White fungus automation culture technology and system
Technical field
The present invention relates to white fungus and cultivate field, refer to white fungus automation culture technology and system particularly.
Background technology
White fungus is also known as making tremella, tremella, white fungus etc., and belonging to Mycophyta Tremellaceae Tremella, is a fruit body for Basidiomycota fungi white fungus, has the laudatory title of " hat in bacterium ".Tremella fructification is pure white to milky, diameter 5 ~ 10 centimetres, soft pure white, translucent, high resilience.Existing white fungus culture technology, general inadequate automation, cost of labor drops into high, and production efficiency is not high, and the white fungus quality cultivated is unstable.
Summary of the invention
The shortcomings such as the invention provides white fungus automation culture technology and system, its object is to mainly overcome the inadequate automation of existing white fungus culture technology, cost of labor drops into, and the white fungus quality cultivated is unstable.
In order to solve the problems of the technologies described above, technical scheme of the present invention is as follows:
White fungus automation culture technology, is characterized in that: comprise the following steps, 1), automatically tinning, white fungus matrix is loaded in culture tank by full-automatic can filler, and culture tank is exported automatically.
2), automatic punching, the matrix in culture tank is carried out disposablely beat several holes, and culture tank is exported automatically.
3), automatic cover inner cap, by inner cap machine, the tank mouth of culture tank is carried out automatic cover inner cap, and culture tank is exported automatically.
4), automatic cover enclosing cover, by enclosing cover machine, the tank mouth of culture tank is carried out automatic cover enclosing cover, and culture tank is exported automatically.
5), automatic stacking, culture tank is carried out automatic stacking by stacking machine, then sends into finishing operations;
6), sterilization treatment, culture tank sent in sterilization chamber, first, the temperature of sterilization chamber controls at 105 degree, and time controling was at 20 minutes; Again, the temperature of sterilization chamber is transferred to 105 degree of-115 degree, time controling was at 30 minutes; Again, the temperature of sterilization chamber is transferred to 125 degree, time controling was at 120 minutes-180 minutes; Finally, turn off the heater in sterilization chamber, allow culture tank in sterilization chamber vexed 2 hours.
7), freezing processes, and culture tank is sent in refrigeration room, first, the outside air after filtration treatment is entered refrigeration room, make temperature in room drop to about 35 degree, and secondly, start to freeze, make temperature control at 18-22 degree, time controling was at 12 hours.
8), inoculate process, culture tank is inoculated.
9), bacteria process, culture tank is sent in bacteria room, in earlier stage, the temperature in bacteria room control 26 degree-28 degree, time controling was at 7 days-8 days, and humidity value controls at 50-75%RH, and gas concentration lwevel controls at 2000-4500mpp; In mid-term, the temperature in bacteria room controls at 23 degree of-25 degree, and time controling was at 8 days-12 days, and humidity value controls at 50-75%RH, and gas concentration lwevel controls at 2000-4500mpp; In the later stage, the temperature in bacteria room controls at 21 degree of-22 degree, and time controling was at 12 days-18 days, and humidity value controls at 50-75, and gas concentration lwevel controls at 2000-4500mp.
10) lid process.
11), management of producing mushroom.
12), to gather mushroom.
13) inner cap in culture tank, is taken out.
14) matrix in culture tank, is dug out.
15), full-automatic can filler culture tank given in first step carries out tinning.
Further, before step 3) automatic cover inner cap, also will carry out a step is, automatically cleaning culture tank tank mouth, flows to cleaning machine by conveying mechanism by culture tank, and it is clean that the cleaning brush on cleaning machine carries out cleaning brush to culture tank tank mouth.
Further, in step 2) automatic punching, is undertaken the matrix in culture tank disposablely making a call to five holes, and culture tank is automatically exported.
