentary material as enhancement layer, changes the original mesh of enhancement layer
Structure, improves the combination property of pipeline.Strengthen band in the surface wrap of pressure pipeline etc., wrapping machine is completely wound technique
Special equipment, and at present country's wrapping machine is only capable of for winding filamentary material, to band and the composite winding equipment of pipe surface
Also do not occur.
The pipelines such as traditional oil transportation, gas and water are generally the hard tubes such as fiberglass, water gas pipe, because the shortcoming of itself is much high
Mountain, river course, forest etc. cannot use, and can use flexible composite pipe to substitute with the occasion of hard tube.The update of hard tube
And new pipeline network construction demand brings great market for flexible composite pipe.
Glass fiber reinforcement band adopts high-temperature-resistant high type glass fiber, Jing special process to process.With resistance to height
The features such as temperature, insulation, insulation, fire protection flame retarding, corrosion-resistant, ageing-resistant, against weather, high intensity, smooth in appearance.Can be same
When PE inner tubes multilayer strengthened wind, improve the service life of PE inner tubes, strengthen the winding of band for pipeline pressure, design is a kind of
For the pipe fitting wrapping machine compound with band is strengthened.
Utility model content
The purpose of this utility model is to provide a kind of wrapping machine compound with band is strengthened for pipeline, by for pipe
The surface strength in road carries out enhanced wrapping machine device, the wrapping machine be used to strengthening band be wound in pipe surface it is compound,
Accurate adjustment can strengthen pitch, winding angle that band winds online, with high efficiency, high yield and product high-quality product
Matter, solving existing pipe surface strengthens technical sophistication, the low problem of efficiency.
To solve above-mentioned technical problem, the utility model is achieved through the following technical solutions:
The utility model is a kind of wrapping machine compound with band is strengthened for pipeline, including main body, Wire guide roller, tep reel dress
Put, hinder cyclone, guiding mechanism and belt-guiding device;The main body is fixed with the first beam barrel;It is fixed on first beam barrel
There is rotating disk mechanism;The Wire guide roller is fixed in main body;The resistance cyclone is fixed on one end of the first beam barrel, the Wire guide roller
Positioned at the other end of beam barrel;The guiding mechanism and belt-guiding device are each attached on rotating disk mechanism, the guide support machine
Structure is connected with belt-guiding device by guide rail slide block.
Further, the rotating disk mechanism includes conductive mechanism, the second beam barrel, belt wheel mechanism and fixed disk;Described second
Beam barrel is rotatably assorted with the first beam barrel.The rotating disk mechanism is attached with motor fixed in main body by synchronous pulley mechanism;
The conductive mechanism adopts wiper mechanism, for being powered to belt disc device and belt-guiding device.
Further, the belt disc device is fixed on the second beam barrel of rotating disk mechanism;The belt disc device includes rotating
Axle and chuck, are fixed on belt disc device by chuck by band is strengthened.Clamp band is strengthened in batch on belt disc device,
The belt disc device is supported the use with belt-guiding device, and a belt disc device and a belt-guiding device coordinate, and according to winding band is strengthened
The number of plies or performance different group belt disc devices, generally two groups or four groups of belt disc devices are set.
Further, the Wire guide roller, the first beam barrel and resistance cyclone are on same center line.
Wherein, Wire guide roller is acted on using the tension guide of two pairs of longitudinally staggered guide roller mechanism group twin conduits.
Principle of the present utility model is:
When the winding mechanism enforcement for strengthening band is carried out to pipeline, by the way that pipeline is passed through into Wire guide roller, by first axle
The resistance cyclone clamping pipe of cylinder one end so that pipeline is along rectilinear movement, it is to avoid the rotation of pipeline;By the of rotating disk mechanism
The belt-guiding device that two beam barrel the week side of boss are fixed, the enhancing band on belt disc device is directed on pipeline, is driven by drive mechanism
Rotating disk mechanism causes enhancing band to be wound on pipeline.
The utility model has the advantages that:
1st, the utility model carries out enhanced wrapping machine device for the surface strength of pipeline, and the wrapping machine is used to strengthen band
Material be wound in pipe surface it is compound, with simultaneously wound different types of enhancing band, further, it is possible to online accurate adjustment
Strengthen pitch, the winding angle of band winding, and, it is ensured that the turnover of pipeline stabilization, one-shot forming, with high efficiency, high production
Rate and product high-quality quality.