White fungus automation culture systems, comprise forward part and rear section, this forward part comprises the pipeline for automatic transport culture tank, this pipeline is equiped with successively cap unit in automatic tinning unit, perforation unit, automatic cover, the outer cap unit of automatic cover and automatic stacking unit; Described rear section comprise successively sterilizing installation, refrigeration plant, bacteria equipment, over lid equipment, mushroom producing culture equipment, get inner cap equipment, the matrix equipment dug in culture tank.
Further, in described automatic cover, cap unit comprises an end feeder, one is positioned at cover pressing mechanism above described conveying mechanism for transmitting the conveying mechanism and treating tinning, it is characterized in that: also comprise one for transmitting the rail mechanism treating capping, described rail mechanism comprises rail groove that a plurality of two ends are connected with cover pressing mechanism with described end feeder respectively and at least one is positioned at live roller above rail groove described in every bar, described live roller is all vertical with every bar rail groove, and the position of corresponding every bar rail groove is all equiped with at least one and can will treats that capping pushes the movable cover hairbrush on described cover pressing mechanism outside described live roller.
From the above-mentioned description of this invention, compared to the prior art, the invention has the advantages that: this automation technolo is cultivated; large-scale production operation, automation intensity is high, has saved cost of labor widely; production efficiency is high and output is also high, and the white fungus stay in grade of cultivating.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Fig. 2 is the end view of cap unit in automatic cover in the present invention.
Fig. 3 is the schematic diagram of cap unit in automatic cover in the present invention.
Fig. 4 is the enlarged diagram of A in Fig. 3.
Fig. 5 is the front view of cap unit in automatic cover in the present invention.
Embodiment
The following describes the specific embodiment of the present invention.
Specific embodiment one
White fungus automation culture technology, is characterized in that: comprise the following steps, 1), automatically tinning, white fungus matrix is loaded in culture tank by full-automatic can filler, and is automatically exported.
2), automatic punching, the matrix in culture tank is carried out disposablely make a call to five holes, and automatically exports.
3), dynamic cleaning culture tank tank mouth, by conveying mechanism, culture tank is flowed to cleaning machine, it is clean that the cleaning brush on cleaning machine carries out cleaning brush to culture tank tank mouth.
4), automatic cover inner cap, by inner cap machine, the tank mouth of culture tank is carried out automatic cover inner cap, and automatically exports.
5), automatic cover enclosing cover, by enclosing cover machine, the tank mouth of culture tank is carried out automatic cover enclosing cover, and automatically exports.
6), automatic stacking, culture tank is carried out automatic stacking by stacking machine.
7), sterilization treatment, culture tank sent in sterilization chamber, first, the temperature of sterilization chamber controls at 105 degree, and time controling, at 20 minutes, makes culture tank be in and slowly conforms; Again, the temperature of sterilization chamber is transferred to 105 degree, time controling, at 30 minutes, makes culture tank be in and slowly conforms; Again, the temperature of sterilization chamber is transferred to 125 degree, time controling, at 120 minutes, makes culture tank be in the environment of sterilizing; Finally, turn off the heater in sterilization chamber, allow culture tank in sterilization chamber vexed 2 hours, culture tank is in and slowly adapts to external environment, be not easy the impact being subject to outside air.
8), freezing processes, and culture tank is sent in refrigeration room, first, the outside air after filtration treatment is entered refrigeration room, make temperature in room drop to about 35 degree, and secondly, start to freeze, make temperature control at 18 degree, time controling was at 12 hours.
9), inoculate process, culture tank is inoculated.
10), bacteria process, culture tank is sent in bacteria room, in earlier stage, temperature in bacteria room controls at 26 degree, and time controling was at 7 days, and humidity value controls at 50%RH, gas concentration lwevel controls at 2000-4500mpp, and this environment is particularly suitable for the growth in this stage of white fungus; In mid-term, the temperature in bacteria room controls at 23 degree, and time controling was at 8 days, humidity value controls at 50%RH, and gas concentration lwevel controls at 2000mpp, reduces the temperature of white fungus material core, make the temperature of white fungus material core remain on 26-28 degree, prevent the temperature of white fungus material core from raising and causing mycelia to be burnt; In the later stage, the temperature in bacteria room controls at 21 degree, and time controling was at 12 days, and humidity value controls at 50%RH, and gas concentration lwevel controls at 2000mp, guarantees that the temperature of white fungus material core remains on 26-28 degree.%RH, the English name of the RH relative moisture in above-mentioned humidity value unit: Relativehumidity it define by dew-point temperature.
11) lid process.
12), management of producing mushroom.
13), to gather mushroom.
14) inner cap in culture tank, is taken out.
15) matrix in culture tank, is dug out.
16), full-automatic can filler culture tank given in first step carries out tinning.
With reference to accompanying drawing 1.White fungus automation culture systems, comprise forward part 1 ' and rear section 2 ', this forward part 1 ' comprises the pipeline 10 ' for automatic transport culture tank, this pipeline 10 ' is equiped with successively cap unit 13 ' in automatic tinning unit 11 ', perforation unit 12 ', automatic cover, the outer cap unit 14 ' of automatic cover and automatic stacking unit; Described rear section 2 ' comprise successively sterilizing installation 20 ', refrigeration plant 21 ', bacteria equipment 22 ', over lid equipment 23 ', mushroom producing culture equipment 24 ', get inner cap equipment 25 ', the matrix equipment 26 ' dug in culture tank.Native system automation is cultivated, and saved cost of labor widely, production efficiency is high and output is also high, and the white fungus stay in grade of cultivating.
With reference to Fig. 2, Fig. 3, Fig. 4 and Fig. 5.In described automatic cover, cap unit 13 ' comprises an end feeder 1, and is positioned at cover pressing mechanism above conveying mechanism 23 and for transmitting the rail mechanism 4 treating capping 6 for transmitting the conveying mechanism 2, treating tinning 5.Wherein, rail mechanism 4 comprises the rail groove 41 and two live rollers 42 be positioned at above every bar rail groove 41 that four two ends are connected with cover pressing mechanism 3 with end feeder 1 respectively.Live roller 42 is all vertical with every bar rail groove 41, and outside it, position of corresponding every bar rail groove 41 is all equiped with at least one and can will treats that capping pushes the movable cover hairbrush 43 on cover pressing mechanism 3.In addition, the quantity of rail groove 41 is not defined as four, also can be two, three, five, six even more; The quantity of live roller 42 is not defined as two, also can be one, three, four even more.By arranging many rail grooves 41 and being equiped with the live roller 42 of movable cover hairbrush 43, make multiplely to treat that capping 6 can enter cover pressing mechanism 3 respectively by multiple rail groove 41 and carry out operation simultaneously, and movable cover hairbrush 43 can also be accelerated to treat the transmission speed of capping 6 on rail groove 41, substantially increases operating efficiency.
With reference to Fig. 2, Fig. 3, Fig. 4 and Fig. 5.Rail groove 41 can be set to arc track groove, and one end that one end is connected with end feeder 1, horizontal position sets low that this arc track groove horizontal position sets high is connected with cover pressing mechanism 3.By being arranged to arc track groove, the quantity single rail groove being treated capping can be improved to greatest extent under the prerequisite that capping 6 is transmitted on rail groove 41 by gravity is treated in guarantee, prevent from rail groove continuously arrangedly should treat that capping does not plan a successor, affect operating efficiency.
With reference to Fig. 2, Fig. 3, Fig. 4 and Fig. 5.Every bar rail groove 41 is all equiped with one and treats that capping 6 drops to the cover opening and closing frame 44 on conveying mechanism 2 for supplying near one end of cover pressing mechanism 3.Cover pressing mechanism 3 comprises a plurality of gland cylinder 31 that capping press-in is treated in tinning of can treating, each gland cylinder 31 all correspondence is installed in directly over a cover opening and closing frame 44, and each gland cylinder 31 all with the cover opening and closing frame 44 be positioned at below it by the chain synchronization action of circuit.Open at cover opening and closing frame 44, while treating that capping 6 falls, gland cylinder 31 can synchronously press down, by treating that capping 6 is pressed into conveying mechanism 2 treat in tinning 5, and gland cylinder 31 not only has and treats the effect that capping 6 provides pressure, also there is the guide effect treating capping 6, make to treat that capping is pressed into exactly and treat in tinning 5.