2nd, clamping of the resistance cyclone that wrapping machine of the present utility model is provided with to pipeline, while passing through position adjusting mechanism
Apply pressure so that pipeline is while along straight-line displacement, it is to avoid pipeline rotates, improve stablizing in pipeline manufacturing process
Property, the sprocket wheel pedrail mechanism of employing, by the outer layer and tube contacts of rubber, it is to avoid cause to damage to pipe surface.
3rd, the belt-guiding device that wrapping machine of the present utility model is provided with is used to adjust from enhancing with the increasing after drawing on tep reel
The adjust automatically of the tension force of strong band, improves the structural flexibility of the belt-guiding device, and the mode that can flexibly move carries out the tune of position
It is whole, carried out flexible adjustment by the tension force for strengthening band, it is ensured that strengthen belt tension and stablize, improve product quality, and, can adjust
Section strengthens the pitch that band winds on pipeline.
Certainly, implement arbitrary product of the present utility model to it is not absolutely required to while reaching all the above advantage.
Description of the drawings
In order to be illustrated more clearly that the technical scheme of the utility model embodiment, below will be to making required for embodiment description
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present utility model,
For those of ordinary skill in the art, on the premise of not paying creative work, can be with according to these accompanying drawings acquisitions
Other accompanying drawings.
Fig. 1 is a kind of structural front view of wrapping machine compound with band is strengthened for pipeline of the present utility model;
Fig. 2 is a kind of structure left view of wrapping machine compound with band is strengthened for pipeline of the present utility model;
Fig. 3 is a kind of structure upward view of wrapping machine compound with band is strengthened for pipeline of the present utility model;
Fig. 4 is a kind of structure right view of wrapping machine compound with band is strengthened for pipeline of the present utility model;
1- main bodys, 2- Wire guide rollers, the beam barrels of 3- first, 4- motors, 5- belt disc devices, 6- resistance cyclones, 7- guide support machines
Structure, 8- belt-guiding devices, 9- rotating disk mechanisms.
Specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The all other embodiment for being obtained, belongs to the scope of the utility model protection.
In description of the present utility model, it is to be understood that term " perforate ", " on ", D score, " thickness ", " top ",
" in ", " length ", " interior ", indicating position or the position relationship such as " surrounding ", be for only for ease of description the utility model and simplification
Description, rather than indicate or imply that the component or element of indication must have specific orientation, with specific azimuth configuration and behaviour
Make, therefore it is not intended that to restriction of the present utility model.
Refer to shown in Fig. 1-4, the utility model is a kind of wrapping machine compound with band is strengthened for pipeline, pipeline bag
Metallic conduit, nonmetal pipeline are included, based on the enhancing band composite winding of nonmetal pipeline.The wrapping machine includes main body 1, leads
Line roller 2, belt disc device 5, resistance cyclone 6, guiding mechanism 7 and belt-guiding device 8;Strengthen band and typically select glass fibre
Band, the material has soft texture, lightweight, with high temperature resistant, insulation, insulation, fire protection flame retarding, it is corrosion-resistant, ageing-resistant,
The features such as against weather, high intensity, smooth in appearance.
Main body 1 is fixed with the first beam barrel 3;The main body 1 is used to support Wire guide roller 2, belt disc device 5, resistance cyclone 6, guiding
Supporting mechanism 7 and belt-guiding device 8;Motor 4 is fixed with the bedplate of main body 1, by Motor drive rotating disk mechanism 9 so that
Belt-guiding device 8 is rotated, for strengthening winding of the band to pipeline.Guiding mechanism 7 is horizontal on rotating disk mechanism 9 to be fixed on
The guide rail slide block mechanism of good longitudinal direction, the belt-guiding device 8 is fixed on the slide block of guide rail slide block mechanism, it is ensured that belt-guiding device 8 along
The guide rail displacement of guide rail slide block mechanism.
Rotating disk mechanism 9 is fixed with first beam barrel 3, for the rotation of belt disc device 5 and belt-guiding device 8, so as to pipeline
Carry out composite winding;
Wire guide roller 2 is fixed on the body 1, it is ensured that pipeline enters fashionable, it is to avoid damage to pipe surface also, pipeline is entered
Row is oriented to so that pipeline is in line output along the first beam barrel 3, and then ensures the uniformity of winding enhancing band;
Resistance cyclone 6 is fixed on one end of the first beam barrel 3, and Wire guide roller 2 is located at the other end of beam barrel 3;
Guiding mechanism 7 and belt-guiding device 8 are each attached on rotating disk mechanism 9, guiding mechanism 7 and belt-guiding device 8
Connected by guide rail slide block.
Wherein as shown in figure 1, rotating disk mechanism 9 includes conductive mechanism, the second beam barrel, belt wheel mechanism and fixed disk;Second axle
Cylinder is rotatably assorted with the first beam barrel 3 by bearing.The rotating disk mechanism 9 passes through synchronous pulley mechanism with motor fixed in main body 1
It is attached;The conductive mechanism adopts wiper mechanism, for being powered to belt disc device 5 and belt-guiding device 8.
Wherein as shown in Fig. 2 belt disc device 5 is fixed on the second beam barrel of rotating disk mechanism 9;Belt disc device 5 includes rotating
Axle and chuck, are fixed on belt disc device 5 by chuck by band is strengthened.Belt disc device 5 is clamped by band is strengthened in batch
On, the belt disc device 5 is supported the use with belt-guiding device 8, and a belt disc device 5 coordinates with a belt-guiding device 8, is increased according to winding
The number of plies or performance of strong band arranges different group belt disc devices 5, generally two groups or four groups of belt disc devices 5.
Wherein, Wire guide roller 2, the first beam barrel 3 and resistance cyclone 6 are on same center line.
Wherein, Wire guide roller 2 is acted on using the tension guide of two pairs of longitudinally staggered guide roller mechanism group twin conduits.Each pair is led
Roller mechanism can be adjusted mutually, and particular by a rectangular frame, each deflector roll is by U-lag restriction, U-lag and rectangle frame
Frame passes through Stud connection, by the restraint location of regulation stud, and then the relative opening and closing movement of adjustment each pair deflector roll, to be suitable for not
With the pipeline of diameter specifications.
Principle of the present utility model is:
When the winding mechanism enforcement for strengthening band is carried out to pipeline, by the way that pipeline is passed through into Wire guide roller 2, by first axle
The clamping pipe of resistance cyclone 6 of 3 one end of cylinder so that pipeline is along rectilinear movement, it is to avoid the rotation of pipeline;By in rotating disk mechanism 9
The second beam barrel the week side of boss fix belt-guiding device 8, the enhancing band on belt disc device 5 is directed on pipeline, by driving machine
Structure drives rotating disk mechanism 9 that enhancing band is wound on pipeline.
Patent document ZL201010193593.X《A kind of six-reel steel band armouring machine》A kind of six-reel steel band armouring machine is disclosed,
By Qian Hou bearing support, rotor, six disk steel belt disks and active tape feeding device, belt-guiding device, electric installation, center can nurse the machine
Pipe, brake gear, the part such as motor driver and mounting base composition.A kind of band disk folder is the document discloses, for aluminium conjunction
The installation of gold ribbon disk.
The belt-guiding device, including the first supporting construction and the second supporting construction, are fixed with movement and lead in the first supporting construction
Wheel mechanism, for adjusting from the adjust automatically for strengthening the tractive force with the enhancing band after drawing on tep reel, improves the belt-guiding device
Structural flexibility;Swing guide roller mechanism is fixed with second supporting construction, by the enhancing that will be pulled out from mobile idler pulley mechanism
Band logical is crossed swing guide roller mechanism and is compounded on pipeline, by the amplitude of fluctuation for adjusting swing guide roller mechanism, and then adjusts enhancing band
The winding angle wound on pipeline;
Swing guide roller mechanism includes the first deflector roll, the second deflector roll and accurate adjustment guide roller mechanism;By adjusting accurate adjustment guide roller mechanism
Whole fixed position is raised in the second supporting construction, and then adapts to the pipeline of different-diameter specification.
First supporting construction and the second supporting construction are connected by telescoping mechanism;Wherein, telescoping mechanism is vertical using SDP types
Electric pushrod;The motor of electric pushrod is fixed on telescoping mechanism fixed mount, and one end of electric pushrod is fixed on second
On support structure;The other end of electric pushrod is fixed in the first supporting construction.
First supporting construction one end and second supporting construction one end rotate connection, and rotating connected mode is connected by free bearing
Connect.Telescoping mechanism fixed mount is further fixed in first supporting construction, the telescoping mechanism fixed mount adopts a rectangular tube, and one end is fixed
In the first supporting construction.