With reference to Fig. 2, Fig. 3, Fig. 4 and Fig. 5.It is parallel and be installed in guide post 22, drive roll 23, driven voller 24 and a conveying basket 25 of this frame 21 left and right sides respectively that conveying mechanism 2 comprises a frame 21, two.Wherein, drive roll 23 and driven voller 24 are installed in the rear and front end of frame 21 respectively, and this drive roll 23 is in transmission connection by a plurality of chain conveyor 26 with driven voller 24; Conveying basket 25 is positioned on a plurality of chain conveyor 26, and this conveying basket 25 is just equidistantly furnished with four all in the same manner to the position of every bar rail groove 41 treats tinning 5, but be not limited to four, also can arrange two, three, five, six etc. according to the size of conveying basket 25.So make multiple gland cylinder 31 can treat that operation is carried out in tinning 5 to multiple simultaneously, and after conveying basket 25 advances a segment distance, multiple gland cylinder 31 can continue to treat that gland operation is carried out in tinning 5 to the multiple of multiple product rear post-job on conveying basket 25, so work continuously, can greatly increase work efficiency.
With reference to Fig. 2, Fig. 3, Fig. 4 and Fig. 5.The direction of transmitting along chain conveyor 26 between drive roll 23 and driven voller 24 is equidistantly equiped with four and locates stopper 7, the quantity of location stopper 7 can change according to the concrete size of conveying basket 25, be not limited to four, also can be two, three, five, six etc.With adjacent two on chain conveyor 26 direction of transfer, distance between stopper 7 the same side, adjacent two location treats that the distance between tinning 5 the same side is consistent, and each cover opening and closing frame 44 all just treats tinning to one when conveying basket 25 contacts with location stopper 7.When conveying basket 25 contacts with certain steric hindrance lug-latch 7, drive roll 23 is all out of service with delivery roller 42, cover opening and closing frame 44 is opened simultaneously, gland cylinder 31 presses down, will treat capping 6 press-in treat in tinning 5, rear pressing cover cylinder 31 rise get back to original position, cover opening and closing frame closes, drive roll 23 and delivery roller 42 continue to run, and repeat above-mentioned action again, until conveying basket 25 is after all location stoppers 7 until conveying basket 25 with next location when stopper contacts.By arranging multiple location stopper 7, make conveying basket 25 when touching location stopper 7, chain conveyor 26 is out of service, and cover opening and closing frame 44 and gland cylinder 31 synchronization action, by to the spacing of adjacent positioned stopper 7 and the adjacent relative set treating the spacing of tinning 5, gland cylinder 31 is pressed down each time and accurately can will treat that capping 6 press-in is treated in tinning 5.
With reference to Fig. 2, Fig. 3 and Fig. 5.The present invention also comprises and selects lid mechanism 8, and this selects lid mechanism 8 to comprise a vertically arranged lid conveyer belt 81 and that selects for treating that capping 5 is sent to the storage lid bucket 82 selected on lid conveyer belt 81, and storage lid bucket 82 is installed in the downside selecting lid conveyer belt 81.Selecting lid conveyer belt 81 by arranging, making to store up and treating that capping can be sent in end feeder 1 by selecting lid conveyer belt 81 with correct direction in lid bucket 82.