Mobile idler pulley mechanism includes cross supporting frame, determines guide wheel and dynamic guide wheel;Cross supporting frame includes a cross-brace plate
With a longitudinal supporting plate, the cross-brace plate and longitudinal supporting plate are mutually perpendicular to fix.Dynamic guide wheel include guide wheel fixed seat,
Four springs, two guide pillars, two guide pillar fixed seats and a fixed plates;Spring is mutually communicated cooperation with guide pillar, and each guide pillar is matched somebody with somebody
Close two springs;The through hole being slidably matched with guide pillar is provided with guide wheel fixed seat so that the guide wheel fixed seat is along two guide pillar positions
Move, coordinated according to the order of spring, guide wheel fixed seat and spring successively on the guide pillar, by spring so that guide wheel is fixed
The mode that seat can be moved flexibly carries out the adjustment of position, is being carried out flexible adjustment by the tension force for strengthening band, it is ensured that strengthen band
Tension stability, improve product quality.
Wherein, a guide pillar fixed seat is fixed respectively at guide pillar two ends;Guide pillar fixed seat is fixed in fixed plate;Fixed plate is fixed
On cross supporting frame.
Wherein, the surface of cross-brace plate one of cross supporting frame is fixed with two and determines guide wheel;The longitudinal direction of cross supporting frame
Dynamic guide wheel is fixed with fagging;Determine between guide wheel positioned at two on dynamic idler positions.After enhancing band is drawn from tep reel, Jing first
Certain guide wheel is crossed, further around on the dynamic guide wheel in road, then driven guide wheel is guided to and another determines guide wheel.
Accurate adjustment guide roller mechanism include scale fixed plate, in scale fixed plate a surface be fixed with successively the 3rd deflector roll, the 4th
Deflector roll and the 5th deflector roll, the enhancing band attracted from the first deflector roll and the second deflector roll passes sequentially through the 3rd deflector roll, the 4th deflector roll and
Five deflector rolls are directed on pipeline.
Resistance cyclone, including the first ring seat and the second ring seat, be fixed between the first ring seat and the second ring seat Zu Xuan mechanisms,
Supporting construction and position adjusting mechanism;The first ring seat and the second ring seat are linked into an integrated entity by supporting construction;Zu Xuan mechanisms wrap
Sprocket wheel pedrail mechanism, the first fixed seat and pin framework are included, for the clamping action to pipeline, it is to avoid pipeline is rotated;Adjust position
Whole mechanism includes telescoping mechanism, the second fixed seat, guiding mechanism and connecting rod, for controlling the control for running action jointly of Zu Xuan mechanisms
System;Zu Xuan mechanisms are connected with position adjusting mechanism by connecting rod.
First ring seat and the second ring seat are annular plate;It is relative concentric with the second ring seat position on first ring seat position
Arrange;First ring seat is fixed on pipe winding machine.First ring seat and the second ring seat are respectively and fixedly provided with slide;Slide and first is fixed
The end of seat is slidably matched, and slide is a U-lag steel, and row's bearing is fixed with groove, is easy in Zu Xuan mechanisms first to fix
Movement of the seat on slide.
The sprocket wheel pedrail mechanism of Zu Xuan mechanisms is fixed between two the first fixed seats;Fixed bearing pin in first fixed seat
Mechanism and the one end fits of connecting rod.
Telescoping mechanism is air cylinder structure, and cylinder one end is fixed in the first ring seat by free bearing;The cylinder other end is fixed on
In second fixed seat.
Wherein, the second fixed seat is connected by bearing pin with one end of connecting rod;Second fixed seat is fixed on guiding mechanism, is led to
Cross and move the second fixed seat along guiding mechanism, Zu Xuan mechanisms are driven by the connecting rod in the second fixed seat.Second fixes
Seat is connected by bearing pin with one end of connecting rod;Second fixed seat is fixed on guiding mechanism.Guiding mechanism is guide rail slide block mechanism;
The guide rail of guide rail slide block mechanism is fixed in the second ring seat by the 3rd fixed seat;Slide block is fixed with the second fixed seat.3rd consolidates
Reservation is a L-shaped bonding jumper.Pin framework includes studs, pad and clamp nut;Studs two ends are respectively with one first
Fixed seat coordinates;One end of connecting rod is fixed with the one end fits of studs by clamp nut.
Pipeline is entered a pair of Zu Xuan mechanisms by a pair of control telescoping mechanism through the first ring seat and the second ring seat in advance
Row relative displacement, carries out clamping pipeline, it is to avoid rotate during being wound pipeline.Folder of the resistance cyclone to pipeline
Tightly, while applying pressure by position adjusting mechanism so that pipeline is while along straight-line displacement, it is to avoid pipeline rotates,
Improve the stability in pipeline manufacturing process, the sprocket wheel pedrail mechanism of employing, by the outer layer and tube contacts of rubber, it is to avoid right
Pipe surface causes to damage.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
Specific features, structure, material or the feature described with reference to the embodiment or example is contained in of the present utility model at least one
In embodiment or example.In this manual, the schematic representation of above-mentioned term is not necessarily referring to identical embodiment or
Example.And, the specific features of description, structure, material or feature can be in any one or more embodiments or example
In combine in an appropriate manner.
The utility model preferred embodiment disclosed above is only intended to help and illustrates the utility model.Preferred embodiment is simultaneously
Without all of details of detailed descriptionthe, it is only described specific embodiment also not limit the utility model.Obviously, according to this theory
The content of bright book, can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to preferably
Principle of the present utility model and practical application are explained, so that skilled artisan can be best understood by and utilize this
Utility model.The utility model is only limited by claims and its four corner and equivalent.
Claims (4)
1. a kind of wrapping machine compound with band is strengthened for pipeline, it is characterised in that:Including main body (1), Wire guide roller (2), band
Disk device (5), resistance cyclone (6), guiding mechanism (7) and belt-guiding device (8);
The main body (1) is fixed with the first beam barrel (3);
Rotating disk mechanism (9) is fixed with first beam barrel (3);
The Wire guide roller (2) is fixed in main body (1);
Resistance cyclone (6) is fixed on one end of the first beam barrel (3), the other end of the Wire guide roller (2) positioned at beam barrel (3);
The guiding mechanism (7) and belt-guiding device (8) are each attached on rotating disk mechanism (9), the guiding mechanism (7)
It is connected by guide rail slide block with belt-guiding device (8).
2. a kind of wrapping machine compound with band is strengthened for pipeline according to claim 1, it is characterised in that described turn
Disc mechanism (9) includes conductive mechanism, the second beam barrel, belt wheel mechanism and fixed disk;Second beam barrel and the first beam barrel (3) are rotated
Coordinate.
3. a kind of wrapping machine compound with band is strengthened for pipeline according to claim 1 and 2, it is characterised in that institute
State belt disc device (5) to be fixed on the second beam barrel of rotating disk mechanism (9);The belt disc device (5) is led to including rotary shaft and chuck
Cross chuck and be fixed on band is strengthened on belt disc device (5).
4. a kind of wrapping machine compound with band is strengthened for pipeline according to claim 1, it is characterised in that described to lead
Line roller (2), the first beam barrel (3) and resistance cyclone (6) are on same center line.
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CN201621118339.2U CN206085722U (en) | 2016-10-12 | 2016-10-12 | A coiler that is used for pipeline and reinforcing band material compound |
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CN201621118339.2U CN206085722U (en) | 2016-10-12 | 2016-10-12 | A coiler that is used for pipeline and reinforcing band material compound |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106273534A (en) * | 2016-10-12 | 2017-01-04 | 合肥神马科技集团有限公司 | A kind of wrapping machine compound with strengthening band for pipeline |
CN107877842A (en) * | 2017-11-30 | 2018-04-06 | 山东仝多宝机械设备有限公司 | Concrete pump hose production line enhancement layer winding system |
CN108016025A (en) * | 2018-01-05 | 2018-05-11 | 合肥神马科技集团有限公司 | One kind enhancing band wrapping machine belt-guiding device |
-
2016
- 2016-10-12 CN CN201621118339.2U patent/CN206085722U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106273534A (en) * | 2016-10-12 | 2017-01-04 | 合肥神马科技集团有限公司 | A kind of wrapping machine compound with strengthening band for pipeline |
CN107877842A (en) * | 2017-11-30 | 2018-04-06 | 山东仝多宝机械设备有限公司 | Concrete pump hose production line enhancement layer winding system |
CN108016025A (en) * | 2018-01-05 | 2018-05-11 | 合肥神马科技集团有限公司 | One kind enhancing band wrapping machine belt-guiding device |
CN108016025B (en) * | 2018-01-05 | 2024-02-27 | 合肥神马科技集团有限公司 | Conduction band device of reinforcing band winding machine |
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