With reference to Fig. 2, Fig. 3 and Fig. 5.End feeder 1 comprises two and lid conveyer belt 81 treats first of capping 6 goes out lid guide groove 11 and for this first being gone out and treat that capping is sent to second on described rail mechanism and goes out lid guide groove 12 in lid guide groove 11 for deriving to select.Wherein, two first go out lid guide groove 11 and are installed in the both sides selecting lid conveyer belt 81 top respectively; Second goes out lid guide groove 12 can vertically be arranged, and it enters to cover end and is positioned at upper end, goes out to cover end and is positioned at lower end, and enters lid end and go out lid guide groove 11 and be all connected with two first, go out to cover to hold and be connected with rail mechanism 4.Vertically arranging by going out lid guide groove 12 by second, first can be made to go out and in lid guide groove 11, treat that capping 6 more easily enters second and goes out lid guide groove 12 and transmit.In addition, second goes out lid guide groove 12 to be equiped with one and second goes out the vibrator that lid guide groove 12 vibrates for making this.By arranging a vibrator, make second to go out lid guide groove 12 can constantly vibrate, make second to go out simultaneously and treat that capping 6 is constantly vibrated in lid guide groove 12, prevent adjacent two and treat that capping 6 is stuck in the notch of rail groove 41 and the situation that cannot transmit in injection groove 41, affect operating efficiency.
Embodiment two
The embodiment of the present embodiment is substantially identical with the embodiment of embodiment one, and difference is:
1), sterilization treatment, culture tank sent in sterilization chamber, first, the temperature of sterilization chamber controls at 105 degree, and time controling was at 20 minutes; Again, the temperature of sterilization chamber is transferred to 110 degree, time controling was at 30 minutes; Again, the temperature of sterilization chamber is transferred to 125 degree, time controling was at 150 minutes; Finally, turn off the heater in sterilization chamber, allow culture tank in sterilization chamber vexed 2 hours.
2), freezing processes, and culture tank is sent in refrigeration room, first, the outside air after filtration treatment is entered refrigeration room, make temperature in room drop to about 35 degree, and secondly, start to freeze, make temperature control at 20 degree, time controling was at 12 hours.
3), bacteria process, culture tank sent in bacteria room, in earlier stage, the temperature in bacteria room controls at 27 degree, and time controling was at 8 days, and humidity value controls at 60%RH, and gas concentration lwevel controls at 3000mpp; In mid-term, the temperature in bacteria room controls at 24 degree, and time controling was at 10 days, and humidity value controls at 65%RH, and gas concentration lwevel controls at 3000mpp; In the later stage, the temperature in bacteria room controls at 21.5 degree, and time controling was at 16 days, and humidity value controls at 60%RH, and gas concentration lwevel controls at 3500mp.
Embodiment three
The embodiment of the present embodiment is substantially identical with the embodiment of embodiment one, and difference is:
1), sterilization treatment, culture tank sent in sterilization chamber, first, the temperature of sterilization chamber controls at 105 degree, and time controling was at 20 minutes; Again, the temperature of sterilization chamber is transferred to 115 degree, time controling was at 30 minutes; Again, the temperature of sterilization chamber is transferred to 125 degree, time controling was at 180 minutes; Finally, turn off the heater in sterilization chamber, allow culture tank in sterilization chamber vexed 2 hours.
2), freezing processes, and culture tank is sent in refrigeration room, first, the outside air after filtration treatment is entered refrigeration room, make temperature in room drop to about 35 degree, and secondly, start to freeze, make temperature control at 22 degree, time controling was at 12 hours.
3), bacteria process, culture tank sent in bacteria room, in earlier stage, the temperature in bacteria room controls at 28 degree, and time controling was at 8 days, and humidity value controls at 75%RH, and gas concentration lwevel controls at 4500mpp; In mid-term, the temperature in bacteria room controls at 25 degree, and time controling was at 12 days, and humidity value controls at 75%RH, and gas concentration lwevel controls at 4500mpp; In the later stage, the temperature in bacteria room controls at 22 degree, and time controling was at 18 days, and humidity value controls at 75%RH, and gas concentration lwevel controls at 4500mp.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading scope.